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BlueLine VORTEX 8000Q Service And Operation Manual

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VORTEX 8000Q Mobile Cleaning
Unit
The Worlds Most Powerful Cleaning Machine
Service and Operation Manual
BLUELINE Equipment Co. LLC
2604 Liberator Dr., Prescott, AZ 86301 1-928-445-3030

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  • Page 1 VORTEX 8000Q Mobile Cleaning Unit The Worlds Most Powerful Cleaning Machine Service and Operation Manual BLUELINE Equipment Co. LLC 2604 Liberator Dr., Prescott, AZ 86301 1-928-445-3030...
  • Page 2 Because service levels vary due to the skill of the subject to change without notice and does not mechanic, tools and parts availability, ensure that represent a commitment on the part of BLUELINE prior to attempting any repair, you are familiar with EQUIPMENT LLC.
  • Page 3 If BLUELINE receives notice of any defects during the warranty period, BLUELINE will either, at its option, repair or replace products that prove to be defective. Any transportation, related service labor, normal maintenance and diagnostic calls are not included.

  • Page 4: Table Of Contents

    Shut Down and Daily Maintenance, Freeze Protection. SECTION THREE: MAINTENANCE and SERVICE MAINTENANCE CHART 5. MAINTENANCE 6. GENERAL SERVICE ADJUSTMENTS 7. TROUBLESHOOTING SECTION FOUR: PARTS and ACCESSORIES 9. ILLUSTRATED PARTS LISTINGS 10. ACCESSORIES SECTION FIVE: SERVICE BULLITENS BLUELINE VORTEX 8000Q...
  • Page 6 SECTION 1: GENERAL INFORMATION 1. SAFETY Safety Specifications Chemical requirements Water requirements 2. RECEIVING YOUR TRUCK MOUNT UNIT Dealer responsibility Acceptance of shipment Equipment listing Optional equipment BLUELINE VORTEX 8000Q...

  • Page 7: Safety

    1. SAFETY For Your Safety! The following WARNING labels are on your VORTEX 8000Q mobile cleaning unit. These labels point out important Warnings and Cautions, which must be followed at all times. Failure to follow warnings could result in personal injury, fatality, to yourself and/or others or property damage.
  • Page 8 14. This unit produces high pressure and high is running or for 20 minutes after the unit is temperatures. Improper use could result in shut off. Severe burns could result. serious injury or fatality. 8. Water under high pressure at high BLUELINE VORTEX 8000Q...
  • Page 9 Any modification could result in serious injury or fatality, and will void your warranty. 16. California Proposition 65 Warning: Engine exhaust from this product contains chemicals known by the State of California to cause cancer, birth defects, or other reproductive harm. 4 BLUELINE VORTEX 8000Q...
  • Page 10 220 Gallons JET SIZING BLUELINE recommends that the total floor tool tip size does not exceed .12”. Using larger jet sizes on your VORTEX 8000Q® unit may reduce cleaning temperatures. Example: Four-jet wand uses four 95015 jets. (95 deg. Spray angle w/015 orifice) .015 x 4 = .06...
  • Page 11 Refer to vehicle owners' manual for recommended oil type and maintenance schedules. CHEMICAL REQUIREMENTS The BLUELINE VORTEX 8000Q® mobile truck cleaning unit’s unique last step chemical injection system can be used with a wide variety of water diluted chemical compounds, either acidic or 2.
  • Page 12 H. 2 Chemical solution reels. I. 400 ft. of 1/4 in. high pressure solution hose with quick connects J. 2 vacuum hose adaptors K. 50 ft. water supply hose with quick connect L. Vortex marketing materials package. OPTIONAL EQUIPMENT BLUELINE VORTEX 8000Q...
  • Page 13 Vacuum system Chemical pumping system 4. OPERATION Preparation Starting the unit Priming the chemical pump Automatic waste pump Operation Automatic Diverter System Cleaning Upholstery cleaning Stair tool cleaning Flood restoration/extraction Shut down and daily maintenance Freeze protection 8 BLUELINE VORTEX 8000Q...
  • Page 14 SECTION 2 BLUELINE VORTEX 8000Q...
  • Page 15 SECTION 2 BATTERY CONNECTION FIRE EXTINGUISHER BLUELINE, and many government agencies, recommend that a fire extinguisher rated for A, B, Explosive gases, Dangerous gases! and C type fires be installed into any commercial Batteries contain sulfuric acid. To prevent acid vehicle.

  • Page 16: Systems

    A water tank empty indicator light, located on the control panel, will then be The hot solution mixture of water and chemicals illuminated. then flows to the cleaning tool. BLUELINE VORTEX 8000Q...
  • Page 17 SECTION 2 Water System 12 BLUELINE VORTEX 8000Q...
  • Page 18 Note: Waste tank level shut off sensor will not pump protection. shut the unit off due to high levels of foam. The use of a quality defoamer is recommended. BLUELINE VORTEX 8000Q...
  • Page 19 The chemicals then flow into the stainless steel pulsation chemical pump. The chemical pump injects the chemicals to the three way selector valve located on the front panel. This valve may be used to turn the chemical flow to PRIME, OFF, or METER. 14 BLUELINE VORTEX 8000Q...

  • Page 20: Operation

    This section of the operator’s manual explains how to prepare, start, operate, shut down and maintain your BLUELINE VORTEX 8000Q® mobile cleaning unit. The VORTEX 8000Q® unit is easy to operate, however only trained operators should proceed. Operate this unit and equipment only in a well ventilated area.
  • Page 21 SECTION 2 16 BLUELINE VORTEX 8000Q...
  • Page 22 Connect the water supply hose to the water system, and must be repaired prior to any inlet quick connector on the top of the fresh further use. water tank. Connect the hose to the faucet. Turn the water supply faucet on. Fill the tank BLUELINE VORTEX 8000Q...
  • Page 23 Inspect all tools and equipment. Clean repair and or replace as needed. VACUUM HOSE Connect the vacuum hose(s) to the vacuum inlet connection(s) on the side of the box truck. Connect the opposite end of the vacuum hose(s) to the cleaning tool(s). 18 BLUELINE VORTEX 8000Q...
  • Page 24 320°F. When using two wands while cleaning with Repeat this operation to lower the oil this unit, BLUELINE recommends that the tip temperature using the button located on the size in each tool does not exceed a total of lower left of the temperature gauge.
  • Page 25 RPM. Damage to the water pump clutch may occur. 1. Insert the chemical prime tube and the NOTE: BLUELINE recommends that the chemical inlet tube into the chemical jug. chemical pump be primed whenever the water pump is on.
  • Page 26 AUTOMATIC DIVERTER SYSTEM 1. If your unit is equipped with an optional automatic waste pump, connect one end of the Your VORTEX 8000Q® mobile cleaning 5/8 inch or larger garden hose to the pump-out unit is equipped with an automatic diverter connection and the other end to an acceptable control system.
  • Page 27 PUMP switch, and continue with step 4. 1. Depress the RPM INCREASE switch until the engine speed reaches 1700 RPM. Make certain that the ENGAGE PUMP switch is in the OFF position. Proceed into the extraction process. 22 BLUELINE VORTEX 8000Q...
  • Page 28 NEVER operate this unit with the filters removed, damaged or improperly installed. 12. At the end of the work day, rinse out the pre-filter box and the waste tank with fresh water. A deodorizer may be added to prevent bacterial growth. BLUELINE VORTEX 8000Q...
  • Page 29 Chemical Pump, Chemical Metering System Accumulator Pressure Regulator Vacuum Hoses Battery High Pressure Solution Hoses 7. GENERAL SERVICE ADJUSTMENTS Vacuum Relief Valve Vacuum Pump Drive Belts Water Pump Drive Belt Float Valve Chemical Pump Pressure Regulator Adding/Draining Engine Coolant 24 BLUELINE VORTEX 8000Q...
  • Page 30 8. TROUBLESHOOTING PTO (Power Take Off) Chemical System Vacuum/Blower Water Pump Automatic Pump-Out Digital Temperature Control Exhaust Diverter Valve BLUELINE VORTEX 8000Q...

  • Page 31: Maintenance Chart

    ****Inspect after first week of operation, and remove any debris present. Inspect again after 2 to 4 weeks. *****Check pulley and hub set screws after first 50 hours of operation, and again at 100 hours of operation. ******Or every 6 Months. Whichever comes first. *******Or Yearly. Whichever comes first. 26 BLUELINE VORTEX 8000Q...
  • Page 32 Run the unit at idle for 3 minutes, turn off the water pump and shut down the unit; check the fluid level and fill as necessary. Re-install the purge valve-3/4‖ ball valve assembly using High Temperature sealant P/N 13-001 or equivalent. BLUELINE VORTEX 8000Q...
  • Page 33 SECTION 3 Figure 1 ½ Mark ¾ Mark Figure 2 28 BLUELINE VORTEX 8000Q...

  • Page 34: Maintenance

    ENGINE NOTE: PNUELUBE (Part # 13-017) is the only Refer to the owner’s manual for specific oil that BLUELINE puts in the vacuum pump at instructions. the factory. Adding petroleum oil to synthetic oil is NOT recommended. 1. Check the engine and transmission oil levels daily.
  • Page 35 If the level has dropped, check for the source of leakage and repair. Wye Strainer PRE-FILTER BOX STRAINER BASKET The strainer basket located in the pre-filter box should be emptied and cleaned on a daily basis. 30 BLUELINE VORTEX 8000Q...
  • Page 36 Vacuum Pump Hub #38-044 tune-ups and use of proper fuels) will help prevent PTO Shaft Hub #38-042 excessive carbon build up. The VORTEX 8000Q mobile cleaning unit ® If excessive carbon build up is occurring, inspect features an adjustable belt tensioning system. Belts...

  • Page 37: General Service Adjustments

    25 hours. If the hoses show any signs of damage or impending rupture, replace the hoses. VACUUM HOSES To ensure maximum hose life, BLUELINE recommends that you wash out the hoses with NEVER attempt to repair high-pressure fresh water daily.
  • Page 38 3. While checking the pulley alignment, tighten the nuts that hold the water pump and oil pump to the base. VACUUM PUMP DRIVE BELTS The VORTEX 8000Q® mobile truck unit is equipped with an adjustable belt tensioning system. Check belts for proper tension FLOAT VALVE (WATER TANK) (approximately 1/2”...
  • Page 39 2. To adjust the pressure regulator, turn the COOLANT adjusting knob (while observing the pressure gauge on the control panel) until you reach the desired Refer to vehicle owners’ manual for recommended pressure. engine coolant types and temperature ranges. 34 BLUELINE VORTEX 8000Q...

  • Page 40: Troubleshooting

    CHEMICAL, VACCUM, HEAT TRANSFER, SAFETY and WIRING systems featured in this unit. If there are malfunctions occurring on this unit which you do not understand, refer back to the OPERATION section of this manual and review SYSTEM BLUELINE VORTEX 8000Q...
  • Page 41 Yes / No Yes / No Is voltage present? Replace float switch. Replace PTO solenoid. Repair or replace Yes / No wiring as required. Repair or replace wiring Replace switch. from PTO switch to PTO solenoid as required. 36 BLUELINE VORTEX 8000Q...
  • Page 42 Yes / No See Water Pump or Start from the beginning. System OK. Yes / No Replace chemical selector valve. Replace chemical Diaphragm in the chemical pump is ruptured. metering valve. Replace or rebuild chemical pump. BLUELINE VORTEX 8000Q...
  • Page 43 Are the three (3) blower filters located in the waste tank Y es / No Clean strainer basket. clean and in good condition? Clean or replace Check for blockage or obstructions Y es / No between machine and waste tank. filters. 38 BLUELINE VORTEX 8000Q...
  • Page 44 Repair or replace wiring Is voltage present? as required from power switch to float switch. Yes / No Replace switch. Yes / No Repair or replace Replace check water pump. valves. Repair or replace wiring as required to switch. BLUELINE VORTEX 8000Q...
  • Page 45 Yes / No Yes / No Determine and repair Pump is O.K.. Pump is O.K.. Replace the diaphragms(s), cause of blown fuse. head and manifold Replace fuse (30 amp). 40 BLUELINE VORTEX 8000Q...
  • Page 46 Repair or replace Disconnect plug at sensor. as required. Is connection clean? Repair or replace Yes / No as required. Check sensor with plug disconnected for continuity. Is sensor ok? Yes / No Replace Replace gauge. sensor. BLUELINE VORTEX 8000Q...
  • Page 47 Does lever move freely? Yes / No Yes / No Replace diverter Repair or replace solenoid. as required. Remove cover on diverter valve to Replace Vacuum determine cause of lever not moving. Actuator. Repair or replace as required. 42 BLUELINE VORTEX 8000Q...

  • Page 48: Illustrated Parts Listings

    SECTION 4: PARTS & ACCESSORIES 9. ILLUSTRATED PARTS LISTINGS Control Panel Water System Vacuum System Chemical System PTO Drive Diverter Valve/Exhaust Decals Electrical Diagrams Optional Equipment 10. ACCESSORIES Accessories BLUELINE VORTEX 8000Q...
  • Page 49 GAUGE,4"WTR PRSR 0-3000 PSI 26-030 GAUGE,4" WATER/LED OIL 140-300 26-032 GAUGE,4" VAC 0-30 IN/HG 30-007 BREAKER, 30 AMP 29-033 SWITCH, PUSHBUTTON GREEN 29-035 SWITCH, OPERATION GREEN 29-036 SWITCH, OPERATION RED 30-047 LIGHT,IND 12 VOLT W/RED LENS 44 BLUELINE VORTEX 8000Q...
  • Page 50 69-166 ASSY, CONTROL PANEL V8000 Item No. Part Number Description 58-303 PNL, INSTRUMENT CONTROL V8000 61-402 ASSY,INSTRUMENT BOX VORTEX Q 29-034 SWITCH, CONTACT BLOCK 30-027 BLOCK, TERMINAL 10 POSITION 30-029 BLOCK, GROUNDING BAR KIT 34-010 RELAY, ENG.SHUTDWN12V20/30AMP *Not Shown 44-060 DECAL,RELAY BLUELINE VORTEX 8000Q...
  • Page 51 ASSY, WATER PUMP V8000 69-167 ASSY, ENG COOLANT V8000 69-169 ASSY, E-2 HEAT EXCH V8000 69-168 ASSY, E-3 HEAT EXCH V8000 69-165 ASSY, EXHAUST HEAT EXCH V8000 69-125 ASSY, Y-STRAINER VORTEX 69-126 ASSY, PRESSURE REGULATOR VTX 46 BLUELINE VORTEX 8000Q...
  • Page 52 CLAMP, HOSE #20 21-015 ELL, 1/2 P X 1/2 T BRASS 69-177 ASSY, LEVEL SENSOR WTR TK 8000 21-310 NIPPLE, 2 1/2" SCHED 40 23-050 VLV,1-1/2" SMITH-COOPER BRASS BALL 10-007 SCREW, MACH 1/4-20 X 1/2 SOCHD SS BLUELINE VORTEX 8000Q...
  • Page 53 3/4 BRAIDED SS X 43" VORTEX 21-032 FTTG, BARB 1/2 P X 3/4 H BRASS 18-131 HOSE, 1/2T X 1/2T X 26 NO CVR 16-004 HOSE, WTR. 3/4 IN HRZ. 500FT BULK 18-176 HOSE,1/2" BRAIDED SS x 115" 37-057 BELT,AX61 MATCH 48 BLUELINE VORTEX 8000Q...
  • Page 54 NIPPLE, 3/4 MPT X 3/4 MPT BRASS 23-051 VLV,3/4" SMITH-COOPER BRASS BALL 21-108 PLUG, 3/4 IN PVC 21-298 ELL,90 DEG 1" MP X 1" FP STL 66-195 WASHER, HEAT EXCHANGER GM BW 41-062 ORING, DOUBLE SEAL BUNA BLUELINE VORTEX 8000Q...
  • Page 55 HOSE,1/2 BRAIDED SS X 74" VRTX 21-236 TEE, 3/4 NPT BRASS 21-227 FTTG,1/4 COMP X 3/4 MPT BORED 31-163 CONNECTOR, F TYPE K THERM CPLR 32-061 WIRE,24G THERMOCOUPLE YELLOW 34-017 THERMOCOUPLER TYPE K 58-336 PNL, HEATER COVER ISUZU Q8000 50 BLUELINE VORTEX 8000Q...
  • Page 56 ASSY, E-3 HEAT EXCHANGER V8000 21-074 3/4 M NPT x 1/2 JIC 21-065 PLUG, 1/2 SOLID BRASS HEX HD 18-176 HOSE,1/2" BRAIDED SS x 115" ZR 18-118 HOSE,1/2 BRAIDED SS X 74" VRTX 58-326 BRKT,E-3 HEAT EXCH MOUNT V8000 BLUELINE VORTEX 8000Q...
  • Page 57 ASSY,VAC EXHAUST HEAT EXCH 58-331 PNL,SILENCER HEATTER BOX Q8000 63-078 VORTEX BLOWER EXHAUST 21-061 ELL, 3/8 P X 1/2 T BRASS 41-033 GROMMET, 1 ID X 1 3-4OD 18-034 HOSE, 1/2 X 11 1/2FT X 1/2FT W/CVR 52 BLUELINE VORTEX 8000Q...
  • Page 58 ELL, 3/8 P X 1/2 T 45DEG BRASS 21-063 ELL, 3/8 P X 1/4 T BRASS 66-179 PLUG, 1/4 VENT HEX PIPE VORTEX *Repair Kit Not Shown 27-002 CAT, #33147 KIT, VLV REP *Repair Kit Not Shown 27-003 CAT #33246 KIT, O-RNG REP BLUELINE VORTEX 8000Q...
  • Page 59 BARB, 2" MPT X 2" HOSE ZINC 61-417 ASSY,DRAIN VALVE BRKT Q8000 21-220 NIPPLE, 2 IN SCHD 40 CLOSED 23-049 VLV,2" SMITH-COOPER BRASS BALL 21-222 ELL, 2" 45 DEG STREET ABS 41-059 GSKT, 1/4X 1 3/8X140 SLD NEOPR 54 BLUELINE VORTEX 8000Q...
  • Page 60 69-100 ASSY, VAC RELIEF VALVE VORTEX Item No. Part Number Description 66-132 BODY, VACUUM RELIEF VORTEX 61-262 ASSY,VACUUM RELIEF DISK 15-016 SPRING,VAC RELIEF VORTEX 66-133 WASHER, RELIEF VALVE VORTEX 11-019 NUT,3/8-16 NYLOK 14-032 PIN, COTTER 7/64 X 3/4 SS BLUELINE VORTEX 8000Q...
  • Page 61 VLV, BALL 1-1/2 FP PVC DUMP 61-368 BASKET, STRAINER VRTX WASTE 14-010 CLAMP, HOSE #32 14-024 CLAMP, HOSE #48 19-013 CAP, WASTE TNK INLET VORTEX *REDUCER, 2-1/2" TUBE - 2" HOSE #19-014 **1 IN SPONGE GASKET #41-018 56 BLUELINE VORTEX 8000Q...
  • Page 62 Item No. Part Number Description 46-033 VACUUM PUMP TI-850-46L2-4322 61-409 ASSY, BLOWER MOUNT 68-122 ASSY, MUFFLER VAC EXH V8000 61-418 ASSY,VAC PUMP INLET Q8000 16-061 HOSE,5"ID X 12-1/2FT W/REINFORCED 14-026 CLAMP,HOSE #80 69-165 ASSY, EXHAUST HEAT EXCH V8000 BLUELINE VORTEX 8000Q...
  • Page 63 SECTION 4 4-15 SHEET METAL VORTEX 8000Q Item No. Part Number Description 58-340 PNL,SILENCER COVER Q8000 60-257 PNL, RIGHT BLOWER CVR Q8000 61-414 ASSY,BLOWER COVER TOP HOLDER 61-424 ASSY, COVER BLOWER Q8000 58-339 PNL,RUG SHELF 72 INCH Q8000 58-333 PNL, BLOWER COVER LID SML Q8000...
  • Page 64 NIP, 1/4 HEX BR 21-039 ELL, 1/4 IN LG STREET BRASS 21-076 BUSHING, 1/4 M X 1/8 F BRASS 21-028 CONN, 1/8 P X 1/4 POLY 61-018 BRKT, FIN FUEL RETURN THERMAL 10-021 SCREW, MACH 1/4-20 X 3/4 SOCHD SS BLUELINE VORTEX 8000Q...
  • Page 65 FTTG,BRB 1/8 PX 5/16 H BR 20-002 STRAINER, SUCTION END 1/8FP 16-017 TUBING, IMPOLENE 250FT. 18-179 HOSE,3/16 X 1/4T X 88 18-180 HOSE,3/16 X 1/4T X 32 46-012 PUMP, CHEMICAL STAINLESS STEEL 68-097 ASSY, 8IN STAINLESS HOSE REEL 60 BLUELINE VORTEX 8000Q...
  • Page 66 VLV, MET 1/8FP (CHEM) RT ANG SS 21-007 FTTG,BRB 1/8 PX 5/16 H BR 21-038 ELL, STREET 1/8 IN. BRASS 21-255 NIPPLE, 1-/NPT X 1-1/2 SS 21-256 CONNECTOR,1/8NPT X 1/4T HEX SS 21-066 ELL, 1/8 P X 1/4 T SS BLUELINE VORTEX 8000Q...
  • Page 67 ELL, STREET 1/8 IN. BRASS 21-007 FTTG,BRB 1/8 PX 5/16 H BR 21-066 ELL, 1/8 P X 1/4 T SS 14-007 CLAMP, HOSE # 4 16-017 45" HOSE, BRAIDED 5/16 IN. 300FT BULK HOSE, 3/16 X 1/4F X 1/4F 62 BLUELINE VORTEX 8000Q...
  • Page 68 HUB, SK 1-1/2 38-041 PULLEY, 5V6.3 SK 3G 39-023 BEARING, PILLOW 1-7/16 IN 66-192 SHAFT,BLOWER DRIVE ZERO RES 39-028 SHAFT,DRIVE LINE 10.5 ZERO RES 45-015 PTO, AISIN TRANSMISSION A45043L 58-216 BRKT,SOLENOID HYDRAULIC VRTX 23-060 VLV, SOLENOID PTO VORTEX BLUELINE VORTEX 8000Q...
  • Page 69 VACUUM PUMP TI-850-46L2-4322 38-043 PULLEY, 5V5.5 SDS 3G 38-044 HUB, SDS 1-3/4 38-045 PULLEY, 2B50 SDS 37-056 BELT, 5VX930 37-057 BELT, AX61 21-076 BUSHING, 1/4 M X 1/8 F BRASS 21-028 CONN, 1/8 P X 1/4 POLY 64 BLUELINE VORTEX 8000Q...
  • Page 70 61-260 ASSY,BELT TENSIONER BRACKET 15-021 SNAP RING, 5/8" SHAFT RETAINER 66-151 SHAFT, BELT TENSIONER VORTEX 66-153 PULLEY, TENSIONER VORTEX 15-022 SNAP RING, 1-7/8" INTERNAL 39-024 BEARING, 20MM X 47MM X .8125 66-150 LOCK RING, BELT TENSIONER VRTX BLUELINE VORTEX 8000Q...
  • Page 71 18-166 HOSE, 3/16 X 115" 1/4FTBS ZREZ 30-030 BOX, UTILITY 2.37 X 4.6 14-011 CLAMP, HOSE FUEL #6 41-043 GASKET,EXHAUST BY-PASS VALVE 14-036 CLAMP,HOSE 2-3/4 TO 3-5/8 HD SS 61-408 ASSY, EXST FLANGE ADAPTOR Q8000OR VRTX 66 BLUELINE VORTEX 8000Q...
  • Page 72 11-036 NUT, M8 X 1.25 HEX JAM 12-033 WASHER, LOCK M8 SS 11-049 NUT, 5/16-18 SS KLOCK 10-078 SCREW, 10-32 X 1/2 SHCS ZINC 12-026 LKWSR, #10 INT EXT 18-123 HOSE,3/16 X 20 X 1/4T NO COVER BLUELINE VORTEX 8000Q...
  • Page 73 Part Number Description 61-406 ASSY,DIVERTER BODY VORTEX Q8000 66-160 BUSHING, DIVERTER BODY VORTEX 61-278 ASSY,DIVERTER VALVE VORTEX 66-159 BUSHING,CVR DIVERTER VORTEX 66-158 COVER,DIVERTER HOUSING VORTEX 10-007 SCREW, MACH 1/4-20 X 1/2 SOCHD SS 11-001 NUT, 1/4-20 SS 68 BLUELINE VORTEX 8000Q...
  • Page 74 BRKT, EXHAUST SOLENOID 23-048 VLV, SOLENOID EXHAUST VORTEX 20-024 BREATHER STONE,1/8 NPT SS VRTX 21-001 CONN, 1/8 P X 1/4 T BR 18-123 HOSE,3/16 X 20 X 1/4T NO COVER 18-166 HOSE, 3/16 X 115" 1/4FTBS ZREZ BLUELINE VORTEX 8000Q...
  • Page 75 SECTION 4 70 BLUELINE VORTEX 8000Q...
  • Page 76 V8000Q WIRING LEGEND Vacuum Sensor (Yellow/Red) WHITE Vacuum Sensor (Yellow/Green) BLACK Vacuum Sensor (Yellow/Black) WHITE Water Temp Sensor (Yellow/Red) BLACK Water Temp Sensor (Yellow/Black) Thermocouple "K" Terminal YELLOW Thermocouple " " Terminal WHITE Water Press Sensor (Yellow/Red) BLACK Water Press Sensor (Yellow/Black) Water Press Sensor (Yellow/Green) GREEN Pump-Out Float Switch (COM)
  • Page 77 VACUUM WATER/OIL WHITE WATER PRESSURE RPM HOUR METER GAUGE TEMPERATURE GAUGE GAUGE WHITE GAUGE 26-032 26-031 26-029 BLACK 26-030 BLACK YELLOW/RED YELLOW/RED WHITE YELLOW/RED YELLOW/BLACK YELLOW/RED YELLOW/BLACK YELLOW/BLACK YELLOW/BLACK YELLOW/GREEN YELLOW/GREEN YELLOW WHITE WHITE WHITE WHITE WHITE BLACK BLACK BLACK BLACK BLACK BLACK...
  • Page 78 RELAY 4 RELAY 3 RELAY 5 RELAY 6 RELAY 1 RELAY 2 WASTE TANK WATER PUMP MAIN POWER DIVERTER PTO SOLENOID RPM CONTROL SHUT OFF SOLENOID SOLENOID SWITCH BLACK YELLOW/BLACK YELLOW/BLACK BROWN/WHITE GRAY/BLUE BLACK/RED PURPLE PINK GREEN BLACK PURPLE BROWN/WHITE RED 12 GAUGE LIGHT BLUE/PINK...
  • Page 79 25-000 DSC, 1/4M X 1/4FP BR 27-022* VLV, WAND STAINLESS STEEL 21-050 CONN, 1/4 P X 1/4 T BRASS 18-021 HOSE, 3/16 X 51 1/4FT X 1/4FT 24-000 TIP, SPRAY 95015X1/8P SST *48-020 KIT,REPAIR, STAINLESS WAND VLV BLUELINE VORTEX 8000Q...
  • Page 80 25-000 DSC, 1/4M X 1/4FP BR 23-035 VLV,SPRAYER HYPRO 3381-0032 21-050 CONN, 1/4 P X 1/4 T BRASS 18-021 HOSE, 3/16 X 51 1/4FT X 1/4FT 24-000 TIP, SPRAY 95015X1/8P SST 40-009 HANDLE, ERGO WAND COATED 74 BLUELINE VORTEX 8000Q...

  • Page 81: Accessories

    14-006 CLAMP, HOSE #20 72” 16-004 HOSE, WTR. 3/4 IN HRZ. 500FT BULK 69-000 WIRING , LEVEL SENSOR SHUTOFF 24” 16-018 HOSE, WTR. 1 IN HRZ. 100FT BULK 21-036 FTTG, BRB 1-1/4 P X 1 IN. BARB BLUELINE VORTEX 8000Q...
  • Page 82 SECTION 4 68-102 KIT, VORTEX STORAGE RACKS 68-013 ASSY, VAN STORAGE UNIT SS 76 BLUELINE VORTEX 8000Q...
  • Page 83 SECTION 4 68-014 ASSY, SINGLE 5 GAL JUG HOLDER 68-015 ASSY, FURN BLOCK HOLDER SS BLUELINE VORTEX 8000Q...
  • Page 84 SECTION 4 68-016 RACK, DOUBLE CHEMICAL 68-018 ASSY, 10 GAL CHEM RACK S.S. 78 BLUELINE VORTEX 8000Q...
  • Page 85 SECTION 4 68-019 SPRAY BOTTLE HOLDER SS 68-022 ASSY, DBL PMP UP SPRAY RK, SS BLUELINE VORTEX 8000Q...
  • Page 86 SECTION 4 68-024 ASSY, SNG PMP UP SPRAY RK, SS 68-023 ASSY, REEL HP SOLUTION 80 BLUELINE VORTEX 8000Q...
  • Page 87 SECTION 4 68-025 ASSY, HOSE REEL HIGH PROFILE 68-033 ASSY, HOSE REEL H. PROFILE W-MTR BLUELINE VORTEX 8000Q...
  • Page 88 SECTION 4 68-037 ASSY, HOSE REEL VAC ONLY 68-045 ASSY, WATER SOFTENER 82 BLUELINE VORTEX 8000Q...
  • Page 89 SECTION 4 68-109 ASSY, KIT WATER SOFTENER VRTX BLUELINE VORTEX 8000Q...
  • Page 90 SECTION 5: SERVICE BULLETINS 11. SERVICE BULLETINS 84 BLUELINE VORTEX 8000Q...
  • Page 91 Operation video. For your convenience, this video may be downloaded from the following website WWW.ISUZUDIESELENGINE.COM DPF Lamp and Switch Identification Green DPF Lamp: When illuminated this lamp indicates the DPF is actively regenerating. No action is required. BLUELINE VORTEX 8000Q...
  • Page 92 RED. Amber/Orange to Continuing to drive the vehicle with the red lamp illuminated can cause filter damage. Malfunction Indicator Lamp ( MIL): This lamp indicates a possible concern with engine and/ or emissions performance. DPF Switch 86 BLUELINE VORTEX 8000Q...
  • Page 93 Park or Neutral Position Press DPF switch Green DPF lamp comes “ON” Engine RPM increases and exhaust brake activation for about 20 minutes If this is interrupted must press DPF switch to restart the process BLUELINE VORTEX 8000Q...
  • Page 94 This condition should only be diagnosed and repaired by an Isuzu trained technician. MIL lamp is on, vehicle speed is reduced Technician diagnosis required IDSS induced regeneration (fast or slow) based on diagnosis Slow process takes 2 hours 88 BLUELINE VORTEX 8000Q...
  • Page 95 As is used currently, an Oxidizing Catalyst will control hydrocarbons. Captures soot and sulfate particles Oxidizing Catalyst controls hydrocarbons Exterior engine and exhaust temperatures same as pre-2007 models during the regeneration process Harmless ash is left as residue Automatic or driver-initiated process BLUELINE VORTEX 8000Q...
  • Page 96 After servicing the transmission, the fluid level MUST be set/ adjusted correctly. Refer to the Service Manual for the proper automatic transmission fluid adjustment procedure. Notice: If the transmission fluid level is overfilled or underfilled, it may damage the transmission. 90 BLUELINE VORTEX 8000Q...
  • Page 97 After servicing the transmission, the fluid level MUST be set/adjusted correctly. Refer to the Service Manual for the proper automatic transmission fluid adjustment procedure. Notice: If the transmission fluid level is overfilled or underfilled, it may damage the transmission. BLUELINE VORTEX 8000Q...
  • Page 98 Fluid, A/Trans Aisin SCS ATF 1 qt 97779553 Fluid, A/Trans Aisin SCS ATF 5 gal For Isuzu Models Part Number Description 2-90531-200-0 Fluid, A/Trans Aisin SCS ATF 1 qt 2-90531-201-0 Fluid, A/Trans Aisin SCS ATF 5 gal 92 BLUELINE VORTEX 8000Q...
  • Page 99 Particulate Filtration (DPF) systems. For these vehicles equipped with DPF systems, Isuzu recommends engine oil that supports DPF (Low Ash Oil) and API service rating of CJ-4 be used when performing scheduled maintenance or repairs. Refer to the Owner Manual for oil viscosity recommendations. BLUELINE VORTEX 8000Q...
  • Page 100 Notice: If you do not use this recommended oil in Duramax and Isuzu vehicles fitted with DPF, both the engine and the DPF may break down and fuel economy may decrease. Therefore, be sure to use the recommended oil type. 94 BLUELINE VORTEX 8000Q...

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