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Summary of Contents for DEUTSCHTEC PRIMEDRIVE
- Page 1 Deutschtec GmbH PRIMEDRIVE Am Fuchsbau 13 15345 Petershagen/ I n s t a l l a t i o n m a n u a l Eggersdorf Deutschland Phone: +49 (0)3341 30 22 4 - 0 Fax: +49 (0)3341 30 22 4 - 25 www.deutschtec.de...
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Page 2: Table Of Contents
Contents Safety Instructions Initial Assembly Maintenance Operation Explanation of Symbols Declaration of Incorporation Contents of Delivery Commencing Assembly Technical Data Required Tools Installation steps Check leaves and opening dimentions Install bracket on both side walls - corridor mounting Use laser level to specify second point-corridor mounting Hang on back profile on bracket-corridor mounting Fix back profile-corridor mounting Adjust rail horizontally - on facade... - Page 3 4.29 Adjust moveable leaves‘ height clearance 4.30 Close moveable leaves and adjust lock in correct position 4.31 Install the timing belt 4.32 Adjust belt tension 4.33 Install mechanical key switch 4.34 Install emergency button 4.35 Install wall flush mounting 4.36 Install outside sensor 4.37 Install operator cover...
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Page 4: Safety Instructions
Use appropriate measures to protect the site from contaminants. Check the stability of the structure. Work on electrical systems must be performed by authorized staff. Deutschtec GmbH shall not be liable for accidents caused by improper assembly, maintenance and operation. -
Page 5: Declaration Of Incorporation
1.5 Decleration of Incorporation Sliding Door Operator Type: Serial Number: Year of Manufacture: 17.01.2017 EN.22.04032019... -
Page 6: Contents Of Delivery
2. Contents of Delivery- PrimeDrive Operator Kit Description This kit/set incl. Art.-No. 1000000057 PR Control Unit - Steel Case 2 Pcs. PrimeDrive/FR 1 Pcs. PrimeDrive240 1 Pcs. PrimeDrive239 1000000640 PR240 Assembled Motor100 W-24V PrimeDrive/FR 2 Pcs. 1 Pcs. PrimeDrive240 1000000799 PR239 Assembled Motor 50 W-24V 1 Pcs. - Page 7 1 Pack. 1 Pack. PrimeDrive240 1 Pack. PrimeDrive239 1000000124 Battery pack - GN PrimeDrive/FR 1 Pack. PrimeDrive Standard Profile Set Art.-No. Description This kit/set incl. 1000000934 4m Prime Cover profile , AL 1 Pcs. Stainless steel set Aluminium set 1000000933 4m Prime Rail Profile , AL...
- Page 8 General Rubber Profile, for SS Stainless steel set 1 Pcs. 1000000975 4m PrimeDrive-Back Profile 1 Pcs. optional Accessories Art.-No. Description optional Mechanical Key Switch (Deutschtec logo) 1000000147 MADE IN GERMAN 1000000166 Digital Programme Switch (Deutschtec logo) optional 1000000174 Electromechanical Lock-GN optional 1000000980...
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Page 9: Commencing Assembly
3. Commencing assembly 3.1 Technical Data Passage Width: Power Supply: 230 V AC 800 - 3000 mm Max. Passage Height: Frequency: 50 Hz 3000 mm Opening Speeds: Power Consumption: max. 160 W 100-550 mm/s Closing Speeds: Power Consumption in Idle State: 100-500 mm/s Protection Class: Hold-open Time:... -
Page 10: Installation Steps
4. Installation Steps Note : This installation manual is based on combination of PrimeDrive-series ‘ operator with back profile and THB frame. Check leaves & opening dimensions: EN.22.04032019... -
Page 11: Install Bracket On Both Side Walls - Corridor Mounting
Install bracket on both side walls - corridor mounting: *Installation material based on requirement Use laser level to specify second point - corridor mounting: EN.22.04032019... -
Page 12: Hang On Back Profile On Bracket-Corridor Mounting
Hang on the back profile on bracket - corridor mounting: EN.22.04032019... -
Page 13: Fix Back Profile-Corridor Mounting
Fix the back profile - corridor mounting: Adjust the rail horizontally – on facade: EN.22.04032019... -
Page 14: Fix The Rail - On Facade
Fix the rail – on facade: Insert nuts & screws in rail groove: EN.22.04032019... -
Page 15: Install Rail Profile And Track Profile
PrimeDrive/FR: Install rail profile and track profile: EN.22.04032019... -
Page 16: Install Stoppers
4.10 Install stoppers: 4.11 Install hangers through the rail: EN.22.04032019... -
Page 17: Fix The Counter Rollers And Mind The 0.5Mm Gap
4.12 Fix the counter rollers and mind the 0.5mm gap: EN.22.04032019... -
Page 18: Install Components
4.13 Install components: EN.22.04032019... -
Page 19: Install Lock (Optional)
PrimeDrive/FR: 4.14 Install lock (optional): EN.22.04032019... -
Page 20: Check Components' Layout
4.15 Check components‘ layout: Control Unit Battery Power Supply Lock Idler Motor PrimeDrive/FR: Control Unit Battery Power Supply Control Unit Lock Motor Motor EN.22.04032019... -
Page 21: Hang On The Rail On Back Profile-Corridor Mounting
4.16 Hang on the rail on back profile -corridor mounting: 4.17 Fix the rail - corridor mounting: - every 700 mm use a screw EN.22.04032019... -
Page 22: Install Notch On Side Walls-Corridor Mounting
4.18 Install notch on side walls - corridor mounting: - every 800 mm use a screw 4.19 Install filler for each fixed leaf on floor - corridor mounting: EN.22.04032019... -
Page 23: Install Joiner Plate On Each Fixed Leaf-Corridor Mounting
4.20 Install joiner plate*on each fixed leaf - corridor mounting: * Not included in delivery content. 4.21 Slide side leaves: Side leaves EN.22.04032019... -
Page 24: Fix Side Leaves-Corridor Mounting
4.22 Fix side leaves - corridor mounting: 4.23 Turn the screw until it touches the back profile - corridor mounting: EN.22.04032019... -
Page 25: Drill A Hole For Sensor Through The Rail And Back Profile
4.24 Drill a hole for sensor through the rail and back profile: 4.25 Cleaning: EN.22.04032019... -
Page 26: Install Floor Guides
4.26 Install floor guides: 4.27 Hang on moveable leaves: EN.22.04032019... -
Page 27: Adjust Leaves' Clearance
4.28 Adjust leaves‘ clearance: 4.29 Adjust moveable leaves‘ height clearance (collinear with fixed leaf): EN.22.04032019... -
Page 28: Close Moveable Leaves And Adjust Lock In Correct Position
4.30 Close moveable leaves and adjust lock in correct position: 4.31 Install the timing belt: ( Clear open width (cm) x 2 ) + 50 cm = Timing belt length EN.22.04032019... -
Page 29: Adjust Belt Tension
4.32 Adjust belt tension: 4.33 Install mechanical key switch (optional): EN.22.04032019... -
Page 30: Install Emergency Button
4.34 Install emergency button (optional): 4.35 Install wall flush mounting (optional): EN.22.04032019... -
Page 31: Install Outside Sensor
4.36 Install outside sensor: 4.37 Install operator cover: EN.22.04032019... - Page 32 EN.22.04032019...
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Page 33: Install Inside Sensor
4.38 Install inside sensor: 5. Starting up the operator For a newly-installed system, the following conditions should be met prior to the test drive. A maximum of 5 calibration runs – or calibration runs that cover a total of one minute – can be used. After 5 calibration runs, the door starts up and remains in the open position. -
Page 34: Modifying The Parameters
The voltage supply is now set up. After a few seconds, the door begins the calibration run. This is how the door calculates the distance (the travel path) and the weight of the leaves. The door closes, opens and closes again. From this point on- wards, the door is ready for operation. With digital key switch: Please refer to digital programme switch instruction manual. -
Page 35: Sensors Setup Table
7. Sensors Setup Table Combination of Combination of sensors in sensors in European mode international mode BEA IXIO DT3 BEA IXIO DT3 BEA IXIO DT1 BEA IXIO DT1 BEA ZEN BEA ZEN BEA ZENSAFE BEA ZENSAFE BEA VIO DT1 BEA VIO DT1 Optex OA Flex Optex OA Flex PRG Mode... -
Page 36: Wiring Diagrams
8. Wiring Diagrams 8.1 Wiring Diagram Optex OA-Flex Mechanical key Optex Optex Digital key OA-Flex OA-Flex EN.22.04032019... -
Page 37: Wiring Diagram Bea Zen/Zensafe Sensor
8.2 Wiring Diagram BEA ZEN/ZENSAFE Mechanical key Mechanical Key Optex Optex Digital key Digital Key OA-Flex ZENSAFE OA-Flex EN.22.04032019... -
Page 38: Wiring Diagram Bea Ixio-Dt3 Sensor
8.3 Wiring Diagram BEA IXIO - DT3 Mechanical key Digital key IXIO IXIO EN.22.04032019... -
Page 39: Wiring Diagram Bea Vio Sensor
8.4 Wiring Diagram BEA VIO sensor Mechanical key Digital key EN.22.04032019... -
Page 40: Block Diagram
9. Block Diagram Power 230 V AC supply Power Sensor outside 230 V AC supply Remote control Sensor inside Sensor outside Remote control Sensor inside Motor Encoder Control unit Motor Motor Encoder Encoder Power Supply Backup Control unit Control unit Lock Battery Lock... -
Page 41: Troubleshooting
11. Troubleshooting If a newly installed door fails to start up, or if a function is found to be faulty during automatic operation, use the error criteria to check whether it is possible to rectify the defect. If it is not possible to restore the door to a secure operational status, decommission the door temporarily and notify your service partner. -
Page 42: Led Status Error Codes
12. LED Status Error Codes Error Blue LED Code on Status Case Required action Digital Key Start initial scan. Delivery condition Permanent Fast blink Initial scan is in progress Opening width during Opening width needs more than 1 blink learning drive not ok 400mm per leaf. - Page 43 Error Red LED Code on Status Case Required action Digital Key 250,240 Critical error on control Permanent To be replaced. 251,252 board 253,254 Master/slave or digital key Permanent Check the connections. blink communication error Factory reset (after Fast blink – pressing reset for 15 sec) Check connections of 1 blink...
- Page 44 Deutschtec GmbH Am Fuchsbau 13 15345 Petershagen/ Eggersdorf Deutschland Phone: +49 (0)3341 30 22 4 - 0 Fax: +49 (0)3341 30 22 4 - 25 www.deutschtec.de info@deutschtec.de EN.22.04032019...
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