Insinger G-15 Installation Operation & Maintenance

Insinger g-15 food waste disposer: user guide

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"I" Series
"S" Series
Ordering Instructions.......................................2
Safety..............................................................3
General Installation .........................................4
Operation/Troubleshooting............................10
Troubleshooting.............................................11
6245 State Road
Philadelphia, PA 19135
800-344-4802
215-624-6966 fax
DISPOSERS
Installation Operation Maintenance
"N" Series
"G" Series
Maintenance .................................................12
Parts Replacement .......................................14
Parts Replacement .......................................15
"I" Replacement Parts ...................................16
"N" Replacement Parts .................................18
"S" Replacement Parts .................................20
"G" Replacement Parts .................................22
"RAC1" Replacement Parts ..........................24
"RAC2" Replacement Parts ..........................25
Warranty........................................................26
"O" Offset

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Summary of Contents for Insinger G-15

  • Page 1: Table Of Contents

    “I” Series Installation & Connection ...5 “N” Series Installation & Connection...6 “S” Series Installation & Connection ...7 “G” Series Installation & Connection...8 Typical Installation/Start-up & Run...9 Operation/Troubleshooting...10 Troubleshooting...11 Insinger Machine Company 6245 State Road Philadelphia, PA 19135 800-344-4802 215-624-6966 fax DISPOSERS “N” Series “G”...
  • Page 2: Ordering Instructions

    Manufacturer’s plant, as the Manufacturer shall decide. In addition, the Manufacturer warrants that the basic body components of every Insinger Disposer will remain serviceable for a period of at least TEN YEARS. Should any of these basic body components require replacement during the first ten years of normal usage following installation the Manufacturer will furnish new duplicate parts to the original user at no charge.
  • Page 3: Safety

    WIPE OUTSIDE OF DISPOSER AND CONTROLS. DO NOT AT ANY TIME HOSE DOWN THE EXTERIOR SURFACES OF THE DISPOSER AND CONTROLS. SAVE THESE INSTRUCTIONS. Keep this booklet in a convenient location for future reference. Insinger Machine Company 2005 Page 3...
  • Page 4: General Installation

    GROUNDING Connect disposer to a grounded metal permanent wiring system or run a disposer grounding conductor with the circuit conductors and connect it to the disposer grounding terminal or lead on the disposer. Page 4 Insinger Machine Company 2005...
  • Page 5: I" Series Installation & Connection

    110 Volt, 50 Hz 220 Volts, 50 Hz 190-220 Volts, 50 Hz 380-440 Volts, 50 Hz Tied Together and Insulated Insulated Insinger Machine Company 2005 INSTALLATION DIAGRAM Sink mounting assembly will fit standing 3 1/2” to 4” diameter opening Water inlet 3 1/4””...
  • Page 6: N" Series Installation & Connection

    6 1/4” 8” Disposer shown with offset drum and cone mounting assembly VOLTAGE-AMPERAGE TABLE SINGLE PHASE Volts Amps* 17.2 1 1/2 18.4 *Ratings are for 60 Hz operation. Insinger Machine Company 2005 Adjustable 0” to 2” THREE PHASE Volts Amps*...
  • Page 7: S" Series Installation & Connection

    THREE PHASE 208-230 Volts, 60 Hz 190-220 Volts, 50 Hz Tied Together and Insulated Insinger Machine Company 2005 ¼ " service line with a minimum of 20 lbs. flow pressure, piped as close INSTALLATION DIAGRAM 4 3/4” for 12” cone 5 1/2”...
  • Page 8: G" Series Installation & Connection

    12 1/2” 10 1/4” 11” Adjustable 0” to 2” Disposer shown with offset drum and cone mounting assembly VOLTAGE-AMPERAGE TABLE THREE PHASE Volts 7 1/2 *Ratings are for 60 Hz operation. Insinger Machine Company 2005 Amps* 23.0 22.0 33.0 30.0 15.0...
  • Page 9: Typical Installation

    In all shutdown phases, be sure water is being shut off by the closing of the solenoid valve. Reinsert all wiring, close all covers and shut all doors that were open during run check. Insinger Machine Company 2005 TYPICAL CONTROL PANEL INSTALLATION:...
  • Page 10: Troubleshooting

    Not enough water volume flow (GPM) causing thermal protector to trip. Thermal protectors (heaters) sized too small, causing nuisance tripping. Page 10 Insinger Machine Company 2005...
  • Page 11 SMOKE OR BURNING ODOR FROM MOTOR Incoming voltage not correct. On three-phase hookups, no voltage on one feeder line (leg). Water leaking into motor through faulty seals. Disposer being overloaded, especially with foreign material. Improper motor connections. Insinger Machine Company 2005 (continued) Page 11...
  • Page 12: Maintenance

    A. Loosen four hex socket head cap Allen screws to release the bars. Should it be necessary, use liquid wrench or a mixture of oil and kerosene to help loosen the screws. Page 12 (cxontinued) Insinger Machine Company 2005...
  • Page 13 Remove Allen screws and reverse bars. These bars have had their double life. With both sides well worn, it is evident that this disposer was properly cared for, getting maximum length of service from all parts. Insinger Machine Company 2005 (cxontinued) FIG. 1 FIG. 2 FIG.
  • Page 14 Lock sizing ring into place with the centering studs. BE SURE sizing ring did not move and that running clearance has been maintained. Place the second gasket over centering studs and install waste chamber. Lock waste chamber into place and reconnect parts removed earlier. Page 14 Insinger Machine Company 2005...
  • Page 15 Slide motor back over seals and fasten motor. BE SURE motor is in same position as before for electrical connections. Turn base with motor back over and make sure rubber seal ring on cartridge seal is in place. Re-install components, as listed on Page 14 and reconnect disposer. Insinger Machine Company 2005 (cxontinued) Page 15...
  • Page 16 40-HA-12A H-Motor Seal Kit ...1 (Thru S/N 060185H011) 08-HA-23 Screw: Hxhd 5/16 x 3/4 SS Nyloc ...1 09-HA-2 Coverplate ...1 07-HA-3 Gasket: Coverplate...1 02-HA-100 Key ...1 PARTS FOR OLD STYLE DISPOSERS QTY. MACH. ¼ ” ...1 Insinger Machine Company 2005...
  • Page 17 “I” SERIES REPLACEMENT PARTS DIAGRAM Insinger Machine Company 2005 Page 17...
  • Page 18 H-Motor Seal Kit ...1 (S/N 060185H01 forward) 40-HA-12A H/A-Motor Seal Kit...1 (Thru S/N 053185A02) 08-HA-23 Screw: Hxhd 5/16 x 3/4 SS Nyloc ...1 09-HA-2 Coverplate ...1 07-HA-3 Gasket: Coverplate...1 02-HA-100 Key ...1 PARTS FOR OLD STYLE DISPOSERS Insinger Machine Company 2005 QTY. MACH.
  • Page 19 “N” SERIES REPLACEMENT PARTS DIAGRAM Insinger Machine Company 2005 Page 19...
  • Page 20 B-Motor Seal Kit (includes 23-24) ...1 (S/N 060185B01 forward) 40-B-12A B-Motor Seal Kit ...1 (Thru S/N 053185B05) 08-BC-25 Screw: Hxhd 3/8 - 16 X 1 SS Nyloc ...1 09-B-4 Coverplate ...1 07-B-5 Gasket: Coverplate...1 02-BC-200 Key ...1 QTY. MACH. Insinger Machine Company 2005...
  • Page 21 “S” SERIES REPLACEMENT PARTS DIAGRAM Insinger Machine Company 2005 Page 21...
  • Page 22 C-Motor Seal Kit ...1 (Thru S/N 053185C17) 40-B-502 B-Motor Seal Kit ...1 (S/N 010191 forward) 08-BC-25 Screw: Hxhd 3/8 - 16 X 1 SS Nyloc ...1 09-C-1004 Coverplate ...1 07-C-1005 Gasket: Coverplate...1 02-BC-200 Key ...1 QTY. MACH. Insinger Machine Company 2005...
  • Page 23 “G” SERIES REPLACEMENT PARTS DIAGRAM Insinger Machine Company 2005 Page 23...
  • Page 24 (Use with 5H) 03-5-1125 Overload Relay: 10-16 Amp (GE) ...1 (Use with 5L, 7H & 20H) 03-5-1126 Overload Relay: 17.5-22 Amp (GE) ...1 (Use with 7L) 03-5-1124 Overload Relay: 25-32 Amp (GE) ...1 (Use with 10L) QTY. MACH. Insinger Machine Company 2005...
  • Page 25 (Use w/ 0H, 2L, 2H & 5H) 03-BC-907 Contactor: Rev, 17.5A, 24V, 50/60HZ...1 (Use w/ 0L, 1H, 5L, 7H & 10H) SPECIFY HP, VOLTAGE, PHASE AND SERIAL NUMBER WHEN ORDERING CONTACTORS AND OVERLOAD RELAYS. Insinger Machine Company 2005 QTY. MACH. PART NO. NAME: DESCRIPTION 03-C-909 Contactor: Rev, 32A, 24V, 50/60HZ...1...
  • Page 26 Manufacturer’s plant, as the Manufacturer shall decide. In addition, the Manufacturer warrants that the basic body components of every INSINGER Disposer will remain serviceable for a period of at least TEN YEARS. Should any of these basic body components require replacement during the first ten years of normal usage following installation the Manufacturer will furnish new duplicate parts to the original user at no charge.
  • Page 28: State Road Philadelphia, Pa

    6245 State Road Philadelphia, PA 19135 800-344-4802 215-624-6966 fax www.insingermachine.com...

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