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２．Specification ・・・・・・・・・・・・・・ ３，４
３．System configuration chart・・・・・・・・ ５
４．Shape(rough drawing)・・・・・・・・・・・ ５
６．How to connect・・・・・・・・・・・・・・ ７，８
７．Part names and functions・・・・・・・・・ ９
８．Start up・・・・・・・・・・・・・・・・・ 10，11
９．Setup example of Parameter・・・・・・・・ 12
10．Maintenance ・・・・・・・・・・・・・・・ 13
※ You, an excellent operator, please read the manual for Model thoroughly and
operate Model effectively for your factory and for yourself and thank you!!
1-8-18 Norimatsu-Higashi,Yahatanishi-ku,Kitakyushu 807-0837 Japan
Phone No.(8193)691-3731 Fax No.(8193)691-3735
http://www.matsushima-m-tech.com
E-mail sales@matsushima-m-tech.com
INSTRUCTION MANUAL
FOR
Dust Monitor
TYPE
PFM-KCU01 (Transducer)
PFM-M01PEX (Sensor)
Z961／Z964 (Zener barrier)
Contents
Safety Precautions・・・・・・・・・・・・・・ １
１．Outline ・・・・・・・・・・・・・・・・・ ２
５．Mounting method ・・・・・・・・・・・・・ ６
11．Trouble shooting ・・・・・・・・・・・・ 13
TPFM-008E
Rev1:Feb.3,2016
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Summary of Contents for Matsushima PFM-KCU01
- Page 1 TPFM-008E Rev1:Feb.3,2016 INSTRUCTION MANUAL Dust Monitor TYPE PFM-KCU01 (Transducer) PFM-M01PEX (Sensor) Z961／Z964 (Zener barrier) Contents Safety Precautions・・・・・・・・・・・・・・ １ １．Outline ・・・・・・・・・・・・・・・・・ ２ ２．Specification ・・・・・・・・・・・・・・ ３，４ ３．System configuration chart・・・・・・・・ ５ ...
- Page 2 Cause for any peripheral equipment or device. d. Accident beyond control and force majeure (fire, earthquake, flood, riots, etc.). Lack of instructions to MATSUSHIMA for information or safety requirements that can be predicted only by customers’ side. This warranty conditions do not limit customers’ legal right.
- Page 3 １．Outline Electric charge will generate when a number of corpuscle contained in gas pass through and/or get in touch with probe of dust monitor equipped with duct, plumbing pipe, etc. The dust monitor amplifies this "Displacement of the charge" with the sensor, and sends the amplified slight signal to the output unit. This electric signal "Displacement of the charge" is both filtered and amplified and then output instrumentation signal of 4〜20mA in proportion to dust amount and contact signal as well. Important：View for density of dust monitor per Friction Electrification Mechanism Output value of Friction Electric Charge Mechanic dust monitor will be variable due to various environmental factors such as 「kind of particle」 「particle diameter」 「specific gravity 「current speed」through measure principle. Under a regular environment, however, linear characteristic will not of course vary under that environment. As to considering density regarding to Dust Monitor of Friction Electric Charge Mechanism, it requires you to consider influence due to variation of particle characteristics as afore mentioned and it does not always meet density specified. Density indicated on specification is for design development of machinery and is publicized for you customers to use as a guideline in deciding the range. When you customers decide the range, you please find the range and set it in which alarm level is easy to set strictly from 0−100％ signal and becomes pulse signal. ...
- Page 4 ２．Specification Sensor PFM-M01PEX Output unit PFM-KCU01 １．Type Zener barrier Z961 Zener barrier Z964 ２．Structural Sensor＋Zener barrier＋Output unit(Separate) ３．Necessary conditions for measuring Temperature ≦60℃ 1)Gas emissions Pressure ≦200kPa terms Humidity ≦40vol％ Flow rate ≧4m／s Size ≧0.3μm 2)Dust terms Concentration 0.1〜1000mg／m ３ ４．Equipment specification Sensor 1)Approval Ex ib ⅡB T4 （TIIS） 2)Protection Dust-proof and Splash-proof construction 3)Rating Uo＝17.4V，Io＝190.3mA，Po＝430mW -20℃〜+60℃ 4)Temperature（※１） ※Non condensing ...
- Page 5 ４．Equipment specification Output unit 1)Power supply(Please specify it) AC110V／220V -15％／+10％ 50／60Hz 2)Power consumption 7VA DC4〜20mA ×1（max.23.3mA） Analog signal Load：Max.500Ω (Isolated) 3)Output signal Relay output 1-Alarm：1C（AC250V,2A／DC30V,2A） signal 2-Upper limit：2C（AC250V,2A／DC30V,2A） Power Green（ON＝点灯） 1-Alarm : Red（ON＝点灯） 4)Display Alarm 2-Upper limit : Yellow（ON＝点灯） Concentration Digital 4 segment display（0.0〜118.5％） ９ changes ３ Range１：0.1〜1000mg／m ３ Range２：0.1〜 500mg／m ３ Range３：0.1〜 200mg／m ３ 5)Measuring range Range４：0.1〜 100mg／m ３ （※５） Range５：0.1〜 50mg／m Range６：0.1〜 20mg／m ３...
- Page 6 ３．System configuration chart This Sensor cannot be installed on the place of Zone0.） Hazardous area that can be installed（※ Zone1／Zone2 Hazardous area Safety area Sensor Zener barrier PFM-M01PEX Z961 Output unit 5P 1 8 Power 2 or 3 6 or 7 AC110V 5N 4 5 AC220V Please connect earth terminal separately. A-class grounding (with the ground resistance of 10Ω or less.) OUT 8 1 6 or 7 2 or 3 GND 5 4 Zener barrier Exclusive line Z964 Shielded cable System configuration chart Fig.2. ...
- Page 7 ５．Mounting method To mount Dust Monitor, 1 -socket is provided with. Weld the socket onto the pipe. Install the dust monitor so it is horizontal or vertical. Welding should execute all around the pipe to shut off gas. 5-1．Precaution for mounting Dust Monitor may mal-function in an environment as listed hereunder. Mounting Monitor in such environment should be refrained from, please. (1) Plumbing pipe to be extremely squeezed or close to a place bending. (2) Mounting position within diameter of duct or 1.5 of vertical dimension. (3) Near a fan (4) Fitting plumbing pipe・short pipe・duct are nonconductive. (5) Measure environment and conditions are out of specification. (6) In case raising bulk up with short pipe in a place where dusts accumulate between short pipe and probe. (7) Place where tip of probe is within 20mm from plumbing pipe. Important : Wiring of power and signal should be independent, please. Cap is for transport protection and is not a raincoat. Attention :・Exclusive cable is transmitting very weak signal. ...
- Page 8 ６．How to connect ② Attaching Screw Cover There are Attaching Screw Covers at upper and lower portions of a surface of a Transducer. Please remove the covers with a negative driver or the like. Please keep the covers which you removed. Please attach the cover which you kept after wiring. ② Attaching Screw Cover Upper：Main block part ① Lower：Terminal block part Fig.7. Removing cover Mtg.Hole Mtg.Hole A terminal block part is joined to a main block part with four points of screws and connectors. You can see a screw joining to the terminal block part under holes for Transducer attaching when you remove the attaching screw covers. Please loosen these joining screws of the Joining terminal block part with a Phillips driver. Screws You can see the terminal block of the Transducer when you remove the main block part from the terminal block part after having loosened these Joining Screws. Mtg.Hole Mtg.Hole Fig.8. Joining screws of terminal and main block part When you wire the terminal block of the converter, you Power terminal must not make any false wiring. Board(Terminal) After wiring, please attach the main block part with the procedure the reverse of how to remove the main DC4-20m terminal ...
- Page 9 Safety area Hazardous area Sensor Zener barrier Output unit PFM-M01PEX Z961／Z964 PFM-KCU Power supply Housing of Sensor AC110V／220V Brown Brown Brown Brown (-15〜+10％) Yellow Yellow Yellow Yellow Alarm contact (SPDT) Ac250V,2A DC30V,2A White White White White Upper limit 1 Green (SPDT) Black Green Ac250V,2A DC30V,2A Green Green Black Black Upper limit 2 (SPDT) Ac250V,2A DC30V,2A Fig.4. Connection ...
- Page 10 ＳＥＬＥＣＴ Use when switching set items. ： Ｆ−ＲＥＳＥＴ U se when setting measure again. Matsushima Measure Tech Co., Ltd. MADE IN JAPAN Fig.12. Front panel of Output unit (1) RANGE： measure range（１、２、３、４、５、６、７、８、９）set (2) L1 ON : setＯＮ point of limit 1 （set range：0〜100％） (3) L1 OFF: setＯＦＦ point of limit 1（set range：0〜100％） ...
- Page 11 ８．Start up 8-1．Warm up operation Dust Monitor requires warm up operation for about 1 hour after switch on. 8-2．Measure range set After finishing warm up operation, you please set most appropriate measure range. You please set the range at 1 - 4 if the condition in which normal flow speed is regular, filter is correct and measure environment is appropriate. In case requiring observation of smaller change, you please set the range at 5〜9 so that you can observe smaller change. (In case density is high however, you may get over range.） 4mA(0%) 20mA(100%) 4mA(0%) 20mA(100%) 3 Measure range １ ： 0.1 〜 1000mg/m Measure range６ ...
- Page 12 8-4．Limit set Limit set can be done 2 different upper limits (alarm) in the range of 4〜20mA（signal level 0〜100％） In case signal change gets severe however, chattering might rise often. In such case you may be recommended to use integral function or delay function at/from higher position (Customers expertise) respectively. 【Limit 1，2 and action chart of trouble alarm】 Limit output（upper limit alarm） 20mA Limit set value（ON） Limit set value（OFF） 4mA Time COM-NO open COM-NO close COM-NO open LED Off LED On LED Off Power OFF to open COM-NO Fig.14. Operation chart（upper limit alarm） Trouble alarm Device normal Trouble Device normal ...
- Page 13 ９．Set example of parameter 9-1．Flow of parameter set Parameter should set according to the flow as shown hereunder. Measure window Parameter mode Parameter select Value set SEL button MOD button → Move beam by Push down Press down button Respective (to parameter ↑ Each button parameter select mode） push down change value SEL button push down Push down MOD button （after set parameter move (after parameter set, to measure to other parameter item） window）...
- Page 14 ・Remove probe and confirm if terminal has Attention： dew condensation. (1)In case removing detection probe from If yes, switch off and wipe them off with machinery, do it after loosening dry rag, please. Ｍ５ bolt and nut. Please. ・Measure pipe inside diameter and terminal To fit it back after cleaning, screw length and confirm if they do not contact them back securely, please. If yes, change terminal length, please. (2)If insulation extension is required, （Remark） please consult with Sales Dept of Matsushima.（on your account though） (3)Your attention is cordially invited not to cut probe length too short as you may be unable to detect electric charge. Output ・Power is not supplied. ・Confirm terminal wiring. direction ・ Wiring of exclusive cable between sensor ・Confirm wiring of exclusive cable. does not controllers is either off or wrong. ・Remove probe and confirm if any sticking on change. ・Terminal has material stick on. ...
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