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BlueLine HAZINATOR Service And Operation Manual

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HAZINATOR
Service and Operation Manual
BLUELINE Equipment Co. LLC
2604 Liberator Dr., Prescott, AZ 86301 1-928-445-3030

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  • Page 1 HAZINATOR Service and Operation Manual BLUELINE Equipment Co. LLC 2604 Liberator Dr., Prescott, AZ 86301 1-928-445-3030...
  • Page 2 Any subject to change without notice and does not questions regarding the operation, service, or repair represent a commitment on the part of BLUELINE of this unit should be directed to your nearest EQUIPMENT LLC.
  • Page 3 If BLUELINE receives notice of any defects during the warranty period, BLUELINE will either, at its option, repair or replace products that prove to be defective. Any transportation, related service labor, normal maintenance and diagnostic calls are not included.

  • Page 4: Table Of Contents

    Equipment setup, Instrumentation, Starting Your Unit, Operation ,Hazardous Waste Removal, Shut Down and Daily Maintenance, Freeze Protection SECTION THREE: MAINTENANCE and SERVICE MAINTENANCE CHART 5. MAINTENANCE 6. GENERAL SERVICE ADJUSTMENTS 7. TROUBLESHOOTING SECTION FOUR: PARTS and ACCESSORIES 9. ILLUSTRATED PARTS LISTINGS 10. ACCESSORIES BLUELINE HAZINATOR...

  • Page 6: Section One: General Information

    SECTION 1: GENERAL INFORMATION 1. SAFETY Safety Specifications Fuel requirements Engine oil requirements Water requirements 2. RECEIVING YOUR CLEAN-UP UNIT Dealer responsibility Acceptance of shipment Equipment listing Optional equipment BLUELINE HAZINATOR ®...

  • Page 7: Safety

    SECTION 1 1. SAFETY For Your Safety! The following WARNING labels are on your BLUELINE HAZINATOR console. These ® labels point out important WARNINGS and CAUTIONS, which must be followed at all times. Failure to follow warnings could result in personal injury, fatality, to yourself and/or DO NOT remove others or property damage.
  • Page 8 Gas fumes could accumulate and ignite. Battery gases are extremely flammable. This 7. NEVER service this unit while it is will prevent possible explosions. running. High speed mechanical parts as well as high temperature components may result BLUELINE HAZINATOR ®...
  • Page 9 Tools and accessories must be 21. California Proposition 65 WARNING: securely stowed while towing the unit. Engine exhaust from this product contains chemicals known by the State of California to cause cancer, birth defects, or other reproductive harm. BLUELINE HAZINATOR ®...
  • Page 10 720 inch/lbs. 60 ft/lbs. Vacuum Pump Hub 192 inch/lbs. 16 ft/lbs. JET SIZING BLUELINE recommends that the total floor tool tip size does not exceed .045”. Using larger jet sizes on your BLUELINE HAZINATOR unit may reduce cleaning ® efficiency.

  • Page 11: Receiving Your Clean-Up Unit

    1. The unit should not show any signs of damage. If there is damage, notify the common carrier immediately. 2. Carefully check your equipment and packing list. The standard BLUELINE HAZINATOR ® unit should arrive with the following items as well as any optional accessories:...
  • Page 12 Part # 21-003 C. Additional 3/8” x 50’ high-pressure solution hoses. Part # 18-093 FIRE EXTINGUISHER BLUELINE, and many government agencies, recommend that a fire extinguisher rated for A, B, and C type fires be installed into any commercial vehicle. BLUELINE HAZINATOR...

  • Page 13: Section Two: Operation

    SECTION 2 SECTION 2: OPERATION 4. SYSTEMS Water pumping system Vacuum system 5. OPERATION Preparation Starting the unit Operation Waste Removal Shut down and daily maintenance Freeze protection BLUELINE HAZINATOR ®...

  • Page 14: Systems

    The high pressure water then flows through the See figures 3-1 and 5-10. Water enters the console outlet on the front panel to the cleaning tool. from the water tank through the water inlet connection located on the water pump. BLUELINE HAZINATOR ®...
  • Page 15 Note: Waste tank level shut off will not shut the vacuum pump. A vacuum pump relief valve is unit off if debris prevents proper operation. Check installed for vacuum pump protection. switch after each job to ensure proper operation. BLUELINE HAZINATOR ®...

  • Page 16: Operation

    DO NOT run this unit in an enclosed area. DO your BLUELINE HAZINATOR mobile ® NOT operate this unit where the exhaust may cleaning unit. The BLUELINE HAZINATOR ® enter a building doorway, window, vent or any unit is easy to operate. However only trained other opening.
  • Page 17 Connect the cleaning faucet until the water is free of any debris. tool to the opposite end of the pressure hose. BLUELINE HAZINATOR ®...
  • Page 18 7. Turn the water pump switch to the ON position. JET SIZING NOTE: If the unit does not build water BLUELINE recommends that the total floor pressure after 5 seconds, check for adequate tool size does not exceed “.045”. Using water supply. See “Loss of Water Pump larger jet sizes on your BLUELINE Pressure in the “Troubleshooting section of...
  • Page 19 If the unit is exposed to freezing weather bleed off the pressure. Unhook the water conditions, the water inside of the unit supply hose and return it to the vehicle. may freeze, resulting in SERIOUS DAMAGE to the unit. The following is BLUELINE HAZINATOR ®...
  • Page 20 If the unit has an auxiliary water tank(s), it must be 2. While out in operation, avoid long periods stored in a heated building. of shut down as the unit generates heat while BLUELINE HAZINATOR ®...

  • Page 21: Section Three: Maintenance And Service

    Engine Vacuum Relief Valve Vacuum Pump Drive Belts Water Pump Drive Belt Float Valve Pressure Regulator 8. TROUBLESHOOTING Water Pump Blower / Vacuum Pump Engine Will Not Start Engine Does Not Crank Engine Runs for 5 Seconds BLUELINE HAZINATOR ®...

  • Page 22: Maintenance Chart

    ****Inspect after first week of operation, and remove any debris present. Inspect again after 2 to 4 weeks. *****Check pulley and hub set screws after first 50 hours of operation, and again at 100 hours of operation. ******Or every 6 Months. Whichever comes first. *******Or Yearly. Whichever comes first. BLUELINE HAZINATOR ®...

  • Page 23: Maintenance

    ® 2. Change the oil after the first 50 hours of preventative maintenance program will ensure that operation, after the “break-in” period. Thereafter, your BLUELINE HAZINATOR has optimum ® change oil every 100 hours of operation. performance, long operating life, and a minimum USE ONLY KOHLER BRAND OIL FILTERS.
  • Page 24 WATER PUMP NOTE: AEON PD (Part # 13-004) is the only oil that BLUELINE puts in the vacuum pump at the Refer to the provided Water Pump Operation factory. Adding petroleum oil to synthetic oil is Manual for specific instructions.
  • Page 25 Grasping filter by the screen will damage or destroy the VACUUM HOSES filter. To ensure maximum hose life, BLUELINE DRIVE BELTS, PULLEYS & HUBS recommends that you wash out the hoses with fresh water daily.

  • Page 26: General Service Adjustments

    13” Hg. VACUUM PUMP DRIVE BELTS NEVER attempt to repair high-pressure solution hoses. Repairing high-pressure solution hoses may result in severe burns and serious The BLUELINE HAZINATOR unit is ® injury. equipped with a Belt Tensioning system. This...
  • Page 27 100 PSI, it may be necessary to lubricate the pressure regulator o- rings. 2. To adjust the pressure regulator, turn the adjusting knob (while observing the pressure gauge on the control panel) until you reach the desired pressure. BLUELINE HAZINATOR ®...

  • Page 28: Troubleshooting

    WATER, VACUUM, SAFETY and WIRING systems featured in this unit. If there are malfunctions occurring on this unit which you do not understand, refer back to the OPERATION section of this manual and review SYSTEM or TROUBLESHOOTING BLUELINE HAZINATOR ®...
  • Page 29 D o th e v a lv e s o p erate p ro p e rly ? Y E S N O R eb u ild o r re p la c e p u m p . R e p la c e v a lv e s. BLUELINE HAZINATOR ®...
  • Page 30 Is the filter clean and not crushed? Does the vacuum gauge read 14" HG? YES NO YES NO There is a blockage between the vacuum inlet Clean or replace filter. Vacuum system is normal.. Adjust vacuum relief valve. and the waste tank. BLUELINE HAZINATOR ®...
  • Page 31 YES NO spark plug. Do you have spark at each plug? When the engine is cold, remove air filter. Is the air filter clean and undamaged? Take engine to an authorized KOHLER repair center. Replace air filter. BLUELINE HAZINATOR ®...
  • Page 32 (BAT +) on the Ignition Switch. to the start position? Remove the blower belts. Repair or replace wire from the (ST) terminal YES NO Does the engine start? on the Ignition Switch to the starter. Replace starter. YES NO See Blower/Vacuum. BLUELINE HAZINATOR ®...
  • Page 33 Take the engine to an authorized green wire termial on the KOHLER KOHLER engine repair center. engine plug and the engine ground. Start the engine. Does the oil sentry switch open? Inspect and repair wiring. YES NO BLUELINE HAZINATOR ®...

  • Page 34: Section Four: Parts And Accessories

    SECTION 5: SERVICE & MAINTENANCE 9. ILLUSTRATED PARTS LISTINGS Sheet Metal Engine Water Transfer System Vacuum-Exhaust System Waste Tank Decals Electrical Diagrams BLUELINE HAZINATOR ®...
  • Page 35 SECTION 5 SHEET METAL FRAME Item No. Part Number Description 61-155 ASSY, BASE HAZINATOR 61-097 ASSY,MNT REAR ENGINE HAZINATOR 59-413 GUARD, BELT HAZINATOR 58-127 PNL, LEFT LOWER HAZINATOR 58-128 PNL, FRONT LOWER HAZINATOR 58-129 PNL, RIGHT LOWER HAZINATOR 12-012 WASHER, FLAT 1/4 SAE...
  • Page 36 SECTION 5 FRONT SHEET METAL Item No. Part Number Description 61-156 ASSY, CNTR MNT HOODS HAZINATOR 58-125 PNL, HOOD LEFT HAZINATOR 58-126 PNL, HOOD RIGHT HAZINATOR 69-085 ASSY, CONTROL PANEL HAZINATOR 36-025 GUARD, FLYWL KOHLER#4731402-S 44-030 DECAL, HAZINATOR CONTROL PNL...
  • Page 37 SECTION 5 69-085 ASSY, CONTROL PANEL HAZINATOR Item No. Part Number Description 44-030 DECAL, HAZINATOR CONTROL PNL 40-000 CABLE, THROTTLE 40-001 CABLE, CHOKE 29-007 SWITCH,STARTER&KEY3POSITION 29-012 SWITCH, PUMP AND AUX. DSCVRY 31-011 PANEL, MTG. END # 44383 WAYTEK 30-007 BREAKER, 30 AMP...
  • Page 38 ASSY, AIR INTAKE KOHLER 25HP 10-035 SCREW,1/4 X 1 HWH TEKS 3 10-055 SCREW, MACH 3/8-16 X 1-3/4 HXHD 12-013 WASHER, FLAT 3/8 SAE 12-014 LKWSR, 3/8 ZINC 11-006 NUT, 3/8-16 ZINC 10-029 SCREW, MACH 3/8-16 X 1 HXHD BLUELINE HAZINATOR ®...
  • Page 39 21-006 FTTG, BRB 1/4PX5//16H BR 21-039 ELL, 1/4 IN LG STREET BRASS 61-018 BRKT, FIN FUEL RETURN THERMAL 21-125 ELL,STREET 1/4P 1 3/16L 90 DEG 68-030 ASSY,FUEL PUMP HOUSING 36-146 FILTER, FUEL ZENITH C382-224 50-005 TANK,FUEL 18-1/2X16-3/8X10-3/8 BLUELINE HAZINATOR ®...
  • Page 40 SECTION 5 5-10 WATER TRANSFER SYSTEM Item No. Part Number Description 69-083 ASSY, WATER PUMP HAZINATOR 26-008 GAUGE,WTR.PRESS 5000 PSI 69-084 ASSY, PRESSURE REGULATOR HZ 18-072 HOSE,1/2X15 3/8" W/ 1/2 FMJIC SW E END 18-029 HOSE, 3/16 X 11-3/4 1/4 FT X 1/4 FT...
  • Page 41 21-032 FTTG, BARB 1/2 P X 3/4 H BRASS 14-000 CLAMP, HOSE #12 18-104 HOSE,SUPPLY 3/4 X 90 W/CVR 12-013 WASHER, FLAT 3/8 SAE 12-014 LKWSR, 3/8 ZINC 11-006 NUT, 3/8-16 ZINC 10-053 SCREW,MACH M6-01.0X20 12.9 SOCHD BLUELINE HAZINATOR ®...
  • Page 42 HOSE, 3/16 X 11-3/4 1/4 FT X 1/4 FT 21-057 CONN, 3/8 P X 1/2 T BRASS 18-072 HOSE,1/2X15 3/8" W/ 1/2 FMJIC SW E END 21-??? NIP, 3/8 X ??? SS 21-152 ELL, 3/8 F X 3/8 F 90 DEG 25-012 DSC, 3/8FX3/8FP SS BLUELINE HAZINATOR ®...
  • Page 43 5-20 VACUUM-EXHAUST SYSTEM Item No. Part Number Description 63-040 EXHAUST, KOHLER PIPE 14-001 CLAMP, MUFFLER 1-1/4 IN. 63-053 TUBE,EXHAUST EXT HAZINATOR 63-042 TUBE, EXHAUST EXT KOHLER 63-054 TUBE,EXHAUST-VAC HAZINATOR 14-025 CLAMP, MUFFLER 2 1/2 63-052 MUFFLER, VACUUM 3L,4M W/MOUNT 26-004 GUAGE, VAC 30in.HG DUALSCALE...
  • Page 44 61-158 ASSY,ADPTR VAC STANDPIPE HAZ 46-009 VACUUM PUMP 3LP 66-058 NIPPLE, 2-1/2" X 7/8" STEEL 16-011 HOSE, INT VAC 2-7/8 IN 50 FT BULK 16-017 TUBING, IMPOLENE 250FT. 28-000 CUP, OILFILL 1/8P 26-004 GUAGE, VAC 30in.HG DUALSCALE BLUELINE HAZINATOR ®...
  • Page 45 SCREW, MACH 3/8-16 X 1 HXHD 66-085 SHAFT, TENSIONER CHOPPER 58-105 SPACER, .062 X .688 X 1.625 39-018 BEARING, 35MM X 72MM X 17MM 66-080 SHAFT, BEARING SUPPORT 58-107 SPACER, .190 X .688 X 1.625 11-016 NUT, HEX 5/8-11 BLUELINE HAZINATOR ®...
  • Page 46 SECTION 5 5-27 68-072 ASSY, WASTE TANK HAZINATOR Item No. Part Number Description 59-424 LID, WASTE RECOVERY TANK 61-160 ASSY, TANK HAZINATOR 108 GAL 20-021 STRAINER, FILTER BLUEWAVE 40-003 LATCH, PRE-FILTER BOX 69-086 WIRING, LEVEL SENSOR HAZINATOR 14-024 CLAMP, HOSE #48 SS 16-011 42"...
  • Page 47 SECTION 5 DECALS WARNING DECAL CONTROL BLUELINE HAZINATOR ®...
  • Page 48 PRESSURE GEAR MOTOR BLUE N/C SWITCH 45-008 RED N/O 29-005 BLK/WHT BLACK C PRESSURE FOOT SWITCH SWITCH BLUE N/C 69-026 29-004 RED N/O (81) BLACK C (82) SHUT-OFF SWITCH 69-086 ORANGE WHITE GRAY BLACK 07/20/05 HAZINATOR 5-30 BLUELINE HAZINATOR ®...

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