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Bolondi SW 053-A.01 Service Manual

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WARNING: THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND MUST BE READ AND
KEPT FOR REFERENCE
Translation of the original instructions
SERVICE MANUAL
SERVICE MANUAL
SW 053-A.01
SERIAL N°:XXXXXXXX
SW 053-A.01 MANUAL Rev.00 Last update 02.12.2020

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Summary of Contents for Bolondi SW 053-A.01

  • Page 1 SERVICE MANUAL SERVICE MANUAL SW 053-A.01 SERIAL N°:XXXXXXXX WARNING: THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND MUST BE READ AND KEPT FOR REFERENCE Translation of the original instructions SW 053-A.01 MANUAL Rev.00 Last update 02.12.2020...

  • Page 2: Table Of Contents

    6) DIAGRAM OF THE ASSEMBLY .................12 7) INSTALLATION AND COMMISSIONING (WARNINGS) ..........13 8) CHOICE OF DIFFUSER ACCORDING TO FLOW RATE ...........14 9) MAINTENANCE .....................15 10) SPARE PARTS .....................26 TABLE “B” TORQUE WRENCH SETTINGS...............27 EXPLODED VIEW ......................28 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 3: Declaration Of Incorporation Of Incomplete Machines

    DECLARATION OF INCORPORATION OF INCOMPLETE MACHINES The undersigned Bolondi Ivano in his role of Legal Representative of Officina meccanica Bolondi Ivano and Person authorised to constitute the technical folder, DECLARES under his own responsibility that the material supplied, indicated in this manual and to which this declaration refers, consists of a washing head that complies with: –...

  • Page 4: Reference Legislation

    Measurement of vibrations was not made as these were considered clearly below risk levels. The intensity of the sound produced by machine operation is normally below sound intensity caused by the impact of washing water against the walls to be washed. (00D-LdrCE-00-EN) SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 5: Terms Of Warranty

    7) The warranty on the finished product or its components shall be void if the product is tampered with, modified, or has parts manufactured by third parties installed on it wi- thout prior authorisation from Bolondi. 8) Competent court: Judicial Authority of the court of Reggio Emilia, Italy (00C-Garanzia-00-EN) SW 053-A.01-MANUAL Rev.00...

  • Page 6: Introduction

    PROHIBITION Operations or manoeuvres not permitted WARNING Moving parts may harm people HAZARD Ground PRECAUTION Suggestions and legislation on the subject of protection against explosions READ Read the instructions given SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 7: Receiving And Unpacking

    Plastic materials (EWC code 16 02 16): Recycling permitted where landfill disposal is performed for urban-type waste. Incineration permitted in plants equipped with post-combustion and fly-ash capture sy- stems. Follow applicable national legislation, as amended. (02-000-00-EN) SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 8: Conditions And Limits Of Use

    3.5) Declaration of the manufacturer: if the head is installed, as a component, on machines or systems, it is forbidden to use it before the latter have been declared to comply with the provisions of the Machine Directive. (03-000-00-EN) SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 9: General Safety Instructions

    4.13) The general safety and accident prevention regulations laid down by law must be ob- served, as well as the warnings given in the operating instructions (04-00CE-00-EN) SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 10: Technical Specifications

    MIN.CENTER LINE THROUGH HOLE Ø114 MM MIN.MANUAL THROUGH HOLE Ø90 MM DIFFUSER SEE CHART “A” CONICAL GEARS FIXED Z=22 ROTATING Z=23 MODULE FULL CYCLE 23 ROTATIONS FULL CYCLE TIME 15” AT 90 RPM WEIGHT KG ~2,700 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 11 ᴓ62 ᴓ86 WATER INLET 1/2”G VERSIONE FOGLIO XXXX DATA 09.03.20 VERSIONE CLEANING HEADS FOGLIO MONTECCHIO E. (RE) - ITALY DATA DISEGN.: CONTR.: NOTE: DATA: 09.03.20 VERSIONE SCALA DESCRIZIONE: SW 053-A.01 APPLICATION DRAWING CODICE: SW053-AA SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 12: Diagram Of The Assembly

    DIAGRAM OF THE ASSEMBLY 1) Rotating head 2) Nozzle 3) Nozzle-holder 4) Identification plate 5) Main body 6) Water inlet (06-SW053-00-EN) 3-way version 4-way version SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 13: Installation And Commissioning (Warnings)

    N.B. The head is calibrated with the specifications required in the order. If there are any changes to these parameters, please contact the Manufacturer. Any breakages or problems due to parameters that do not conform with specifications, shall not be covered by the warranty. (07-AQM-00-EN) SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 14: Choice Of Diffuser According To Flow Rate

    Follow the procedure given in the maintenance manual to replace the internal diffuser. TABLE “A” FLOW 15-18 20-25 30-35 40-45 50-55-60 LT/MIN DIFFUSER DF1910 DF1920 DF1930 DF1940 DF1950 DF1960 CODE PARAMETERS: 100 BAR - T=20°C (08-CA0285-00-EN) SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 15: Maintenance

    (Fig.9.00). 9.1.2) Clean the cartridge pos.3 thoroughly, make sure there is no breakage, and fit back in place (pay attention as shown in fig.9.01) Fig. 9.01 Fig. 9.00 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 16 9.2.3) Remove the top casing pos.24 and push out the diffusor pos.4 (Fig. 9.03), then re- place it after having selected the desired diffusor as per table “A” chapter 8. Fig. 9.03 Fig. 9.02 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 17 Kit “Pos.5” Kit “Pos.5” Pos.6 Pos.6 Fig. 9.04 9.3) REPLACING SEALS POS.29 IN THE NOZZLE HOLDER HUB POS.17 Disassembly 9.3.1) Use a 17 mm fixed jaw spanner to unscrew the pin pos.20 (Fig.9.05). Fig. 9.05 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 18 9.3.2) Slide out the pin pos.20 from the nozzle holder crown and remove the washers pos.15 - 19 (Fig.9.06). 9.3.3) Use the dedicated tool to remove the seals and the O-ring pos.29 from their seats on the nozzle holder unit (Fig.9.07). Fig. 9.06 Fig. 9.07 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 19 9.3.6) Fit the washer pos.19 on the pin pos.20 first, then insert the pin in the nozzle hol- der crown (to make it easier to fit the threaded part through the seals, turn as if screwing), then fit the second washer pos.15 (Fig.9.09). Fig. 9.08 Fig. 9.09 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 20 (Fig.9.10), and tighten using a 17 mm fixed jaw spanner, checking for correct coupling of the bevel gears pos.13 and pos.17 (see exploded view diagram). Use a torque wrench to tighten. Loctite 572 Fig. 9.10 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 21 9.4.1) Using a no.17 spanner, unscrew the pin pos.20 as explained in paragraph 9.3.1 and remove the complete unit. 9.4.2) Disassemble the top casing pos.24 from paragraph 9.2.1 to paragraph 9.2.3. 9.4.3) Remove all components from the head, as shown in fig.9.11 and fig.9.12. Fig. 9.11 Fig. 9.12 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 22 9.4.4) Insert the special key (code BZ0031) on the central shaft pos.9 and use a 17 mm fixed-jaw to unscrew the above part (Fig.9.13). 9.4.5) Remove the casing pos.16 and the washer pos.15 (Fig.9.14). ZB0031 Fig. 9.13 Fig. 9.14 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 23 O-ring using a blunt tool. To make it easier to insert the ring, follow the instructions in Fig.9.08. 9.4.9) Make sure everything is assembled correctly, in place in its housing and properly greased. SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 24 (put a few drops of Loctite 222 on the thread); tighten with the dedicated key (code ZB0031) and torque wrench set as in table “B” of the manual (Fig.9.18). ZB0031 Fig. 9.18 Fig. 9.17 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 25 9.4.15) Install the complete impeller unit and finish the installation as described from pa- ragraph.9.2.5 to paragraph 9.2.7. (00M-SW053-00-EN) Fig. 9.19 Fig. 9.20 Fig. 9.21 SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 26: Spare Parts

    - the model and serial number of the head (see identification plate) - the code and description of the part ordered (see table) - the quantity required - the preferred means of shipment (11-000-00-EN) SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 27 TABLE “B” TORQUE WRENCH SETTINGS TORQUE WRENCH SETTINGS Structural screws Pitch M12X1.00 Nozzles Pitch 1/8 npt SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...

  • Page 28: Exploded View

    EXPLODED VIEW SW 053-A.01-MANUAL Rev.00 Last update 02.12.2020...
  • Page 29 Via A.Volta, 4 Tel. (0522) 864434 - Fax 865780 42027 MONTECCHIO E. (Reggio E.) Italy SW 053-A.01-MANUAL Rev.00 E-mail: bolondi@bolondi.com - www.bolondi.com Last update 02.12.2020...

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