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OPERATING AND MAINTENANCE
MANUAL HEADS mod. XC 061-AAM.04
SERIAL N°: 18241334
WARNING: THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND
MUST BE READ AND KEPT FOR REFERENCE.
Translation of the original instructions
XC 061-AAM.02-MANUAL Rev.03

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Summary of Contents for Bolondi XC 061-AAM.04

  • Page 1 OPERATING AND MAINTENANCE MANUAL HEADS mod. XC 061-AAM.04 SERIAL N°: 18241334 WARNING: THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND MUST BE READ AND KEPT FOR REFERENCE. Translation of the original instructions XC 061-AAM.02-MANUAL Rev.03...
  • Page 2 INTRODUCTION DECLARATION OF INCORPORATION OF INCOMPLETE MACHINES pag. 3 REFERENCE LEGISLATION pag. 4 TERMS OF WARRANTY pag. 4 INTRODUCTION pag. 5 RECEIVING AND UNPACKING pag. 5 ÷ 6 CONDITIONS AND LIMITS OF USE pag. 6 GENERAL SAFETY STANDARDS pag. 7 TECHNICAL SPECIFICATIONS pag.
  • Page 3 DECLARATION OF INCORPORATION OF INCOMPLETE MACHINES The undersigned Bolondi Ivano in his role of Legal Representative of Offi cina meccanica Bolondi Ivano and Person authorised to constitute the technical folder, DECLARES under his own responsibility that the material supplied, indicated in this manual and to which this declaration refers, consists of a washing head that complies with: The applicable essential safety requirements (1.1.2 –...
  • Page 4: Terms Of Warranty

    REFERENCE LEGISLATION AIRBORNE NOISE AND VIBRATIONS: Sound intensity measurements relating to the noise produced by the machine were taken in compliance with DIR. 2006/42/EC. The acoustic pressure was measured at the workstation, at 1 m from the machine surface and 1.6 m off the ground, in normal machine operating conditions. Sound intensity measurements gave readings below 70 dB(A).
  • Page 5: Receiving And Unpacking

    1) INTRODUCTION Read this operating and maintenance manually carefully before using the head. Only by following the instructions herein and becoming familiar with the symbols used is it possible to obtain conditions of maximum effi ciency and safety. The contents of this manual are in compliance with machine directive 2006/42/EC and subsequent amendments.
  • Page 6 2.3) DEMOLITION AND DISPOSAL It is the purchaser’s responsibility to follow the correct procedure and comply with the current laws in force in his country as regards to disposing of consumables and materials resulting from demolition. Please remember that by waste is meant any substance or object under obligation of disposal. According to their origin and pursuant to the above mentioned Decree, waste products are classifi...
  • Page 7: General Safety Standards

    4) GENERAL SAFETY STANDARDS 4.1) T h e e q u i p m e n t s h o u l d b e u s e d b y the persons assigned, having specifi c training RETE or having shown the necessary competence, only.
  • Page 8: Technical Specification

    5) TECHNICAL SPECIFICATION FLOW 10 - 60 L/min PRESSURE 5 - 150 bar HYDROSTATIC TEST PRESSURE 255 bar MAX OPERATING TEMPERATURE 90 °C WATER INLET 1/2” FILTER 700 MICRON NUMBER OF NOZZLES 2 - 4 NOZZLES 1/8” NPT O.RING NBR - EPDM - VITON SEALS PTFE + CARBON FIBRE BUSHING...
  • Page 9 XC 061-AAM.02-MANUAL Rev.03...
  • Page 10: Installation And Commissioning

    6) DIAGRAM OF THE ASSEMBLY Water inlet Main body Identifi cation plate Stem Nozzle-holder Fig. 6.0 7) INSTALLATION AND COMMISSIONING Before you actually start the system, you are recommended to purge it to eliminate any sludge or impurities. Breakages or problems caused by soiling will not be accepted under warranty.
  • Page 11 7.3) Make sure the cover of the container is closed correctly (3) to prevent liquid from spur- ting out in the work phase. 7.4) Connect the head to the pump using a ½” union and high pressure hose [see max. pressure punched on hose].
  • Page 12 8) INDICATIVE CHOICE OF THE DIFFUSER AND NOZZLE BASED ON THE FLOW RATE Upon consignment, the head is built as requested in the order placed. If the fl ow rate and pressure vary, replace the diffuser (pos.33) and the nozzle (pos.55) to ensure optimum operation.
  • Page 13: Maintenance

    9) MAINTENANCE WARNING: Disconnect the head from the hydraulic system before starting any routine or extraor- dinary maintenance. (NB. For all the numbers and references written in the chapter refer to the spare parts ex- ploded diagram on page 26) (NB.
  • Page 14 Assembly 9.1.3) Lubricate the fi lter holder fl ange pos. 62 by the O-ring pos.64 with silicone grease type KLUBER PARALIQ® GTE 703. 9.1.4) Put the fi lter holder fl ange pos. 62 back in its seat. 9.1.5) Screw the screws pos. 57, using a dynamometric spanner. 9.2) Replacing the diffuser pos.33.
  • Page 15 Assembly 9.2.4) Insert the O-ring, pos. 6 in the seat of the diffuser pos.33 and lubricate with silicone grease type KLUBER PARALIQ ® GTE 703. 9.2.5) Fit the diffuser kit on the impeller kit “G” making sure to position the washer pos.5 correctly (see fi...
  • Page 16 Assembly 9.3.4) First fi t the O-ring back in its seat and then the seal ring pos.82 making the O-ring adhere perfectly using a blunt tool. To make it easier to insert the ring, follow the instructions in fi g. 9.8. 9.3.5) Make sure everything is fi...
  • Page 17 9.4.3) Using the spanner supplied ZB0031 unscrew and disassemble the output shaft ( Kit “D”), the bearing unit pos.43-44-45 (Fig.9.11 – 9.12). 9.4.4) Slide the complete internal rod out “A” (fi g.9.13) 18 (Kit “D”) 43-44 (Kit “C”) ZB0031 Kit “D” Fig.
  • Page 18 9.4.5) Using a 22-mm fi xed jaw spanner, unscrew the pinion pos.72 from the external hose pos.71 ATTENTION! LEFT-HAND SCREW THREAD (fi g.9.13). 9.4.6) Using the special tool, remove the ring and o-ring pos.72 from the pinion pos.73 (fi g.9.14). Fig.
  • Page 19 9.4.12) Put a few drops of Loctite 222 on the thread of the output shaft pos.18 (Kit ”D”), screw the same onto the internal rod and tighten with the special spanner supplied (ZB0031) and check with dynamometer (fi g.9.16). Loctite 222 18 (Kit “D”) ZB0031 Kit “D”...
  • Page 20 9.4.14) Adjust the ring gear as follows: a) Using a hex spanner, unscrew and remove the screw pos.39 located on the ring nut pos.67. b) Loosen the screw pos.38 to release the clamp ring nut pos.67 then move this away from the casing pos.40 (Fig.9.17).
  • Page 21 e) Position the ring nut (pos.67) near the bottom casing pos.40, tighten the ring nut until the hole of the screw pos.39 is aligned with the fi rst matching hole on the casing; then insert and tighten the screw pos.39. Make sure there is no friction in the coupling between the pinion and the nozzle holder crown (pos.72-84) f) Once you are certain that the assembly is correct, tighten the three screws pos.
  • Page 22: Spare Parts

    Bolondi Via A. Volta, 4 - 42027 MONTECCHIO (RE) - ITALY Tel. +39 0522 864434 Fax +39 0522 865780 e-mail: bolondi@bolondi.com always indicate: - the model and serial number of the head (see identifi cation plate) - the code and description of the part ordered (see table)
  • Page 23 REGISTRATION OF JOBS DONE : Date Description of failure Description of the job Result Operator’s segnature (13-000-00-E) REGISTRATION OF JOBS DONE : Date Description of failure Description of the job Result Operator’s segnature (13-000-00-E) NOTE XC 061-AAM.02-MANUAL Rev.03...
  • Page 24 REGISTRATION OF JOBS DONE : Date Description of failure Description of the job Result Operator’s segnature (13-000-00-E) REGISTRATION OF JOBS DONE : Date Description of failure Description of the job Result Operator’s segnature (13-000-00-E) NOTE XC 061-AAM.02-MANUAL Rev.03...
  • Page 25 REGISTRATION OF JOBS DONE : Date Description of failure Description of the job Result Operator’s segnature (13-000-00-E) REGISTRATION OF JOBS DONE : Date Description of failure Description of the job Result Operator’s segnature (13-000-00-E) NOTE XC 061-AAM.02-MANUAL Rev.03...
  • Page 26 Vedi / See "I" Vedi / See "L" Vedi / See "Y" VIA VOLTA 4 MONTECCHIO E. (RE) ITALY TEL. +39 522 864434 FAX +39 522 865780 E-Mail bolondi@bolondi.com DISEGN.: MODELLO: XC 061-AAD_AAM Versione: NOTE: Data: 01.09.2010 XC 061-AAM.02-MANUAL Rev.03...
  • Page 27 XC 061-AAM.02-MANUAL Rev.03...
  • Page 28 Via A.Volta, 4 Tel. (0522) 864434 - Fax 865780 42027 MONTECCHIO E. (Reggio E.) Italy E-mail: bolondi@bolondi.com Web site: http://www.bolondi.com XC 061-AAM.02-MANUAL Rev.03...

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