Subscribe to Our Youtube Channel
Related Manuals for Insinger Eliminator 900
Summary of Contents for Insinger Eliminator 900
- Page 1 TECHNICAL MANUAL Waste Handling System Eliminator 900 Installation, Operation, and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com...
- Page 2 Start-Up Date:____________________________ When referring to this equipment please have this information available. Each piece of equipment at Insinger is carefully tested before shipment for proper operation. If the need for service should arise please contact your local Authorized Insinger Service Company.
- Page 3 A section is provided for replacement parts. Scope This manual contains all pertinent information to assist in the proper installation, operation, cleaning, maintenance, and parts ordering for Eliminator 900 Waste Handling System. The installation instructions are intended for qualified equipment installers. The operation and cleaning instructions are intended for the daily users of the equipment.
- Page 4 WASTE HANDLING SYSTEMS Safety Summary The following are general safety precautions that are not related to any specific procedures. These are recommended precautions that personnel must understand and apply during many phases of operation and maintenance. WARNING: Power Down before Cleaning or Serving! Power Down Always disconnect main power feeding the ma- chine when doing any type of cleaning or mainte-...
- Page 5 15 months from the date of shipment from Insinger or 1 year (12 months) from the date of installation, that said Insinger product shall be free from defects in material and workman- ship.
- Page 6 (as set out in the instruction booklet). Insinger is not responsible nor liable for any condi- tions of erosion or corrosion caused by corrosive detergents, acids, lye or other chemicals used in the washing, caring and or cleaning process.
- Page 7 PART 1 TECHNICAL INFORMATION Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 8 Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 9 Waste Handling System Eliminator 900 The Insinger pulping system includes a pulper and extractor with several new innovations. The system prepares food service waste for disposal in a re- duced volume and easier to handle form. This change is created by using the pulper which is cus- tom designed to reduce paper, plastic, food, and foil to small pieces.
- Page 10 This action allows the semi-dry pulp to be easily discharged into a waste receptacle. Pulper The Insinger Eliminator is the latest in pulping tech- nology with many innovations for improved opera- tion, maintenance and cleaning. Some of these include: NSF clearance above the floor, full vibra-...
- Page 11 Extractor The Insinger Eliminator, close-coupled pulping system includes an innovative water extractor that makes cleaning and maintenance easier. One of the key design attributes is the bottom mounted drive for simple screw and screen removal from the top.
- Page 12 INSTALLATION INSTRUCTIONS Eliminator 900 Waste Handling System Electrical Connections The pulper comes pre-wired (single point connection) to a junction box that is mounted on the machine. All machine devices are wired to this junction box. Also, the machine is supplied with a wall mounted electrical enclosure.
- Page 13 Insinger equipment is user-friendly, making it the easiest equipment on the market to operate and maintain. By following these operating procedures your Insinger equipment will give you years of trouble free service. OPERATION INSTRUCTIONS Directions for Operation of Pulper & Extractor...
- Page 14 CLEANING PROCEDURES Daily The following procedures should be done daily, at the end of the shift and between meal times where applicable. While pulper is running in full Auto, turn the selector switch to OFF. The unit will run through the automatic spray cycle. When the unit stops open the main drain valve to allow all water to leave the system.
- Page 15 MAINTENANCE PROCEDURES þ NOTE: LOCK-OUT of electrical power is required prior to any maintenance proce- dures. Shut-down the pulper according to normal operation procedures and LOCK-OUT electrical power at the electrical panel. ANNUAL INSPECTION AUGER BRUSH: 1. Unbolt the 8 allen head screws at the top of the extractor housing.
- Page 16 Water Level Set-up 1. Turn on system power and water connection. Make sure drain is closed. 2. Pull-out all EStop PB’s and close pulper and extractor doors. 3. Turn Selector switch to On (fill), the pulper will start filling with water. 4.
- Page 17 Pulper Seal Replacement Remove the fasteners holding the sizing ring. Use 2 fasteners as jack screws in the threaded holes 180 degrees apart on the sizing ring face. Once freed, remove the ring. Remove the Cutting Disk, by wedging a piece of wood between the cutting disk and tank bottom to prevent spinning.
- Page 18 PART 4 MAINTENANCE Extractor Seal Replacement Remove the extractor outlet assembly, the auger assembly and the extractor screen from the extrac- tor. Remove all debris and fouling material from the drive shaft and bore. Pick out old seal being careful not to damage or scratch the shaft or the seal holder bore.
- Page 19 OPERATING & MAINTENANCE ISSUES Overfeeding Pulper Feeding material too fast into the pulper will cause machine vibration and low recirculation water flow. Temporarily cease feeding material to the pulper and allow it to process the current material in the pulping chamber. Often, the pulping motor will overload and shut down.
- Page 20 RECOMMENDED PULPER SPARE PARTS LIST Part Number Quantity Description 1543-161 1543-153 1548-258 1543-259 Call Insinger DE5-80 DE7-38 DE7-35 DE5-37 D2930RK DE9-176 DE9-171 Pulper DOC PULPER 1.0 06 PART 5 RECOMMENDED SPARE PARTS Mechanical Parts Stationary Cutter Blades Impeller Cutter Blades...
- Page 21 PART 6 ELECTRICAL SCHEMATICS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 22 PART 6 ELECTRICAL SCHEMATICS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 23 PART 6 ELECTRICAL SCHEMATICS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 24 PART 6 ELECTRICAL SCHEMATICS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 25 PART 6 ELECTRICAL SCHEMATICS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 26 PART 6 ELECTRICAL SCHEMATICS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 27 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 28 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 29 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 30 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 31 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 32 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 33 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 34 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 35 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 36 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 37 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 38 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 39 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 40 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 41 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 42 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 43 PART 7 REPLACEMENT PARTS Pulper DOC PULPER 1.0 06 www.insingermachine.com 800-344-4802...
- Page 44 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com...
Need help?
Do you have a question about the Eliminator 900 and is the answer not in the manual?
Questions and answers