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BlueLine Thermal Wave 5M Service And Operation Manual

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Thermal Wave
5M
®
Service and Operation Manual
BLUELINE Equipment Co. LLC
2604 Liberator Dr., Prescott, AZ 86301 1-928-445-3030

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  • Page 1 Thermal Wave ® Service and Operation Manual BLUELINE Equipment Co. LLC 2604 Liberator Dr., Prescott, AZ 86301 1-928-445-3030...
  • Page 2 BLUELINE this equipment and have the proper tools. Any questions regarding the operation, service, or repair EQUIPMENT LLC.
  • Page 3 If BLUELINE receives notice of any defects during the warranty period, BLUELINE will either, at its option, repair or replace products that prove to be defective. Any transportation, related service labor, normal maintenance and diagnostic calls are not included.

  • Page 4: Table Of Contents

    Pump, Operation, Cleaning, Upholstery Cleaning, Stair Tool Cleaning, Flood Restoration, Shut Down and Daily Maintenance, Freeze Protection. SECTION FOUR: MAINTENANCE and SERVICE MAINTENANCE CHART 6. MAINTENANCE 7. GENERAL SERVICE ADJUSTMENTS 8. TROUBLESHOOTING SECTION FIVE: PARTS and ACCESSORIES 9. ILLUSTRATED PARTS LISTINGS 10. ACCESSORIES BLUELINE THERMALWAVE ®...
  • Page 6 SECTION 1: GENERAL INFORMATION 1. SAFETY Safety Specifications Installation requirements Fuel requirements Engine oil requirements Chemical requirements Water requirements 2. RECEIVING YOUR TRUCK MOUNT UNIT Dealer responsibility Acceptance of shipment Equipment listing Optional equipment BLUELINE THERMALWAVE ®...

  • Page 7: Safety

    Warnings and Cautions, which must be followed at all times. Failure to follow warnings could result in personal injury, fatality, to yourself and/or others or property DO NOT remove these decals. damage. Please follow these instructions carefully! BLUELINE THERMALWAVE ®...
  • Page 8 (-) terminal first. the unit is running. Severe injury, fatality or 14. DO NOT smoke around the machine. Gas damage may result. fumes could accumulate and ignite. Battery BLUELINE THERMALWAVE ®...
  • Page 9 This unit is equipped with a low pressure shut down switch, which should NOT be bypassed. 20. Always keep your vehicle clean and orderly. Wands, tools and accessories must be securely stowed while driving the vehicle. BLUELINE THERMALWAVE ®...
  • Page 10 720 inch/lbs. 60 ft/lbs. Vacuum Pump Hub 192 inch/lbs. 16 ft/lbs. JET SIZING BLUELINE recommends that the total floor tool tip size does not exceed .06”. Using larger jet sizes on your THERMALWAVE unit may reduce cleaning temperatures. ® Example: Four-jet wand uses four 95015 jets. (95 deg. Spray angle w/015 orifice) .015 x 4 = .06...
  • Page 11 We recommend using only the highest quality chemistry. 5. BLUELINE does not recommend using any type of flooring materials that absorb water. This WATER REQUIREMENTS condition will result in rust and corrosion of the vehicle floor.

  • Page 12: Receiving Your Truck Mount Unit

    K. 2 vacuum hose connectors L. 50 ft. water supply hose with quick connect DEALER RESPONSIBILITY OPTIONAL EQUIPMENT THE BLUELINE DEALER THAT YOU A. Additional lengths of vacuum hose PURCHASED THIS TRUCK MOUNT Part # 18-003 CLEANING UNIT FROM IS RESPONSIBLE B.

  • Page 13: Installation

    Lifting the unit into the vehicle Positioning the unit into the vehicle Fastening down the unit and waste tank Dimensional diagrams Installation of fuel lines Trailer fuel tank and fuel line installation Battery Connection Fire extinguisher Console to waste tank connection BLUELINE THERMALWAVE ®...
  • Page 14 (6) 3/8-16 x 2 in. hex head different preferences on where in the vehicle they cap screws with flat washers through the want their units positioned. BLUELINE strongly waste tank mounting holes. recommends a side door installation for the THERMALWAVE .
  • Page 15 SECTION 2 DIMENSIONAL DIAGRAM REAR MOUNT TANK BLUELINE THERMALWAVE ®...
  • Page 16 SECTION 2 DIMENSIONAL DIAGRAM BOX TRUCK TANK DIMENSIONAL DIAGRAM SIDE MOUNT TANK BLUELINE THERMALWAVE ®...
  • Page 17 FIRE EXTINGUISHER NEVER carry gasoline or flammable materials in BLUELINE , and many government agencies, an enclosed trailer or vehicle. recommend that a fire extinguisher rated for A, B, NEVER store any type of flammable material in and C type fires be installed into any commercial an enclosed trailer or vehicle.
  • Page 18 SECTION 2 CONSOLE TO WASTE TANK CONNECTION *Shown with optional waste pump out kit #68-003. BLUELINE THERMALWAVE ®...
  • Page 19 Heat transfer system Vacuum system Chemical pumping system 5. OPERATION Preparation Starting the unit Priming the chemical pump Automatic waste pump Operation Cleaning Upholstery cleaning Stair tool cleaning Flood restoration/extraction Shut down and daily maintenance Freeze protection BLUELINE THERMALWAVE ®...

  • Page 20: Systems

    The water then flows through the check valve manifold that contains a Y-strainer and a check valve. At this point, the chemical injection takes place. BLUELINE THERMALWAVE ®...
  • Page 21 The second heat exchange system is an engine exhaust vessel containing a stainless steel heating BLUELINE THERMALWAVE ®...
  • Page 22 100 mesh filtration system, into the vacuum high levels of foam. The use of a quality defoamer pump. A vacuum pump relief valve is installed for is recommended. vacuum pump protection. BLUELINE THERMALWAVE ®...
  • Page 23 Then, the chemical pump injects the chemicals through the check valve to the three way selector valve located on the front panel. This valve may be used to turn the chemical flow ON, OFF, or to PRIME the chemical pump. BLUELINE THERMALWAVE ®...

  • Page 24: Operation

    This section of the operator’s manual explains how monoxide, which is an odorless and deadly to prepare, start, operate, shut down and maintain poison that can cause severe injury or death. your BLUELINE THERMALWAVE mobile ® DO NOT run this unit in an enclosed area. DO cleaning unit.
  • Page 25 Also, flush out any debris from your water inlet hose. BLUELINE THERMALWAVE ®...
  • Page 26 The engine will run at a high rate of RPM for a short period of time, then find its When using two wands while cleaning with this unit, BLUELINE recommends that the tip proper idle setting. size in each tool does not exceed a total of “.04”.
  • Page 27 PUMP 1. If your unit is equipped with an optional automatic waste pump, connect one end of the NOTE: BLUELINE recommends that the 5/8 inch or larger garden hose to the pump-out connection and the other end to an acceptable chemical pump be primed whenever the water waste disposal.
  • Page 28 2. Remove as much moisture from the vacuum applied in both push and pull strokes, hoses as possible. This will prevent spillage of provided that the final stroke is a pull stroke with no chemical injection. BLUELINE THERMALWAVE ®...
  • Page 29 10. Drain the waste tank, disposing of FREEZE PROTECTION wastewater in a suitable and proper location. If the unit is exposed to freezing weather conditions, the water inside of the unit may freeze, resulting in SERIOUS DAMAGE to BLUELINE THERMALWAVE ®...
  • Page 30 3. Connect the water inlet hose to the unit and until anti-freeze comes out of the tool. Repeat this procedure with ALL remaining tools and turn the water supply on. Connect all tools and solution hoses that were hoses. winterized to the solution outlet connections. BLUELINE THERMALWAVE ®...
  • Page 31 100% anti-freeze. DO NOT drain used anti-freeze on the ground or into storm drains. Dispose of anti-freeze only in an approved location. Observe Local, State and Federal laws when disposing of anti-freeze. BLUELINE THERMALWAVE ®...
  • Page 32 7. GENERAL SERVICE ADJUSTMENTS Engine Vacuum Relief Valve Vacuum Pump Drive Belts Water Pump Drive Belt Float Valve, Bypass Manifold Bypass Manifold Solution Outlet Check Valve, Chemical Pump Packing Nut Adjustment, Chemical Metering & Selector Valves 36 Pressure Regulator BLUELINE THERMALWAVE ®...
  • Page 33 Adding/Draining Engine Coolant Temperature Solenoid, Temperature Capillary Tube 8. TROUBLESHOOTING Water Pump Chemical System Blower / Vacuum Pump Engine Will Not Start Engine Does Not Crank Engine Runs for 5 Seconds Z.E.E.M.S. Z.E.E.M.S. Trouble Codes Heating System BLUELINE THERMALWAVE ®...

  • Page 34: Maintenance Chart

    ****Inspect after first week of operation, and remove any debris present. Inspect again after 2 to 4 weeks. *****Check pulley and hub set screws after first 50 hours of operation, and again at 100 hours of operation. ******Or every 6 Months. Whichever comes first. *******Or Yearly. Whichever comes first. BLUELINE THERMALWAVE ®...

  • Page 35: Maintenance

    SECTION 4 ENGINE 6. MAINTENANCE The BLUELINE THERMALWAVE 5M unit ® This section of the operator’s manual contains the features a Zenith Fuel Systems electronic fuel service and maintenance information for the injection system. DO NOT attempt to service or THERMALWAVE unit.
  • Page 36 NLGI Grade 2 NOTE: AEON PD (Part # 13-004) is the only oil EP (Part # 13-002). that BLUELINE puts in the vacuum pump at the factory. Adding petroleum oil to synthetic oil is WATER PUMP NOT recommended.
  • Page 37 Re-torque these screws with a torque wrench. The strainer basket located in the pre-filter box Follow the torque values on the following table. should be emptied and cleaned on a daily basis. Check pulley set screws and hub screws every 500 hours thereafter. BLUELINE THERMALWAVE ®...
  • Page 38 Recharge the accumulator and replace the bladder, if necessary. This should The bypass manifold strainer and orifice should be be performed only by a BLUELINE Authorized checked and cleaned of any debris weekly. Service Center. Y-STRAINER (OUTLET)

  • Page 39: General Service Adjustments

    Rinse thoroughly ENGINE with fresh water. DO NOT allow baking soda to enter the battery cells, as this will destroy the The BLUELINE THERMALWAVE 5M unit ® electrolyte, resulting in battery failure. features a Zenith Fuel Systems electronic fuel injection system.
  • Page 40 Ensure that the nuts are tightened on the rod. 41-003 ORING, .676ID .816OD BYPASS MANIFOLD ORIFICE, BYPASS 66-019 MNFLD. RED CAP, CHECK VLV. The Bypass strainer and orifice should be cleaned 66-017 BYPASS MNFOLD. weekly, using the following guidelines: BLUELINE THERMALWAVE ®...
  • Page 41 1/16 OD valves. SPRING, CHECK 15-004 VALVE ASSY. POPPET, CHECK 27-010 VALVE ASSY INSERT, SEAT-CHK 27-004 VLV ASSY TM SEAT, CHECK 27-011 VALVE ASSY. 41-008 ORING, ½ ID 5/8 OD BLUELINE THERMALWAVE ®...
  • Page 42 1. To drain the coolant, remove the upper radiator 2. To adjust the pressure regulator, turn the cap and turn the lower radiator draincock counter- adjusting knob (while observing the pressure gauge clockwise. Open the draincock on the heli-coil assembly, until drained. BLUELINE THERMALWAVE ®...
  • Page 43 8. Tighten the jam nut lightly, approximately 1-1/2 turns. 9. Inspect the assembly for leaks and tighten just enough to eliminate any leaks. DO NOT over- tighten. BLUELINE THERMALWAVE ®...

  • Page 44: Troubleshooting

    If there are malfunctions occurring on this unit which you do not understand, refer back to the OPERATION section of this manual and review SYSTEMS. DO NOT attempt to service this unit while it is running. High-speed parts as well as high BLUELINE THERMALWAVE ®...
  • Page 45 Yes No Remove the Lid for the Water Box. Are Have machine serviced by an the Filters clean and not crushed? authorized Blueline Service Center! Disconnect the wire at the Pump Clean or replace Filters! Yes No Clutch. With an electrical meter, do you have at least 12.6 Volts or...
  • Page 46 Diaphragm in the chemical pump is ruptured. Replace or rebuild chemical pump. Chemical system is OK. Replace chemical selector valve. Replace chemical metering valve. See water pump or start over. BLUELINE THERMALWAVE ®...
  • Page 47 Does the Gauge read 15” HG? Yes No Yes No There is a Adjust, repair, Clean or replace Vacuum System blockage or replace Filters! is normal! between the Vacuum Relief Pre-Filter Box Valve! and the Waste Tank BLUELINE THERMALWAVE ®...
  • Page 48 Timing Light, check the Ignition Timing. Is the Timing 10 before Top Dead Center? When the Engine is cold, pull the Air Filter Off. Is Correct Timing Order! Yes No the Air Filter Clean? Yes No See Z.E.E.M.S.! Replace Air Filter! BLUELINE THERMALWAVE ®...
  • Page 49 SECTION 4 BLUELINE THERMALWAVE ®...
  • Page 50 Install the Oil Pressure Switch. Take Engine to an Leave the wires disconnected. Yes No Authorized Nissan Engine Does the Engine run more than 5 Repair Center seconds? Yes No Replace Oil Pressure Switch! See Z.E.E.M.S.! BLUELINE THERMALWAVE ®...
  • Page 51 Ignition Coil (+) Lead, Alt Sense 22 Not Used Wire, & # 1 on Gray 12 Pin Connector Ignition Coil (+) Lead, Alt Sense Back of Speed 23 Not Used Wire, & # 1 on Gray 12 Pin Connector Connector BLUELINE THERMALWAVE ®...
  • Page 52 TROUBLE CODE IS STORED IN MEMORY IN MEMORY RUNNING INDICATING DETECTED CODE WAS STORED ON CONTINUOUS OXYGEN SENSOR - CODE RETAINED WHILE ENGINE IS RICH CONDITION TROUBLE CODE IS STORED IN MEMORY IN MEMORY RUNNING INDICATING DETECTED CODE WAS STORED BLUELINE THERMALWAVE ®...
  • Page 53 Water Box. When the Engine is Running. Is the Antifreeze Temperature Between 180°F and 195°F? Replace the Both Thermostats inside the Engine Thermostat Manifold. If you Still have a problem ←Yes No→ Start from the Beginning. BLUELINE THERMALWAVE ®...

  • Page 54: Illustrated Parts Listings

    SECTION 5: SERVICE & MAINTENANCE 9. ILLUSTRATED PARTS LISTINGS Sheet Metal Engine Water Transfer System Vacuum-Exhaust System Chemical Pumping System Decals Electrical Diagram Optional Equipment 10. ACCESSORIES Accessories BLUELINE THERMALWAVE ®...
  • Page 55 LKWSR, 3/8 ZINC 11-006 NUT, 3/8-16 ZINC 12-015 LKWSR, 1/4 ZINC 10-026 SCREW, MACH 1/4-20 X 1 HXHD 11-004 NUT, 1/4-20 ZINC 61-036 ASSY, GREASE TRAP THERM 14-005 CLAMP, WIRE 1/2 IN X 1/4 58-033 BRKT, COWL SILENCER SUPPORT BLUELINE THERMALWAVE ®...
  • Page 56 11-002 NUT, WELL G 10-32 .375 61-134 ASSY, BRACKET WATER INLET 10-009 SCREW, CARRIAGE 1/4-20 X 3-1/2 12-015 LKWSR, 1/4 ZINC 11-004 NUT, 1/4-20 ZINC 41-031 GROMMET, 1-1/2ID X 2-1/8OD 41-020 GROMMET, 1-7/8 OD X 1-1/4 ID BLUELINE THERMALWAVE ®...
  • Page 57 CONN, 1/4 F P X 1/4 T BRASS 21-007 FTTG,BRB 1/8 PX 5/16 H BR 21-054 ELL, 1-8 P X 1-4 T BRASS 21-001 CONN, 1/8 P X 1/4 T BR 21-038 ELL, STREET 1/8 IN. BRASS 10-033 SCREW, MACH 10-32 X 3/8 PHILLIP BLUELINE THERMALWAVE ®...
  • Page 58 58-012 HOOD, LEFT THERMAL WAVE 11-007 NUT, THUMB 1/4-20 FKWR HEAD KNOB 11-009 NUT 1/4-20 NYLON 10-021 SCREW, MACH 1/4-20 x 3/4 SOCHD SS 12-002 FLATWASHER, 1/4 SS ANC 12-003 LOCKWASHER, 1/4 SS 11-001 NUT, 1/4-20 SS BLUELINE THERMALWAVE ®...
  • Page 59 ENGINE INSTALLATION Oil Pan Gasket: 42-902134 Item No. Part Number Description Vacuum Advance Module: 45-007 ENGINE, NISSAN A-15 BLUELINE SPC 36-087 36-145 MODULE, EFI ZEEMSW/CLOSED LOOP When bad causes the 37-016 BELT, ALT. NISSAN#11720-77702 engine to overconsume air 37-010...
  • Page 60 LKWSR, 5/16 ZINC 10-034 SCREW, MACH 5/16-18 X 3/4 HXHD 11-005 NUT, 5/16-18 ZINC 10-019 SCREW, MACH 1/4-20 X 3/4 FLTHD 12-012 WASHER, FLAT 1/4 SAE 36-140 BOTTLE, O FLOW 2 LITER 58-091 PNL, FAN SHROUD A-15 BLUELINE THERMALWAVE ®...
  • Page 61 FTTG, BRB 1/4P X 5/16 H BR 21-060 ELL, STREET 1/4 45DEG BRASS 21-123 FTTG,BRB 1/4 PX 3/8 H BR 61-018 BRKT, FIN FUEL RETURN THERMAL 21-007 FTTG,BRB 1/8 PX 5/16 H BR 21-038 ELL, STREET 1/8 IN. BRASS BLUELINE THERMALWAVE ®...
  • Page 62 42" HOSE, FUEL 3/8 IN 30R7 36-140 BOTTLE, O FLOW 2 LITER 16-029 22" HOSE, FUEL 3/8 IN 30R7 36-115 HOSE, UPPER RADIATOR THERMAL 63-000 RADIATOR, RS-4849 NISSAN A-15 14-007 CLAMP, HOSE #4 40-002 CAP, RADIATOR A-15 BLUELINE THERMALWAVE ®...
  • Page 63 CAP, RAIN AIR CLN. DONALDSON 36-128 ELEMENT, AIR DONALDSON THERMAL 36-083 BAND, MTG. AIR CLN. DONALDSON 11-005 NUT, 5/16-18 ZINC 12-016 LKWSR, 5/16 ZINC 12-012 WASHER, FLAT 1/4 SAE 66-056 STANDOFF, THERMAL AIR CLNR 10-037 SCREW, MACH 5/16-18 X 2 HXHD BLUELINE THERMALWAVE ®...
  • Page 64 HOSE, 3/16 X 11-3/4 1/4 FT X 1/4 FT 17-058 HOSE, WATER 3/4 X 40 IN. 26-005 GAUGE, WTR. PRESS1500PSIDUAL 69-010 69-010 ASSY, SOLUTION OUTLET THERMAL 16-033 16" HOSE, 3/8 IN 300 PSI INSTA GRIP 16-033 16" HOSE, 3/8 IN 300 PSI INSTA GRIP BLUELINE THERMALWAVE ®...
  • Page 65 HOSE, 3/16 X 55 1/4FT X 1/4FT 14-000 CLAMP, HOSE #12 17-057 HOSE, WATER 3/4 X 30 IN 17-058 HOSE, WATER 3/4 X 40 IN 17-059 HOSE, WATER 3/4 X 54 IN 18-031 HOSE, 3/16 X 24-3/4 1/4 FT X 1/4 FT BLUELINE THERMALWAVE ®...
  • Page 66 HOSE, 1/2 X 18 1/2 FT X 1/2 FT W/CVR 18-047 HOSE, 3/16 X 5 1/4 FT X 1/4 FT 16-033 16" HOSE, 3/8 IN 300 PSI INSTA GRIP 16-033 16" HOSE, 3/8 IN 300 PSI INSTA GRIP 21-096 PLUG, 1/4 IN T BRASS BLUELINE THERMALWAVE ®...
  • Page 67 3/4 NPT TO 1-1/8 HOSE 14-006 CLAMP, HOSE #20 17-718 HOSE, LOWER ENGINE TO HELICOIL 36-115 HOSE, UPPER RADIATOR THERMAL 10-039 SCREW, MACH 7/16-14 X 1-1/2 HXHD 12-021 WASHER, FLAT 7/16 ZINC 12-020 LKWSR, 7/16 ZINC 11-012 NUT, 7/16-14 ZINC BLUELINE THERMALWAVE ®...
  • Page 68 TEE, STREET 1/2M X 1/2M X 1/2 F 21-101 FTTG, BARB 1/2 P X 3/8 B BRASS 16-033 16" HOSE, 3/8 IN 300 PSI INSTA GRIP 14-011 CLAMP, HOSE FUEL # 6 21-146 PLUG, 3/8 NPT BRASS BLUELINE THERMALWAVE ®...
  • Page 69 5-15 69-070 ASSY, CAT ACCUMULATOR Item No. Part Number Description 46-020 ACCUMULATOR, CAT 6026 66-045 COUPLING, DBL END 1-1/8 IN BRASS 21-015 ELL, 1/2 PX 1/2T BR 18-034 HOSE, 1/2 x 11-1/2 FT x 1/2 FT W/CVR BLUELINE THERMALWAVE ®...
  • Page 70 NUT, 3/8-16 ZINC 12-013 WASHER, FLAT 3/8 SAE 10-029 SCREW, MACH 3/8-16 x 1 HXHD 18-037 HOSE, 1/4 x 44, 1/2 FT x 1/2 FT W/CVR 18-036 HOSE, 1/2 x 27, 1/2 FT x 1/2 FT W/CVR BLUELINE THERMALWAVE ®...
  • Page 71 HOSE, 1/2 X 27 1/2 FT X 1/2 FT W/CVR 34-007 CONTROL, TEMP 275 DEGREE 16-026 21” HOSE, WINSHIELD WIPER 50 FT BULK 10-028 SCREW, MACH 1/4-20 X 2-3/4 HXHD 12-012 WASHER, FLAT 1/4 SAE 12-015 LKWSR, 1/4 ZINC 11-004 NUT, 1/4-20 ZINC BLUELINE THERMALWAVE ®...
  • Page 72 DSC, 1/4 X 1/4FP BR 23-023 VLV, CHECK, CHECK VLV MANIFOLD 20-018 SCREEN, CHECK VALVE MANIFOLD 41-007 ORING, 7/8 ID 1-1/16 OD 18-030 HOSE, 3/16 X 14-3/4 1/4FT X 1/4FT 18-034 HOSE, 1/2 X 11 1/2FT X 1/2FT W/CVR BLUELINE THERMALWAVE ®...
  • Page 73 CAP, CHECK VLV. BYPASS MNFOLD. 21-054 ELL, 1-8 P X 1-4 T BRASS 18-030 HOSE, 3/16 X 14-3/4 1/4 FT X 1/4 FT 18-031 HOSE, 3/16 X 24-3/4 1/4 FT X 1/4 FT 18-097 HOSE, 3/16 X 55 1/4FT X 1/4FT BLUELINE THERMALWAVE ®...
  • Page 74 MUFFLER, VACUUM 5M 16-017 60" TUBING, IMPOLENE 250FT. 16-017 60" TUBING, IMPOLENE 250FT. 21-028 CONN, 1/8 P X 1/4 POLY 28-000 CUP, OILFILL 1/8P 26-004 GUAGE, VAC 30in.HG DUALSCALE 69-042 ASSY, DVRT VALVE CATALYST TM5 EXHAUST ASSEMBLY BLUELINE THERMALWAVE ®...
  • Page 75 CLAMP, WIRE 5/8 IN X 3/8 10-041 SCREW, MACH 7/16-14 X 1-1/4 HXHD 12-020 LKWSR, 7/16 ZINC 12-021 WASHER, FLAT 7/16 ZINC 64-002 NIP, HALF BLOWER OUTLET 14-026 CLAMP,HOSE #80 17-706 HOSE, INT VACUUM 4-1/2 X 4 IN. BLUELINE THERMALWAVE ®...
  • Page 76 66-067 PULLEY, TENSIONER 4.40 2G 11-024 NUT,5/8-11 NYLOK Z 15-009 BUMPER, TESIONER STOP 58-102 SPACER, .190 X .937OD X .375ID 58-103 SPACER, .190 X 1.25OD X .375ID 11-019 NUT,3/8-16 NYLOK 37-041 BELT, 5VX550 SPACER(S)* SPACER(S)* AS NEEDED BLUELINE THERMALWAVE ®...
  • Page 77 12-016 LKWSR, 5/16 ZINC 11-006 NUT, 3/8-16 ZINC 12-014 LKWSR, 3/8 ZINC 12-013 WASHER, FLAT 3/8 SAE 41-010 DIAPHRAGM, VAC RELIEF VLV 3L, 4M 10-056 BOLT,TAP 3/8-16 X 2 1/2 GR 5 14-001 CLAMP, MUFFLER 1-1/4 IN. BLUELINE THERMALWAVE ®...
  • Page 78 Description 63-001 MUFFLER, VACUUM 5M 14-002 CLAMP, MUFFLER 3 IN 63-010 ASSY, TUBE EXHAUST VAC MUFFLER 5M 63-014 MUFFLER, EXHAUST THERMAL WAVE 14-001 CLAMP, MUFFLER 1-1/4 IN 63-017 TUBE, EXHAUST 45 DEG THERMAL 63-004 TUBE, HE END BLUELINE THERMALWAVE ®...
  • Page 79 18-016 HOSE, 3/16 x 16-1/2 1/4FT x 1/4FT 69-010 ASSY, SOLUTION OUTLET THERMAL 69-014 ASSY, WTR PUMP THERMAL 10-007 SCREW, MACH 1/4-20 x 1/2 SOCHD SS 12-002 WASHER, FLAT 1/4 SS ANC 12-003 LKWSR, 1/4 IN SS BLUELINE THERMALWAVE ®...
  • Page 80 21-007 FTTG, BRB 1/8P x 5/16H BR 14-011 CLAMP, HOSE FUEL #6 21-066 ELL, 1/8P x 1/4T SS 17-303 HOSE, CHEM TO FLWMTR 3/8 x 21 IN 18-031 HOSE, 3/16 x 24-3/4, 1/4 FT x 1/4 FT BLUELINE THERMALWAVE ®...
  • Page 81 SECTION 5 44-000 DECAL SHEET, WARNING & CONTROLS 44-001 DECAL, HOOD BLUELINE 44-002 DECAL, THERMAL WAVE 5-27 BLUELINE THERMALWAVE ®...
  • Page 82 RED N/O 29-005 PUMP-OUT SWITCH 69-000 FUSED BLK/WHT BLK/WHT YELLOW BLACK C 06/07/04 REV F POWER O2 Sensor: 36-289 (4wire) 5-28 MAP Sensor: 36-287 IAT Sensor: 36-216 BLUELINE THERMALWAVE Engine Temp Sensor: 34-015 ® Resistance @ 266 is 80min 88max ohms...
  • Page 83 HOSE, VAC 2 IN. FLEX SUPER TM 19-009 CAP, WASTE TANK INLET 14-010 CLAMP, HOSE #32 17-421 HOSE, INT. VACUUM 2 IN X 6 FT 21-094 FTTG, 1-1/2 P X 2 H DRAIN 23-022 VLV, BALL 1-1/2 FP PVC DUMP BLUELINE THERMALWAVE ®...
  • Page 84 HOSE, VAC 2 IN. FLEX SUPER TM 19-009 CAP, WASTE TANK INLET 14-010 CLAMP, HOSE #32 17-421 HOSE, INT. VACUUM 2 IN X 6 FT 21-094 FTTG, 1-1/2 P X 2 H DRAIN 23-022 VLV, BALL 1-1/2 FP PVC DUMP BLUELINE THERMALWAVE ®...
  • Page 85 CONN, 1/4 P X 1/4 T BRASS 18-021 HOSE, 3/16 X 51 1/4FT X 1/4FT 24-000 TIP, SPRAY 95015X1/8P SST 40-010 Assist Handle 66-097 Manifold 12" 66-184 Right (of 2 piece mnfld) 66-185 Left (of 2 piece mnfld) BLUELINE THERMALWAVE ®...
  • Page 86 DSC, 1/4M X 1/4FP BR 23-035 VLV,SPRAYER HYPRO 3381-0032 21-050 CONN, 1/4 P X 1/4 T BRASS 18-021 HOSE, 3/16 X 51 1/4FT X 1/4FT 24-000 TIP, SPRAY 95015X1/8P SST 40-009 HANDLE, ERGO WAND COATED 27-020 Kit, Valve Rebuild BLUELINE THERMALWAVE ®...
  • Page 87 #072 Hose Clamp (76/127mm) 69-000 WIRING , LEVEL SENSOR SHUTOFF 21-051 ELL, 1/4 P X 1/4 T 45 DEG BRASS 19-009 CAP, WASTE TANK INLET 21-097 PLUG, 1-1/4 IN PVC 16-014 HOSE, INT VAC 3-1/2 IN 50 FT BULK BLUELINE THERMALWAVE ®...
  • Page 88 ELL, 1/4 P X 1/4 T BRASS 69-000 WIRING , LEVEL SENSOR SHUTOFF 20-004 STRAINER, WST TNK 2 IN. 100 MESH 10-031 SCREW, THUMB 5/16-18 X 3/4 16-014 72” HOSE, INT VAC 3-1/2 IN 50 FT BULK BLUELINE THERMALWAVE ®...

  • Page 89: Accessories

    14-006 CLAMP, HOSE #20 16-004 72” HOSE, WTR. 3/4 IN HRZ. 500FT BULK 69-000 WIRING , LEVEL SENSOR SHUTOFF 16-018 24” HOSE, WTR. 1 IN HRZ. 100FT BULK 21-036 FTTG, BRB 1-1/4 P X 1 IN. BARB BLUELINE THERMALWAVE ®...
  • Page 90 FTTG, BULKHEAD 1/4 IN. BRASS 21-006 FTTG, BRB 1/4PX5//16H BR 21-039 ELL, 1/4 IN LG STREET BRASS 14-011 CLAMP, HOSE FUEL #6 21-038 ELL, STREET 1/8 IN. BRASS 21-007 FTTG, BRB 1/8 P X 5/16 H BR BLUELINE THERMALWAVE ®...
  • Page 91 18-027 HOSE, 3/16 X 5 1/8P X 1/8P NO CVR 21-006 FTTG, BRB 1/4P X 5/16 H BR 21-039 ELL, 1/4 IN LG STREET BRASS 21-038 ELL, STREET 1/8 IN. BRASS 21-086 FTTG, BULKHEAD 1/4 IN. BRASS BLUELINE THERMALWAVE ®...
  • Page 92 HOSE, 3/16 X 25 1/8P X 1/8P NO CVR 14-011 CLAMP, HOSE FUEL #6 21-038 ELL, STREET 1/8 IN. BRASS 21-007 FTTG,BRB 1/8 PX 5/16 H BR 21-039 ELL, 1/4 IN LG STREET BRASS 21-006 FTTG, BRB 1/4PX5//16H BR 21-086 FTTG, BULKHEAD 1/4 IN. BRASS BLUELINE THERMALWAVE ®...
  • Page 93 FTTG,BRB 1/8 PX 5/16 H BR 18-028 HOSE, 3/16 X 25 1/8P X 1/8P NO CVR 21-086 FTTG, BULKHEAD 1/4 IN. BRASS 21-006 1/4 M NPT x 5/16 Hose Barb 21-039 ELL, 1/4 IN LG STREET BRASS BLUELINE THERMALWAVE ®...
  • Page 94 SECTION 5 69-032 KIT, 2004 TF ADAPTOR CHEVY 69-032 KIT, 2004 TF ADAPTOR CHEVY BLUELINE THERMALWAVE ®...
  • Page 95 SECTION 5 69-041 ADAPTOR, 2003 FORD FUEL 69-047 ADAPTOR, 2003 FUEL INJ. FORD BLUELINE THERMALWAVE ®...
  • Page 96 SECTION 5 5-39 68-002 KIT, DEMAND PUMP W/PLUMBING SS Mounting Brackets 58-119 58-120 5-40 68-013 ASSY, VAN STORAGE UNIT SS BLUELINE THERMALWAVE ®...
  • Page 97 SECTION 5 5-41 68-014 ASSY, SINGLE 5 GAL JUG HOLDER 5-42 68-015 ASSY, FURN BLOCK HOLDER SS BLUELINE THERMALWAVE ®...
  • Page 98 SECTION 5 5-43 68-016 RACK, DOUBLE CHEMICAL Float Valve : 23-025 48" 34" 20" 5-44 68-017 ASSY, FIN 120 GAL WTR TNK BLUELINE THERMALWAVE ®...
  • Page 99 SECTION 5 5-45 68-018 ASSY, 10 GAL CHEM RACK S.S. 5-46 68-019 SPRAY BOTTLE HOLDER SS BLUELINE THERMALWAVE ®...
  • Page 100 SECTION 5 5-47 68-022 ASSY, DBL PMP UP SPRAY RK, SS 5-48 68-024 ASSY, SNG PMP UP SPRAY RK, SS BLUELINE THERMALWAVE ®...
  • Page 101 SECTION 5 Base Only: 58-022 5-49 68-023 ASSY, REEL HP SOLUTION 5-50 68-025 ASSY, HOSE REEL HIGH PROFILE BLUELINE THERMALWAVE ®...
  • Page 102 SECTION 5 42" 57" 32" 68-032 ASSY, H-REEL MOTORIZED W-H2O TNK 46-1/2" 20-1/4" 33" 68-033 ASSY, HOSE REEL H. PROFILE W-MTR BLUELINE THERMALWAVE ®...
  • Page 103 SECTION 5 68-037 ASSY, HOSE REEL VAC ONLY 68-043 ASSY, HOSE REEL LAY DOWN KIT BLUELINE THERMALWAVE ®...
  • Page 104 SECTION 5 Strap Only: 58-095 Base Only: 61-114 68-045 ASSY, WATER SOFTENER BLUELINE THERMALWAVE ®...

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