Speedaire SpeedClamp 4ZK24 Operating Instructions & Parts Manual

5S6053:5S4355 7/24/08 10:56 AM
Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and
others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for
future reference.
Speedaire
Refer to Form 5S6040 for General Safety Information and Warranty
Description
SpeedClamps provide modular installation capability for Compact Series and Standard Series
Speedaire filters, regulators, lubricators, and lock out valves (FRL's). Flanges on the FRL ports
slide into V grooves in the SpeedClamp. Two face-sealing o-rings in the SpeedClamp provide
a positive seal when the clamp is closed and a captive screw is tightened.
General Safety Information
Because SpeedClamps and other components
(compressor, filters, regulators, lubricators,
spray gun, hoses, etc.) make up a high air
pressure pumping system, the following
safety precautions should be observed at all
times.
1. Read the instruction manuals for each
component carefully before attempting to
assemble, disassemble, or operate your
particular system.
2. Do not exceed the pressure rating of any
component in the system.
3. Protect material lines and air lines from
damage or puncture.
4. Never point a spray gun at oneself or any
other person. Accidental discharge may
result in serious injury.
5. Check hoses for weak or worn condition
before each use, making certain that all
connections are secure.
6. Release all pressures within the system
before attempting to service any
component.
Materials
Body: Zinc
Elastomers: Nitrile
O-ring service kit (contains 2)
Compact SpeedClamp: 4384-570
Standard SpeedClamp: 4384-770
Tools Required
Compact SpeedClamp: 3mm hex or T15 Torx
wrench for screw (Ref Nos. 3, 5).
Standard SpeedClamp: 5/32" (4mm) hex or
T25 Torx wrench for screw (Ref Nos. 8, 9, 10).
Compact Series SpeedClamp/Wall
Bracket (See Figure 1)
The Compact Series SpeedClamp does not
use o-ring grooves to retain the face-sealing
o-rings. O-rings are retained by grooves in
the Compact Series FRL unit.
If optional wall bracket (Ref. No. 1) is not
assembled to SpeedClamp (Ref. No. 2):
1. Remove screw (Ref. No. 3) from
SpeedClamp.
2. Attach wall bracket to SpeedClamp using
screw (Ref. No. 3). Tighten screw (Ref. No.
3) as shown in the Torque Table.
Specifications
Maximum
Inlet
Model Pressure
4ZK24 250 psi
4ZK25 250
4ZK35 250
4ZK36 250
Form 5S6053
Page 1
SpeedClamp
®
Standard Series SpeedClamp/Wall
Bracket (See Figure 2)
The Standard Series SpeedClamp has o-ring
grooves that retain the face-sealing o-rings.
If optional wall bracket (Ref. No. 6) is not
assembled to SpeedClamp (Ref. No. 7):
1. Remove and discard screw (Ref. No. 10).
2. Attach wall bracket to SpeedClamp using
screw (Ref. No. 11). Tighten screw (Ref.
No. 11) as shown in the Torque Table.
Attach FRL Units to SpeedClamp
1. Loosen captive screw (Ref. No. 12), then
open clamp.
2. Compact SpeedClamp - Make sure o-rings
are securely in place in the o-ring grooves
in the FRL units.
Standard SpeedClamp - Make sure o-rings
are securely in place in the o-ring grooves
in the SpeedClamp.
3. Engage the port flanges on the FRL unit
with the V-grooves in the SpeedClamp,
then slide the units into SpeedClamp.
NOTE: SpeedClamp can be installed in any of
four orientations over the port flanges on
the FRL units.
4. Close the clamp and tighten the captive
screw (Ref. Nos. 5, 9) as shown in the
Torque Table. Do not tighten or adjust
clamps when SpeedClamp is under pressure.
Install in Air Line (See Figure 3)
1. Connect system pipe to proper ports using
pipe thread sealant on male threads only.
Do not allow sealant to enter interior of
FRL unit.
2. Hold FRL unit with a pipe wrench on the
body, the port flange (Ref. No. 13), or the
pipe adapter (Ref. No. 14), then tighten
pipe (Ref. No. 15) into ports.
when turning pipe (Ref. No. 15) into ports
may result in damage to the SpeedClamp
and the SpeedClamp wall bracket.
Remove FRL Units from SpeedClamp
1. Shut off inlet pressure. Reduce pressure in
inlet and outlet lines to zero.
2. Loosen captive screw (Ref. No. 12), open
clamp, and remove unit.
Maximum
Temperature Description
150°F SpeedClamp
150 SpeedClamp with wall mounting bracket Compact
175 SpeedClamp
175 SpeedClamp with wall mounting bracket Standard
Printed in U.S.A.
06530
0708/216/VCPVP
4ZK24, 4ZK25, 4ZK35, 4ZK36
Torque Table
Ref. No.
3, 5 (Screw)
9 (Screw)
11 (Screw)
12) when the SpeedClamp is pressurized. If
screw is loosened when SpeedClamp is
pressurized, an audible air leak warns of air
pressure. If screw is over-torqued when the
Speedclamp is pressurized, the threads can
be damaged and system pressure may
rapidly open the clamp (Ref. Nos. 4, 8).
Figure 1. Compact Series SpeedClamp/Wall
Failure to hold FRL unit in
Figure 2. Standard Series SpeedClamp/Wall
place with a wrench
13
15
Speedaire
Series
FRL Units
Compact
Standard
™
Inch Pounds (N-m)
15 to 25 (1.7 to 2.8)
30 (3.4)
40 (4.5)
Do not loosen or tighten
captive screw (Ref. No.
1
3
2
4
5
Bracket
6
7
11
5/8" (16 mm)
8
long screw
in kit
10 9
Discard existing
1/2" (13 mm) long screw
Bracket
15
12
Figure 3. FRL Installation
E
N
G
L
I
S
H
E
S
P
A
Ñ
O
L
F
R
A
N
Ç
14
A
I
S
®