Kato PREMIUM CITYRANGE CR-200RF Instruction Manual
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Kato PREMIUM CITYRANGE CR-200RF Instruction Manual

Power jib section
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Power Jib Section
Applicable serial No.: 0051－
WARNING
・ You must read and understand this manual before operating
or servicing this crane.
If you do not do so, you may cause serious injury or death
including damage to the equipment etc.
・ All people who come into contact with this crane must read
and be familiar with the contents of this manual. Keep it in
the crane so it will be available to anybody who needs it.
・ If you need a copy of this manual in another language, ask
your authorised KATO dealer.
218721

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Summary of Contents for Kato PREMIUM CITYRANGE CR-200RF

  • Page 1 Keep it in the crane so it will be available to anybody who needs it. ・ If you need a copy of this manual in another language, ask your authorised KATO dealer. 218721...
  • Page 2 背厚 2.5 mm　 （極小）...

  • Page 3: Introduction

    Attachments not designated by KATO may impair safety or performance. They may cause tip-over accidents or have an adverse effect on the lifespan of the crane. KATO bears no responsibility for accidents or malfunctions which arise as a result of the fitting of unauthorised attachments. ( 0099-0100-0E )

  • Page 4: How To Use This Manual

    Indicates warnings concerning potential risks of injury or major damage to the crane. ( 0099-0050-0E ) ・ If this manual is lost or seriously damaged, please order a replacement immediately from your authorised KATO dealer. ・ When the user changes through resale or other circumstances, the instruction manuals must be transferred together with the crane.

  • Page 5: Inspection And Servicing

    Serial number nameplate ( 0099-0221-0E ) When you order parts or repairs from your authorised KATO dealer, please help to ensure smooth processing by quoting the model and serial number of the crane at the same time. When you take delivery of the crane, make a record of its serial number, engine serial number and delivery date.
  • Page 6 MEMO [ 4 ]...

  • Page 7: Table Of Contents

    ( T218721-001-0E ) 218721 Table of Contents Introduction ………………………………………………………………………………………… [ 1 ] How to use this manual …………………………………………………………………………… [ 2 ] Inspection and servicing …………………………………………………………………………… [ 3 ] Serial number nameplate ………………………………………………………………………… [ 3 ] Operation qualifications …………………………………………………………………………… [ 3 ] 1.

  • Page 8: Safety Signs

    ・ If it is not possible to remove the dirt or if a safety sign is damaged or peeling, replace the safety sign with new. Refer to the parts list on the crane and order a new sign from your authorised KATO dealer to replace the safety sign.
  • Page 9 WARNING　 1. Safety signs [ 1 ] Content: How to connect the connector for overhoisting detector Location: Right side of the boom top Part No.: 44A-75801001 [ 14 ] Content: Note for the rope guide Location: Right side of the jib Part No.: 899-81410292 [ 20 ] Content: How to connect the connector for overhoisting...
  • Page 10 WARNING 1. Safety signs　 [ 22 ] Content: Note for the rope retaining pin Location: Left side of the auxiliary hook stowage bracket Part No.: 899-81320802 [ 31 ] Content: When operating the crane, detach the boom guard. Location: Front of the boom guard Part No.: 899-81422512 [ 86 ] Content: Note when lowering the boom...
  • Page 11 MEMO...

  • Page 12: Operating The Power Jib

    2. Operating the power jib 2. Operating the power jib ( 541P-0016-0E ) 2-1 Summary ( T217331-004-0E ) When lifting a comparatively light load to a high place, the jib is mounted to the top of the boom for use. The offset angle of the jib of this machine can be changed to an optional angle from 7°...
  • Page 13 2. Operating the power jib ( 15 ) Strictly observe the following notes on the handling of each pin. 1 ) Quick pin In this manual, occasions when you remove or insert a quick pin appear as shown below. ・ To remove the quick pin, disengage the lock then pull the pin out. Take care that the fastening pin does not drop out once you remove the quick pin.
  • Page 14 2. Operating the power jib 3 ) Chain for the overhoisting detector weight In this manual, occasions when you remove or attach a chain appear as shown below. ・ Removal ・ Attachment...
  • Page 15 2. Operating the power jib 2-1-2 Structure of the power jib and the name of its parts ( 541P-0096-0E )
  • Page 16 2. Operating the power jib 2-1-3 Power jib mounting and stowing procedure ( 511P-0009-1E ) ( 1 ) Power jib mounting procedure...
  • Page 17 2. Operating the power jib ( 2 ) Power jib stowing procedure...

  • Page 18: Mounting The Power Jib

    3. Mounting the power jib 3. Mounting the power jib ( 121P-0004-0E ) 3-1 Mounting procedure ( T218361-003-0E ) If you are going to work with the jib, follow the procedure below to mount it. ( The following describes the procedure for mounting the jib, starting in the driving mode.
  • Page 19 3. Mounting the power jib 5 ) Set the "hook stowage mode" to the ACS. 6 ) Raise the boom to an angle of about 5 degrees. 7 ) Slowly lower the auxiliary wire rope until the auxiliary hook is positioned about 30cm from the overhoisting detector weight.
  • Page 20 3. Mounting the power jib 10 ) Set "jib setting" to the ACS again. ( 2 ) Removing the auxiliary wire rope and overhoisting detector weight 1 ) Slowly hoist the auxiliary wire rope until the auxiliary hook is positioned about 20cm from the hook stowage bracket.
  • Page 21 3. Mounting the power jib ( 3 ) Fastening the jib foot section to the end of the boom 1 ) Confirm that the boom is fully retracted. 2 ) Insert the jib foot pin [ A ] into the rear pin hole on the jib foot from below and fasten it with the quick pin [ A ] .
  • Page 22 3. Mounting the power jib 4 ) Insert the jib foot pin [ B ] into the pin hole on the jib foot from below and fasten it with the rope retaining pin and quick pin [ B ] . ・...
  • Page 23 3. Mounting the power jib 2 ) Route the jib derrick cylinder hoses through the hose guides attached to the end of the boom sections 2 to 5. Be careful not to twist the hoses. ( T218161-007-0E ) When you route the hoses through the hose guides, the hose guide will swing on the jib foot section.
  • Page 24 NOTE below. However, KATO is not responsible for any machine damage or other problems that may occur from doing so. Therefore, contact your authorised KATO dealer as soon as possible.
  • Page 25 3. Mounting the power jib NOTE Guidelines for adjusting the guard on the bottom of the boom When swinging out or stowing the jib, confirm that the arc-shaped guard rail on the bottom of the boom contacts the guard fastened to the hook protector within the appropriate range shown.
  • Page 26 3. Mounting the power jib 6 ) After the jib is released, lower the boom to an angle of about 35 degrees, so that the main hook lightly contacts the hook stowage bracket. 7 ) With the boom at an angle of about 35 degrees, fully retract the boom and lower the auxiliary hook until it almost touches the ground.
  • Page 27 3. Mounting the power jib 9 ) Raise the boom until the auxiliary hook is no longer touching the ground. Then hoist the auxiliary wire rope until the auxiliary hook lightly touches the end of the jib. ( 6 ) Swinging out the jib 1 ) Swing out the jib by moving the boom derricking/ lowering control lever to the lowering side and slowly hoisting the auxiliary wire rope at the...
  • Page 28 3. Mounting the power jib 2 ) Hoist the auxiliary wire rope until the jib angle is about -2.5 degrees relative to the boom. NOTE ・ Lower the boom until the tip of the auxiliary hook is about 30cm from the ground ( boom angle of about -9 degrees ) .
  • Page 29 3. Mounting the power jib ( 7 ) Attaching the tension rods to the boom 1 ) Disengage the tension rod attachment links by pulling out the quick pins on the end of the boom. Return the quick pins to their original positions. 2 ) Remove the tension rod set pins from the jib derrick cylinder.
  • Page 30 3. Mounting the power jib 4 ) Lift the tension rods and attach them to the tension rod attachment links, on the left and right sides, using the tension rod set pins. ・ Be sure to insert the tension rod set pins from the inside.
  • Page 31 3. Mounting the power jib ( 9 ) Relocating the connector for overhoisting detector 1 ) Disconnect the connector for overhoisting detector from the connector on the rear side of the front end of the boom. When you disconnect the connector, grip the body of the connector itself.
  • Page 32 3. Mounting the power jib 4 ) Insert the waterproof cap included with the connector f or jib angle detector and the waterproof cap included with the connector for stowage into both sides of the stowage plate to fix them. 5 ) Make sure the connector for overhoisting detector is inserted into the end of the 2nd jib section.
  • Page 33 3. Mounting the power jib ( 10 ) I nitial jib offset angle setting 1 ) Loosen the auxiliary wire rope until the tension rods hold the jib. 2 ) When the jib is held by the tension rods, the jib offset angle is 1.6 degrees. Therefore, raise the boom to an angle of 10 degrees or higher and set the jib offset angle to 7 degrees or more.
  • Page 34 3. Mounting the power jib ( 12 ) Extending the boom Fully extend the boom. Be careful not to overhoist the main hook or auxiliary hook when extending the boom. ( T217231-029-0E ) ( 13 ) C hanging the jib offset angle To change the jib offset angle, operate the jib derricking/lowering lever.
  • Page 35 MEMO...

  • Page 36: Stowing The Power Jib

    4. Stowing the power jib 4. Stowing the power jib ( T218361-004-0E ) ( 1 ) Preparations for stowing the power jib Complete the following preparations before you start stowing the jib. 1 ) Before you start stowing the jib, make sure there are no other workers in the jib movement area.
  • Page 37 4. Stowing the power jib ( 2 ) Lowering the boom Lower the boom until the auxiliary hook is almost touching the ground. Hoist the auxiliary wire rope so that the distance between the auxiliary hook and the end of the jib is between 20 and 30cm. ・...
  • Page 38 4. Stowing the power jib ( 3 ) Connecting the jib and auxiliary hook 1 ) Slowly hoist the auxiliary wire rope until the auxiliary hook lightly contacts the specified position on the end of the jib. Hoist the auxiliary wire rope slowly. Hoisting the auxiliary wire rope too quickly could prevent stowing the auxiliary hook in the specified position at the end of the jib and damage the jib.
  • Page 39 4. Stowing the power jib ( 5 ) Relocating the connector for overhoisting detector 1 ) Disconnect the connector for overhoisting detector from the back end of the jib. ・ Disconnect the connector by gripping the body of the connector itself. Never pull on the cord. Doing so could cause a broken circuit.
  • Page 40 4. Stowing the power jib ( 6 ) Connecting the connector for hook stowage detector Connect the connector for hook stowage detector, stowed on the front end of the boom, into the connector on the front side of the front end of the boom.
  • Page 41 4. Stowing the power jib 3 ) Stow the tension rod attachment links using the quick pins on the front end of the boom. 4 ) Secure the jib derrick cylinder by taking the tension rod set pins and reinserting them into the equalizer links for the jib derrick cylinder.
  • Page 42 4. Stowing the power jib ( 9 ) Stowing the jib 1 ) When the jib is vertical, move the boom to an angle of about 35 degrees and lower the auxiliary hook until it almost touches the ground. If you lower the auxiliary wire rope until the auxiliary hook touches the ground, the wire rope will become tangled.
  • Page 43 4. Stowing the power jib 3 ) Stow the rope guide on the end of the 1st jib section. Leaving the rope guide raised while stowing the jib could cause damage from the auxiliary hook hitting the guide. ( T217231-048-1E ) 4 ) Raise the boom to an angle of 35 degrees and hoist the auxiliary hook.
  • Page 44 4. Stowing the power jib 6 ) After extending the boom 0.5m at an angle of 35 degrees, hoist the main hook until it lightly contacts the hook stowage bracket. Do not overhoist the main wire rope. Overhoisting could damage the machine. ( T217231-082-0E ) 7 ) Raise the boom to the fully upright position.
  • Page 45 Fully retracting the boom without the jib connection pin properly inserted could damage the boom or jib. If that occurs, contact your authorised KATO dealer. However, if unavoidable, the jib connection pin can be adjusted by following the guidelines indicated in the NOTE below.
  • Page 46 4. Stowing the power jib NOTE Guidelines for adjusting the guard on the bottom of the boom When swinging out or stowing the jib, confirm that the arc-shaped guard rail on the bottom of the boom contacts the guard fastened to the hook protector within the appropriate range shown.
  • Page 47 4. Stowing the power jib NOTE Guidelines for adjusting the jib stowage bracket: ① Confirm the jib stowage bracket position. ② Swing the jib out so that the jib stowage guide on boom can be adjusted. ③ Loosen nuts-1 and 2, depending on which direction the jib stowage bracket is to be moved.
  • Page 48 4. Stowing the power jib ( 10 ) Reconfiguring the jib derrick cylinder hoses 1 ) Remove the hose guide fastening pin from the jib foot section. 2 ) Swing the hose guide downward. ( Do not insert the fastening pin at this point. ) 3 ) Remove the hoses from the hose guides on the boom sections 2 to 5.
  • Page 49 4. Stowing the power jib ( 11 ) Relocating the jib foot pin Never extend the boom when the jib foot pin is being relocated. Doing so could damage the machine or cause the jib to fall. ( T217231-052-0E ) Be sure to link the jib to the stowage bracket with the jib foot pin [ A ] before removing the jib foot pin [ B ] .
  • Page 50 4. Stowing the power jib 3 ) Remove the jib foot pin [ B ] , quick pin [ B ] , and the rope retaining pin. 4 ) Stow the jib foot pin [ B ] and quick pin [ B ] in the rooster sheave.
  • Page 51 4. Stowing the power jib ( 12 ) C o n n e c t t h e c h a i n s f o r t h e overhoisting detector weight to t h e a u x i l i a r y h o o k s t o w a g e bracket.

  • Page 52: Nd Jib Section

    5. 2nd jib section 5. 2nd jib section ( 541P-0084-0E ) 5-1 Extending the 2nd jib section ( T217331-010-0E ) ( 1 ) Preparations for extending the 2nd jib section 1 ) Before you start extending the 2nd jib section, make sure there are no other workers in the jib movement area.
  • Page 53 5. 2nd jib section 6 ) Lower the boom until the tip of the jib is about 1m from the ground to lower the auxiliary hook to the ground. Hoist the main hook until it is almost overhoisted. NOTE This results in a boom angle of about -3.5 degrees. If you lower the auxiliary wire rope until the auxiliary hook touches the ground, the wire rope will become tangled.
  • Page 54 5. 2nd jib section ( 2 ) Pulling the 2nd jib section out 1 ) Remove the jib stopper pin. Before pulling the 2nd jib section out, make sure there are no workers or other people in the direction the jib section is being pulled out. ( T217231-062-0E ) 2 ) Hold the grip handles on the end of the jib and pull out the 2nd jib section toward the front.
  • Page 55 5. 2nd jib section ( 3 ) Resetting the ACS 1 ) Raise the boom to an angle of about 60 degrees. 2 ) Set the ACS to the "2nd jib section operation" mode. ・ While the ACS is in the "jib setting" mode, the overhoisting detector is disabled.

  • Page 56: Retracting The 2Nd Jib Section

    5. 2nd jib section 5-2 Retracting the 2nd jib section ( T217331-011-0E ) ( 1 ) Preparations for retracting the 2nd jib section 1 ) Before you start retracting the 2nd jib section, make sure there are no other workers in the jib movement area.
  • Page 57 5. 2nd jib section 4 ) Fully retract the boom and then lower it until the tip of the jib is about 80cm from the ground. Lower the auxiliary hook to the ground. NOTE This results in a boom angle of about -3 degrees. The boom can be fully lowered only in the forward area ( in the driving position ) or the side area ( as indicated in the figure below ) .
  • Page 58 5. 2nd jib section 2 ) Stow the 2nd jib section by holding the grip handles on the end of the jib and pushing in the section. 3 ) After the 2nd jib section is fully retracted, reinsert the jib stopper pin and fasten it with the quick pin.
  • Page 59 MEMO...
  • Page 60 9-37, Higashi-ohi 1-chome, Shinagawa-ku, Tokyo 140-0011 Japan. Tel. : Head Office Tokyo ( 03 ) 3458-1111 Tokyo ( 03 ) 3458-1115 Overseas Marketing Department Fax. : Tokyo ( 03 ) 3458-1163 http://www.kato-works.co.jp 150206TI 7.2018-50 （GD） 1...
  • Page 61 899-92187210...

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