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DEUTSCHTEC TL240 Installation Manual

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Telescopic
Deutschtec GmbH
Am Fuchsbau 13
15345 Petershagen/
TL240 & TL240ES
Eggersdorf Deutschland
I n s t a l l a t i o n m a n u a l
Phone: +49 (0)3341 30 22 4 - 0
Fax: +49 (0)3341 30 22 4 - 25
www.deutschtec.de
info@deutschtec.de

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Summary of Contents for DEUTSCHTEC TL240

  • Page 1 Telescopic Deutschtec GmbH Am Fuchsbau 13 15345 Petershagen/ TL240 & TL240ES Eggersdorf Deutschland I n s t a l l a t i o n m a n u a l Phone: +49 (0)3341 30 22 4 - 0 Fax: +49 (0)3341 30 22 4 - 25 www.deutschtec.de...

  • Page 2: Table Of Contents

    Contents Introduction Symbols of the manual 1. General Information of the Product 1.1 Product Introduction 1.2 Technical Specications 1.3 Copyright 1.4 Standards 1.5 Warranty Guidelines 1.6 Declaration of Incorporation 1.7 Certication 1.8 Signage 2. Contents of Delivery 3. Assembly and Installation 3.1 Precautionary Measures 3.2 Required Tools 3.3.
  • Page 3 3.5.35 Side Covers 3.6 Starting the Operator 3.6.1 Standard Version 3.6.2 Escape Version 3.7 Modifying the Parameters 3.8 Sensors Setup Table 3.9 Wiring Diagrams 3.9.1 Wiring Diagram Optex OA-Flex Sensor 3.9.2 Wiring Diagram BEA ZEN/ZENSAFE Sensor 3.9.3Wiring Diagram BEA ZEN/ZENSAFE Sensor 3.9.4 Wiring Diagram BEA IXIO-DT3 Sensor 3.9.5 Wiring Diagram BEA VIO Sensor 3.10 Block Diagram...

  • Page 4: Introduction

    Introduction This guide is for service engineers who service Tl240 and TL240ES and SLH240ES operators and gives information on: - System specifications - Assembly, installation and settings - Maintenance - User guidance In this booklet, the installation process is predesignated for the engineers who install service Tl240 and TL240ES operators.

  • Page 5: General Information Of The Product

    1 General Information of the Product 1.1 Product Introduction TL series' telescopic mechanism is designed and made in a way that can easily give a brilliant performance in places with high traffic. Having passed one-million-cycle test, this mechanism is also considered absolutely suitable for escape doors.

  • Page 6: Technical SpeciCations

    1.2 Technical Specification Specification TL240ES Tl240 Power supply 230V/33V,50VA (Peak 120VA) 230V/33V,50VA (Peak 120VA) Power Consumption max. 250 W max. 250 W Gear motor power 100 W 100 W Type of Protection IP 20 IP 20 Ambient temperature -15 to + 50 C...

  • Page 7: Copyright

    This manual was prepared and issued by Deutschtec GmbH. All rights are reserved. The information in this manual is the property of Deutschtec GmbH; located in Germany. Disclosure of this information or any part of it to third parties is not permitted, except with prior and explicit written permission of Deutschtec GmbH.

  • Page 8: Declaration Of Incorporation

    15345Petershagen/Eggersdorf Germany We hereby declare that the incomplete machine: Telescopic Door Operator Type: TL240 and TL240 ES as long as supply is possible within the scope of delivery, and corresponds to the basic requirements of the following directives (refer to the Annex regarding which...

  • Page 9: CertiCation

    1.7 Certification EN.09.09052022...

  • Page 10: Signage

    1.8 Signage Clear signage on automatic doors is a key component of the safety system. Deutschtec has prepared several warning signs (in accordance with ISO 7010:2020) that must be attached to the relevant parts of this product. Signage are defined below:...

  • Page 11: Contents Of Delivery

    2. Contents of Delivery For TL240 and TL240ES series: Description This kit/set incl. Art.-No. TL Hanger Long Left 1 Pcs. 1000000231 TL Hanger Long Right 10000000235 1 Pcs. 1000000214 TL Hanger Short Left 1 Pcs. 1000000229 1 Pcs. TL Hanger Short Right 1 Pcs.
  • Page 12 Art.-No. Description This kit/set incl. TL Rail Joiner Middle 1000000247 1 Pcs. 1000000230 2 Pcs. TL Rail Side Joiner 1PCS TL240 SLH Assembled Motor 100W 1000000038 2 PCS TL240ES 1 PCS TL240 1000000057 SLH/PR Control Unit -Steel Case 2 PCS TL240ES 1 Pcs.
  • Page 13 Art.-No. Description This kit/set incl. SLH Pack Screw 1Pcs 1000000131 SLH -240ES Data Connection Cable 1PCS TL240ES 1000000636 and 26 Pin Connector SLH 240 ES - Power 1PCS Connection Cable and 4 1000000333 TL240ES Pin Connectors 1PCS 1000000124 Battery Pack - GN TL240ES 1000000116 GN Cable Clip...
  • Page 14 Description Kit/set incl. Article NO. 1000000147 Mechanical Key Switch ( Deutschtec logo) Optional 1000000166 Digital Programme Switch (Deutschtec logo) Optional 1000000174 Electromechanical Lock-GN Optional 1000000944 HSML_Complete Lock for SLH Optional 1000000124 Battery Pack - GN Optional 1000000392 Battery Set - GN...

  • Page 15: Assembly And Installation

    This section presents the precautionary measures that must be taken into account for the installation of the product. Special attention must be given to this section. Deutschtec GmbH shall not be liable for accidents caused by ignorance of this part.

  • Page 16: Required Tools

    - Do not touch the electronic board. Make sure to touch an earthed metal prior to having contact with the module. - Secure the cables inside the drive by the cable ties. - Before activating the mechanical part, make sure that the surrounding is clear of any object. Moving parts can draw loose cables, hair or clothing into the system.

  • Page 17: Technical Drawings

    3.3 Technical Drawings 3.3.1 Two-leaves door version (TBS) EN.09.09052022...

  • Page 18: One-Leaf Door Version(Tbs)

    3.3.2 One-leaf door version (TBS Frame) Note: The focus of this manual, within the assembly section, is on a two leaves version of the door but it is roughly analogous with the one leaf version apart from positional differences on the rail. 3.4 Part´s Position s Low-Speed Rail Hanger Assembly High-Speed Rail Hanger Assembly...
  • Page 19 Position Art.-No. Description EN.09.09052022...
  • Page 20 EN.09.09052022...

  • Page 21: Installation Steps

    3.5. Installation Steps Note: This installation manual is based on TL-series. 3.5.1 Check leaves & opening dimensions: Note: In the cases that the height difference between ceiling and the top surface of back profile is limited and there is not sufficient space to install the rail and use demanded tools. Ensure that the top of back profile is at least 20 mm lower than the ceiling.

  • Page 22: Mark The Right Position

    3.5.2 Mark the right position: 3.5.3. Fix the rail to the lintel: EN.09.09052022...

  • Page 23: Possible Screw Grooves

    3.5.4 Possible screw grooves: 3.5.5 Mount the stoppers at the end points: EN.09.09052022...

  • Page 24: Mount The Tl Hanger Right

    3.5.6 Mount the TL hanger right: Pos.4* Pos.2* EN.09.09052022...

  • Page 25: Mount The Tl Hanger Left

    3.5.7 Mount the TL hanger left: Pos.3* Pos.1* * See page 6 3.5.8 Install the side leaves/leaf: EN.09.09052022...
  • Page 26 EN.09.09052022...

  • Page 27: Mount The Inner Leaves/Leaf

    3.5.9 Mount the inner leaves/leaf: 3.5.10 Align the inner leaf with the short hanger(s): EN.09.09052022...

  • Page 28: Align The Inner Leaf With The Long Hanger(S)

    3.5.11 Align the inner leaf with the long hanger(s): 3.5.12 Position of hangers after adjustment: EN.09.09052022...

  • Page 29: Slide Both Inner Leaves/Leaf To Be Able To Install The Oor Guide(S)

    3.5.13 Slide both inner leaves/leaf to be able to install the floor guide(s): 3.5.14 Install inner floor guide: EN.09.09052022...

  • Page 30: Lift And Slide The Inner Leaves/Leaf To The Oor Guide(S)

    3.5.15 lift and slide the inner leaves/leaf to the floor guide(s): EN.09.09052022...

  • Page 31: Align The Inner Leaves/Leaf With The Xed Leaves/Leaf And Accordingly Adjust The Stopper

    3.5.16 Align the inner leaves/leaf with the fixed leaves/leaf and accordingly adjust the stopper: 3.5.17 Mount the fixed TL timing belt base plate: EN.09.09052022...

  • Page 32: Align Inner Leaves/Leaf With Xed Tl Timing Belt Base Plate

    3.5.18 Align inner leaves/leaf with fixed TL timing belt base plate: EN.09.09052022...

  • Page 33: Tensioning Timing Belt By Side Screw

    3.5.19 Tensionig timing belt by side screw: 3.5.20 Mount TL timing belts: EN.09.09052022...

  • Page 34: Clamp Tl Timing Belt(S)

    3.5.21 Clamp TL timing belt(s): EN.09.09052022...

  • Page 35: Check For Equal Distances

    3.5.22 Check for equal distances: Right side left side Left side EN.09.09052022...

  • Page 36: Mount The Slh Rail

    3.5.23 Mount the SLH rail: Note: screw the upper plate to the grooves in both rails and hold the rail by a bevel therefore the distance between two rails are maintained before installation of the bottom clamp. Please notice that the upper and lower plate must be patterned across the length on each 1 meter.

  • Page 37: Mount Slh Hangers

    3.5.25 Mount SLH hangers: EN.09.09052022...

  • Page 38: Mount The Outer Leaves/Leaf

    3.5.26 Mount the outer leaves/leaf: 3.5.27 Install outer floor guide: EN.09.09052022...

  • Page 39: Lift And Slide The Outer Leaves/Leaf

    3.5.28 Lift and slide the outer leaves/leaf: EN.09.09052022...

  • Page 40: Connect The Inner Leaves/Leaf With Outer Leaves/Leaf

    3.5.29 Connect the inner leaves/leaf with outer leaves/leaf: 3.5.30 Connect TL rail to SLH rail with joiners: EN.09.09052022...

  • Page 41: Passing At Nuts For Xing Operator Components

    3.5.31 Passing flat nuts for fixing operator components 3.5.32. Components installation as illustrated EN.09.09052022...

  • Page 42: Timing Belt Installation Over Pulleys And Xing On Belt Clamps

    3.5.33 Timing belt installation over pulleys and fixing on belt clamps (2) EN.09.09052022...

  • Page 43: Operator Cover

    3.5.34 Operator Cover 3.5.35 Side Covers EN.09.09052022...

  • Page 44: Starting The Operator

    3.6 Starting the Operator 3.6.1 Standard Version For a newly-installed system, the following conditions should be met prior to the test drive. A maximum of 5 calibration runs – or calibration runs that cover a total of one minute – can be used. After 5 calibration runs, the door starts up and remains in the open position.
  • Page 45 All Connections (Sensors, Lock, Bridges, Remote Control) need to be on the Master Control Unit Slave Control Unit has to be without Bridges. 1) Check connection of the Escape Bridges 1 & 2 and 1 & 3 2) Connect the Mechanical Key Switch or set the Bridge for Automatic 4 & 5 3) Connect the Motor and the Encoder on Master 4) If included connect the Lock to Master Control Unit 5) Turn SLT on both control Units to middle Position and all DIP Switches to OFF Poition...
  • Page 46 6) Connect the Power Unit to Master Control Unit LED on PCBA is permanently blue (Factory settings) 7) Turn SLT clockwise to end position (right) and perform a factory reset by holding the reset button until the LED is ashing red fast.
  • Page 47 8) Push Door to Full open Position and press reset button for Initial setup (blue blinking) The door should close and after setup is completed, the LED is blinking blue 2x After accomplished setup you can check the setup by pressing the Test Button. 9) If the door moves in the wrong direction during setup, the direction can be changed by setting DIP 3 ON After changing DIP Switches always do a Factory Reset by holding the Reset Button until the LED is ashing red fast.
  • Page 48 10) Disconnect the Motor cable from the Master Control Unit 11) Connect the 4-PIN Connector to Master Control Unit and to the Slave Control Unit DO NOT USE THE CONNECTOR BELOW THE 26 PIN CONNECTOR (near to the wire connection clamp) 12) Slave Control Unit: Turn SLT clockwise to end Positon and Check if all DIP-Switches are in low position and perform a factory reset.
  • Page 49 13) Connect the 26 PIN Connector wire to both control units 14) Set DIP 1 at Master Control Unit to ON Position EN.09.09052022...
  • Page 50 15) Set DIP 2 at Slave Control Unit to ON Position 16) After changing the DIP switches perform a Factory reset on both Control Units 17) Connect the Fuse Holder to the Batteries 18) Connect the Battery Power Cable to the Batteries (observe polarity red-black cable to (-) Contact and red wire to (+) contact) EN.09.09052022...
  • Page 51 19) Connect the Battery to the Master Control Unit 20) Check if both SLT are turned clockwise to end position 21) Push the door to full open position and run an initial setup on the Master Control Unit by pressing the reset Button until the LED is blinking blue.
  • Page 52 22) Turn both SLT anti-clockwise to middle Position. LED changes to green or yellow blinking 23) Disconnect the Power and the Battery from Master Control Unit 24) Connect the Sensors to Master Control Unit EN.09.09052022...
  • Page 53 25) Connect the Battery to the Master Control Unit 26) Connect the Power to the Master Control Unit 27) Set the Radar Output on the Inside Sensor to Frequency EN.09.09052022...

  • Page 54: Modifying The Parameters

    3.7 Modifying the Parameters You can use the potentiometers to adjust the closing speed, the opening speed and the hold-open time. Press the test button to inspect and save your settings. You can use maximum of 5 calibration runs. If 5 calibration runs do not suffice, execute a run with the SLT positioned towards the left.

  • Page 55: Sensors Setup Table

    3.8 Sensors Setup Table Combination of Combination of sensors in sensors in European mode international mode BEA IXIO DT3 BEA IXIO DT3 BEA IXIO DT1 BEA IXIO DT1 BEA ZEN BEA ZEN BEA ZENSAFE BEA ZENSAFE BEA VIO DT1 BEA VIO DT1 Optex OA Flex Optex OA Flex PRG Mode...

  • Page 56: Wiring Diagrams

    3.9 Wiring diagrams 3.9.1 Wiring Diagram Optex OA-Flex Sensor EN.09.09052022...

  • Page 57: Wiring Diagram Bea Zen/Zensafe Sensor

    3.9.2 Wiring Diagram BEA ZEN/ZENSAFE Sensor BEA ZEN BEA ZEN EN.09.09052022...

  • Page 58: 3Wiring Diagram Bea Zen/Zensafe Sensor

    3.9.3 Wiring Diagram BEA ZEN/ZENSAFE Sensor EN.09.09052022...

  • Page 59: Wiring Diagram Bea Ixio-Dt3 Sensor

    3.9.4 Wiring Diagram BEA IXIO-DT3 Sensor EN.09.09052022...

  • Page 60: Wiring Diagram Bea Vio Sensor

    3.9.5 Wiring Diagram BEA VIO Sensor EN.09.09052022...

  • Page 61: Block Diagram

    3.10 Block Diagram EN.09.09052022...

  • Page 62: Mechanical Key Switch

    3.11 Mechanical key switch The mechanical switch has 5 below possible modes: Partial Open Full Open One-way The door leaves are and kept The door leaves are only opened The door leaves are opened open. when the internal sensors are to a pre-specified width.

  • Page 63: Maintenance Service

    4.1 Precautionary Measures This section presents the precautionary measures that must be taken into account in maintenance and fault nding. Special attention must be given to this section. Deutschtec GmbH shall not be liable for accidents caused by ignorance of this part.
  • Page 64 In order to maintain a functional and properly working system, operating elements need a regular inspection during the maintenance cycle. In order to determine what action needs to be taken to fulfill Deutschtec's maintenance requirements check the actions listed in the following table:...

  • Page 65: Timing Belt Tension

    4.3 Timing Belt Tension In order to evaluate whether the belt tension is off, the system has to be put in operation. Observe the timing belt: - The belt might not lift up from the motor gear or skip when breaking and accelerating - If the belt lifts up increase the belt tension, and vice versa In order to determine the correct belt tension, follow the steps depicted below: 4.4 Mechanical Faults...

  • Page 66: Troubleshooting

    Check the door leaf - Separate moving leaf from the belt clamps. - Move door leaves and check for a smooth movement through the entire trajectory path of the leaf. - If door leafs move smooth Check the drive motor and replace it if necessary. Replacing the hanger - Loosen the timing belt.
  • Page 67 4.5.1 Malfunctions Error Cause Action Rotary switch is set to the ‘Close’ Door does not open. Change the operation mode. mode. Emergency shutdown button is Reset the emergency shutdown Door does not open. activated in the closed position. button (deactivate). The main power supply is Connect the main power supply Door does not open.

  • Page 68: Led Status - Error Codes

    4.5.2 LED Status – Error Codes Error Blue LED Code on Status Case Required action Digital Key Start initial scan. Delivery condition Permanent Faster Blinking Initial scan is in progress Opening width during Opening width needs more than 1 time Blinking learning drive NOT OK 400mm per leaf.
  • Page 69 Error Red LED Code on Status Case Required action Digital Key 250,240 Critical error on control To be replaced. 251,252 board 253,254 Constant Master/slave or digital key Check the the connections. communication error Blinking Factory reset (after Fast Blinking – pressing reset for 15 sec) Check connections of Safety circuit not closed.

  • Page 70: User Instructions

    5.1 Precautionary measures This section presents the precautionary measures that must be taken into account by customer. Special attention must be given to this section. Deutschtec GmbH shall not be liable for accidents caused by ignorance of this part. - Before first operation, check the overall status of the door and its protective devices.

  • Page 71: Main Elements Of The System

    Acceptance, and check in accordance with 16005:2012 has to be reviewed by a manufacturer instructed technician. The door system requires a mandatory inspection by maintenance staff once per year. 5.2 Main elements of the system OW = Opening width PH = Passage height 1 - Radar of the outside sensor 2 - Mechanical Key Switch 3 - door leaf and hazard area...
  • Page 72 5.3 Digital key switch Operating Interface of the digital key switch: 4- Manu navigation up 9- Switching between zero and one 5- Menu navigation down 10- Switching between two and three 6- Conrmation 11- Switching between four and ve 7- Return(Esc) 12- Switching between six and seven 8- Menu 13- Switching between eight and nine...
  • Page 73 EN.09.09052022...

  • Page 74: Digital Key Switch

    5.3.1 Operating the system with the digital key switch Press any button to activate the Digital Key Switch. Afterwards use the default "0000" password in order to unlock the functionality of the Digital Key Switch. If necessary, use the "Lock" button to perform corrections. In case the password is not correct the user is prompted to retype the password.

  • Page 75: Main Menu

    5.3.2 Main menu EN.09.09052022...

  • Page 76: System Behavior

    5.4 System behavior The operator performs after every power outage a reference drive. This means the door is going to perform the opening procedure up to the maximum opening length. Conclusory the system goes into the set state on the Mechanical Key/Digital Key/DMS. 5.4.1 Closing cycle When the door encounters an obstacle during the closing procedure, the door leafs will reverse its trajectory and open up.

  • Page 77: Failures

    - Malfunctioning of the control electronics In case you are encountering a disruption of the system contact your supplier. However, if the supplier is not available you can contact the manufacturer directly at: Deutschtec GmbH Am Fuchsbau 13 15345 Petershagen/Eggersdorf Germany Phone: +49 (0)3341 30 22 4 –...

  • Page 78: Error Handling

    3. Choose your desired operating mode. 5.7 Mandatory Routine Maintenance In accordance with European standard EN 16005, the owner of the doorset must hire a Deutschtec-authorized technician to carry out the periodic maintenance service and regular inspection, thus ensuring operation of the door and all protective devices.

  • Page 79: Cleaning

    Note: All maintenance and repairs must be recorded in the log book. Deutschtec shall be in no case liable for any damage resulted from interventions by unauthorized personnel. 5.8 Cleaning This section presents the precautionary measures that must be taken into account in the cleaning of the product.

  • Page 80: Disabling And Dismantling

    6. Disabling and Dismantling Disabling the door must be performed only by trained and qualified professionals, familiar with the hazards and safety requirements. Any other person, under any circumstances, must not be involved in the technical affairs of this product. Sort the materials after uninstallation.
  • Page 81 Deutschtec GmbH Am Fuchsbau 13 15345 Petershagen/ Eggersdorf Deutschland Phone: +49 (0)3341 30 22 4 - 0 Fax: +49 (0)3341 30 22 4 - 25 www.deutschtec.de info@deutschtec.de EN.09.09052022...

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