National Semiconductor LM3424 Manual

Constant current n-channel controller with thermal foldback for driving leds

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Constant Current N-Channel Controller with Thermal
Foldback for Driving LEDs
General Description
The LM3424 is a versatile high voltage N-channel MosFET
controller for LED drivers . It can be easily configured in buck,
boost, buck-boost and SEPIC topologies. In addition, the
LM3424 includes a thermal foldback feature for temperature
management of the LEDs. This flexibility, along with an input
voltage rating of 75V, makes the LM3424 ideal for illuminating
LEDs in a very diverse, large family of applications.
Adjustable high-side current sense voltage allows for tight
regulation of the LED current with the highest efficiency pos-
sible. The LM3424 uses standard peak current-mode control
providing inherent input voltage feed-forward compensation
for better noise immunity. It is designed to provide accurate
thermal foldback with a programmable foldback breakpoint
and slope. In addition, a 2.45V reference is provided.
The LM3424 includes a high-voltage startup regulator that
operates over a wide input range of 4.5V to 75V. The internal
PWM controller is designed for adjustable switching frequen-
cies of up to 2.0 MHz and external synchronization is possible.
The controller is capable of high speed PWM dimming and
analog dimming. Additional features include slope compen-
sation, softstart, over-voltage and under-voltage lock-out, cy-
cle-by-cycle current limit, and thermal shutdown.
Typical Application Circuit
© 2009 National Semiconductor Corporation
LM3424
Features
Applications
300857k9
300857
V
range from 4.5V to 75V
IN
High-side adjustable current sense
2Ω, 1A Peak MosFET gate driver
Input under-voltage and output over-voltage protection
PWM and analog dimming
Cycle-by-cycle current limit
Programmable slope compensation
Programmable, synchronizable switching frequency
Programmable thermal foldback
Programmable softstart
Precision voltage reference
Low power shutdown and thermal shutdown
LED Drivers - Buck, Boost, Buck-Boost, and SEPIC
Indoor and Outdoor Area SSL
Automotive
General Illumination
Constant-Current Regulators
August 22, 2009
300857b6
www.national.com

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Summary of Contents for National Semiconductor LM3424

  • Page 1 Input under-voltage and output over-voltage protection management of the LEDs. This flexibility, along with an input ■ PWM and analog dimming voltage rating of 75V, makes the LM3424 ideal for illuminating ■ LEDs in a very diverse, large family of applications. Cycle-by-cycle current limit ■...
  • Page 2: Connection Diagram

    Connection Diagram 30085704 20-Lead TSSOP EP Ordering Information Order Number Spec. Package Type NSC Package Supplied As Drawing LM3424MH NOPB TSSOP-20 EP MXA20A 73 Units, Rail LM3424MHX NOPB TSSOP-20 EP MXA20A 2500 Units, Tape and Reel Pin Descriptions Name Description Application Information Input Voltage Bypass with 100 nF capacitor to GND as close to the device as possible.
  • Page 3: Absolute Maximum Ratings

    (Notes 1, 2) -2.5V to 2.5V for 100 ns If Military/Aerospace specified devices are required, Junction Temperature 150°C please contact the National Semiconductor Sales Office/ Storage Temperature Range −65°C to +150°C Distributors for availability and specifications. Maximum Lead Temperature 260°C , EN, nDIM -0.3V to 76.0V...
  • Page 4 Symbol Parameter Conditions Units (Note 7) (Note 8) (Note 7) OSCILLATOR (RT) Switching Frequency = 36 kΩ = 12 kΩ Sync Threshold RT-SYNC PWM COMPARATOR COMP to PWM Offset - No CP-BASE 1050 Slope Compensation SLOPE COMPENSATION (SLOPE) ΔV Slope Compensation Additional COMP to PWM Offset - Amplitude SLOPE sinking 100 µA...
  • Page 5 Symbol Parameter Conditions Units (Note 7) (Note 8) (Note 7) THERMAL SHUTDOWN Thermal Shutdown (Notes 3, 9) Threshold °C Thermal Shutdown (Notes 3, 9) Hysteresis THERMAL RESISTANCE θ Junction to Ambient 20L TSSOP EP (Note 4) °C/W Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur, including inoperability and degradation of device reliability and/or performance.
  • Page 6: Typical Performance Characteristics

    Typical Performance Characteristics =+25°C and V = 14V unless otherwise specified Boost Efficiency vs. Input Voltage Buck-Boost Efficiency vs. Input Voltage = 32V (9 LEDs) (Note 11) = 21V (6 LEDs) (Note 10) 300857b5 300857b6 Boost LED Current vs. Input Voltage Buck-Boost LED Current vs.
  • Page 7 vs. Junction Temperature vs. Junction Temperature 300857b0 300857b1 vs. Junction Temperature vs. Junction Temperature 300857b2 300857b3 vs. Junction Temperature vs. Junction Temperature ON-MIN 300857b4 30085701 www.national.com...
  • Page 8 vs. Junction Temperature vs. R = 10 kΩ; V = 0.5V; V = 1.5V GAIN TSENSE TREF 30085705 30085702 Ideal Thermal Foldback - Varied Slope Ideal Thermal Foldback - Varied Breakpoint = 49.9 kΩ; R = 43.2 kΩ = 49.9 kΩ; R = 10 kΩ...
  • Page 9 LED load. When designing, the maximum attainable LED cur- high-side differential current sense, with low adjustable rent is not internally limited because the LM3424 is a con- threshold voltage, provides an excellent method for regulating troller. Instead it is a function of the system operating point, output current while maintaining high system efficiency.
  • Page 10 PEAK CURRENT MODE CONTROL Current regulators can be designed to accomplish three basic Peak current mode control is used by the LM3424 to regulate functions: buck, boost, and buck-boost. All three topologies the average LED current through an array of HBLEDs. This...
  • Page 11 30085799 FIGURE 2. Timing Circuitry AVERAGE LED CURRENT can then be calculated: To first understand how the LM3424 regulates LED current, the thermal foldback functionality will be ignored. Figure 3 shows the physical implementation of the LED current sense circuitry assuming the thermal foldback circuitry is a simple current source which, for now, will be set to zero (I = 0A).
  • Page 12 Fig- NTC-BK NTC-END 5. The LM3424 allows the user to program both the Using the NTC method, a resistor divider from V can be im- breakpoint and slope of the thermal foldback profile.
  • Page 13: Thermal Shutdown

    The corresponding I for a specific I THERMAL SHUTDOWN The LM3424 includes thermal shutdown. If the die tempera- ture reaches approximately 165°C the device will shut down (GATE pin low), until it reaches approximately 140°C where it turns on again.
  • Page 14 CURRENT SENSE/CURRENT LIMIT SLOPE COMPENSATION The LM3424 achieves peak current mode control using a The LM3424 has programmable slope compensation in order comparator that monitors the main MosFET (Q1) transistor to provide stability over a wide range of operating conditions.
  • Page 15 CONTROL LOOP COMPENSATION And the right half plane zero (ω ) is: The LM3424 control loop is modeled like any current mode controller. Using a first order approximation, the uncompen- sated loop can be modeled as a single pole created by the...
  • Page 16 Figure 10 shows how the compen- The LM3424 includes a high voltage, low dropout bias regu- sation is physically implemented in the system. lator. When power is applied, the regulator is enabled and sources current into an external capacitor (C ) connected The high frequency pole (ω...
  • Page 17 30085758 FIGURE 13. Over-Voltage Protection Circuitry The LM3424 can be configured to detect an output (or input) over-voltage condition via the OVP pin. The pin features a precision 1.24V threshold with 20 µA (typical) of hysteresis 300857a5...
  • Page 18 PWM DIMMING tance helps source current into the load, improving the LED current rise time. The active low nDIM pin can be driven with a PWM signal which controls the main NFET and the dimming FET (dim- A minimum on-time must be maintained in order for PWM FET).
  • Page 19: Design Considerations

    0.1 µF ceramic capacitor placed as close as pos- sible to the pin. In situations where the bulk input capacitance may be far from the LM3424 device, a 10 Ω series resistor can be placed between the bulk input capacitance and the bypass capacitor, creating a 150 kHz filter to eliminate unde- sired high frequency noise.
  • Page 20 In some applications the LED or LED array can be far away A re-circulating diode (D1) is required to carry the inductor (several inches or more) from the LM3424, or on a separate current during t . The most efficient choice for D1 is a PCB connected by a wiring harness.
  • Page 21 Basic Topology Schematics BOOST REGULATOR (V < V 30085722 www.national.com...
  • Page 22 BUCK REGULATOR (V > V 30085751 www.national.com...
  • Page 23 BUCK-BOOST REGULATOR 30085750 www.national.com...
  • Page 24: Design Guide

    3. AVERAGE LED CURRENT Design Guide For all topologies, set the average LED current (I ) knowing Refer to Basic Topology Schematics section. the desired current sense voltage (V ) and solving for SPECIFICATIONS Number of series LEDs: N Single LED forward voltage: V Single LED dynamic resistance: r Nominal input voltage: V If the calculated R...
  • Page 25: Loop Compensation

    The minimum allowable inductor RMS current rating (I 8. SLOPE COMPENSATION L-RMS can be calculated as: For all topologies, the preferred method to set slope compen- sation is to ensure any duty cycle is attainable for the nominal Buck and chosen L by solving for R 9.
  • Page 26: Input Capacitance

    And the uncompensated DC loop gain (T ) is approximated: 10. INPUT CAPACITANCE Set the nominal input voltage ripple (Δv ) by solving for IN-PP Buck the required capacitance (C Buck Boost Boost Buck-boost Buck-boost For all topologies, the primary method of compensation is to place a low frequency dominant pole (ω...
  • Page 27 The current rating should be at least 10% higher than the 13. OUTPUT OVLO maximum average NFET current (I For boost and buck-boost regulators, output OVLO is pro- T-MAX grammed with the turn-off threshold voltage (V ) and TURN-OFF Buck the desired hysteresis (V ).
  • Page 28 15. SOFT-START 16. PWM DIMMING METHOD For all topologies, if soft-start is desired, find the start-up time PWM dimming can be performed several ways: without C Method #1: Connect the dimming MosFET (Q ) with the drain to the nDIM pin and the source to GND. Apply an external PWM signal to the gate of Q .
  • Page 29: Design Example

    Design Example DESIGN #1 - BUCK-BOOST Application 300857i1 Δi SPECIFICATIONS = 12 mA LED-PP Δv N = 6 = 100 mV IN-PP = 3.5V = 6A = 325 mΩ = 10V TURN-ON = 24V = 3V = 10V = 40V IN-MIN TURN-OFF = 70V...
  • Page 30: Operating Point

    1. OPERATING POINT The chosen components from step 3 are: Solve for V and r 4. THERMAL FOLDBACK Solve for D, D', D , and D Find the resistances corresponding to T and T NTC- = 24.3 kΩ and R = 7.15 kΩ) from the manufacturer's NTC-END datasheet.
  • Page 31 6. OUTPUT CAPACITANCE 9. LOOP COMPENSATION ω Solve for C is approximated: ω is approximated: The closest capacitance totals 40 µF therefore Δi LED-PP is approximated: To ensure stability, calculate ω Determine minimum allowable RMS current rating: The chosen components from step 6 are: Solve for C 7.
  • Page 32 10. INPUT CAPACITANCE 13. INPUT UVLO Solve for the minimum C Solve for R The closest standard resistor is 150 kΩ therefore V To minimize power supply interaction a 200% larger capaci- tance of approximately 20 µF is used, therefore the actual Δv is much lower.
  • Page 33 If t is less than t , solve for t SU-SS-BASE DESIGN #1 Bill of Materials Part ID Part Value Manufacturer Part Number LM3424 Boost controller LM3424MH 2.2 µF X7R 10% 16V MURATA GRM21BR71C225KA12L 0.33 µF X7R 10% 25V MURATA GRM21BR71E334KA01L 0.27 µF X7R 10% 25V...
  • Page 34: Applications Information

    The following designs are provided as reference circuits. For a specific design, the steps in the Design Procedure section should be performed. In all designs, an RC filter (0.1 µF, 10Ω) is recommended at VIN placed as close as possible to the LM3424 device.
  • Page 35 DESIGN #2 Bill of Materials Part ID Part Value Manufacturer Part Number LM3424 Boost controller LM3424MH 2.2 µF X7R 10% 16V MURATA GRM21BR71C225KA12L 0.1 µF X7R 10% 25V MURATA GRM21BR71E104KA01L 4.7 µF X7R 10% 100V C5750X7R2A475K 10 µF X7R 10% 50V...
  • Page 36 DESIGN #3 - BUCK-BOOST Application 300857h6 Features • Input: 10V to 30V • Output: 4 LEDs at 2A • PWM Dimming up to 10kHz • Analog Dimming • 600 kHz Switching Frequency www.national.com...
  • Page 37 DESIGN #3 Bill of Materials Part ID Part Value Manufacturer Part Number LM3424 Boost controller LM3424MH 100 pF COG/NPO 5% 50V MURATA GRM2165C1H101JA01D 2.2 µF X7R 10% 16V MURATA GRM21BR71C225KA12L 1 µF X7R 10% 25V MURATA GRM21BR71E105KA01L 0.1 µF X7R 10% 25V...
  • Page 38 DESIGN #4 - BOOST Application 300857h7 Features • Input: 18V to 38V • Output: 12 LEDs at 700mA • 85°C - 125°C Thermal Foldback • Analog Dimming • 700 kHz Switching Frequency www.national.com...
  • Page 39 DESIGN #4 Bill of Materials Part ID Part Value Manufacturer Part Number LM3424 Boost controller LM3424MH 2.2 µF X7R 10% 16V MURATA GRM21BR71C225KA12L 1 µF X7R 10% 25V MURATA GRM21BR71E105KA01L 0.33 µF X7R 10% 25V MURATA GRM21BR71E334KA01L 0.1 µF X7R 10% 25V...
  • Page 40 DESIGN #5 - BUCK-BOOST Application 300857h9 Features • Input: 10V to 70V • Output: 6 LEDs at 500mA • PWM Dimming up to 10 kHz • 5 sec Fade-up • MosFET R Sensing DS-ON • 700 kHz Switching Frequency www.national.com...
  • Page 41 DESIGN #5 Bill of Materials Part ID Part Value Manufacturer Part Number LM3424 Boost controller LM3424MH 100 pF COG/NPO 5% 50V MURATA GRM2165C1H101JA01D 2.2 µF X7R 10% 16V MURATA GRM21BR71C225KA12L 1 µF X7R 10% 25V MURATA GRM21BR71E105KA01L 0.01 µF X7R 10% 25V...
  • Page 42 DESIGN #6 - BUCK Application 300857h8 Features • Input: 15V to 50V • Output: 3 LEDS AT 1.25A • PWM Dimming up to 50 kHz • Analog Dimming • 700 kHz Switching Frequency www.national.com...
  • Page 43 DESIGN #6 Bill of Materials Part ID Part Value Manufacturer Part Number LM3424 Boost controller LM3424MH 2.2 µF X7R 10% 16V MURATA GRM21BR71C225KA12L 0.1 µF X7R 10% 25V MURATA GRM21BR71E104KA01L 0.33 µF X7R 10% 25V MURATA GRM21BR71E334KA01L 4.7 µF X7R 10% 100V...
  • Page 44 DESIGN #7 - BUCK-BOOST Application 300857i0 Features • Input: 15V to 60V • Output: 8 LEDs at 2.5A • 80°C - 110°C Thermal Foldback • 500 kHz Switching Frequency • External Synchronization > 500 kHz www.national.com...
  • Page 45 DESIGN #7 Bill of Materials Part ID Part Value Manufacturer Part Number LM3424 Boost controller LM3424MH 100 pF COG/NPO 5% 50V MURATA GRM2165C1H101JA01D 2.2 µF X7R 10% 16V MURATA GRM21BR71C225KA12L 0.33 µF X7R 10% 25V MURATA GRM21BR71E334KA01L 0.1 µF X7R 10% 25V...
  • Page 46 DESIGN #8 - SEPIC Application 300857i8 Features • Input: 9V to 36V • Output: 5 LEDs at 750mA • 60°C - 120°C Thermal Foldback • PWM Dimming up to 30 kHz • 500 kHz Switching Frequency www.national.com...
  • Page 47 DESIGN #8 Bill of Materials Part ID Part Value Manufacturer Part Number LM3424 Boost controller LM3424MH 2.2 µF X7R 10% 16V MURATA GRM21BR71C225KA12L 0.47 µF X7R 10% 25V MURATA GRM21BR71E474KA01L 4.7 µF X7R 10% 100V C5750X7R2A475K 10 µF X7R 10% 50V C4532X7R1H106K 1.0 µF X7R 10% 100V...
  • Page 48: Physical Dimensions

    Physical Dimensions inches (millimeters) unless otherwise noted TSSOP-20 Pin EP Package (MXA) For Ordering, Refer to Ordering Information Table NS Package Number MXA20A www.national.com...
  • Page 49 Notes www.national.com...
  • Page 50 Notes For more National Semiconductor product information and proven design tools, visit the following Web sites at: Products Design Support Amplifiers www.national.com/amplifiers WEBENCH® Tools www.national.com/webench Audio www.national.com/audio App Notes www.national.com/appnotes Clock and Timing www.national.com/timing Reference Designs www.national.com/refdesigns Data Converters www.national.com/adc Samples www.national.com/samples...

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