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Bolondi SW 060-CF.09 Instruction Manual

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INSTRUCTION MANUAL
HEADS MOD. SW 060-CF.09
SERIAL N°: XXXXXXXX
WARNING: THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE
AND MUST BE READ AND KEPT FOR REFERENCE.
Translation of the original instructions
SW 060-CF.09-MANUAL Rev.00

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Summary of Contents for Bolondi SW 060-CF.09

  • Page 1 INSTRUCTION MANUAL HEADS MOD. SW 060-CF.09 SERIAL N°: XXXXXXXX WARNING: THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND MUST BE READ AND KEPT FOR REFERENCE. Translation of the original instructions SW 060-CF.09-MANUAL Rev.00...

  • Page 2: Table Of Contents

    5) TECHNICAL SPECIFICATION ................10 6) DIAGRAM OF THE ASSEMBLY ................12 7) INSTALLATION AND COMMISSIONING (WARNINGS) ........13 8) SPINNING SPEED CONTROL ................14 9) MAINTENANCE ......................15 10) SPARE PARTS .......................23 TABLE “B” TORQUE WRENCH SETTINGS ..............24 EXPLODED VIEW ......................25 NOTES ..........................26 SW 060-CF.09-MANUAL Rev.00...

  • Page 3: Declaration Of Incorporation Of Incomplete Machines

    DECLARATION OF INCORPORATION OF INCOMPLETE MACHINES The undersigned Bolondi Ivano in his role of Legal Representative of Offi cina meccanica Bolondi Ivano and Person authorised to constitute the technical folder, DECLARES under his own responsibility that the material supplied, indicated in this manual and to which this declaration refers, consists of a washing head that complies with: The applicable essential safety requirements (1.1.2 –...

  • Page 4: Reference Legislation

    Measurement of vibrations was not made as these were considered clearly below risk levels. The intensity of the sound produced by machine operation is normally below sound intensity caused by the impact of washing water against the walls to be washed. (00D-LdrCE-00-EN) SW 060-CF.09-MANUAL Rev.00...

  • Page 5: Terms Of Warranty

    7) The warranty on the fi nished product or its components shall be void if the product is tampered with, modifi ed, or has parts manufactured by third parties installed on it without prior authorisation from Bolondi. 8) Competent court: Judicial Authority of the court of Reggio Emilia, Italy (00C-Garanzia-00-IT) SW 060-CF.09-MANUAL Rev.00...

  • Page 6: Introduction

    The Manufacturer declines all responsibility in the case of improper use of the equipment. N.B.: Please consult the chapter EXPLODED VIEW for all the numbers and references in the manual. (01-000-00-EN) SW 060-CF.09-MANUAL Rev.00...

  • Page 7: Receiving And Unpacking

    Plastic materials (EWC code 16 02 16) Recycling permitted where landfi ll disposal is performed for urban-type waste. Incineration permitted in plants equipped with post-combustion and fl y-ash capture systems. Follow applicable national legislation, as amended. (02-000-00-EN) SW 060-CF.09-MANUAL Rev.00...

  • Page 8: Conditions And Limits Of Use

    3.5) Declaration of the manufacturer: if the head is installed, as a component, on machines or systems, it is forbidden to use it before the latter have been declared to comply with the provisions of the Machine Directive. (03-000-00-EN) SW 060-CF.09-MANUAL Rev.00...

  • Page 9: General Safety Instructions

    4.13) The general safety and accident prevention regulations laid down by law must be ob- served, as well as the warnings given in the operating instructions. (04-000-00-EN) SW 060-CF.09-MANUAL Rev.00...

  • Page 10: Technical Specification

    100 MM POSITIONS OF THE DIFFUSER ROTATION SPEED 70 ÷ 120 RPM (SEE CHAPTER 8) FULL CYCLE 61 ROTATIONS FULL CYCLE TIME 36 SEC. A 100 RPM WEIGHT KG. 3,750 *IMPORTANT: CYCLE TIME DEPENDS ON ROTATION SPEED SW 060-CF.09-MANUAL Rev.00...
  • Page 11 SW 060-CF.09-MANUAL Rev.00...

  • Page 12: Diagram Of The Assembly

    6) DIAGRAM OF THE ASSEMBLY Main body Inlet connection Nozzle-holder Nozzles Identifi cation plate (06-000-00-EN) SW 060-CF.09-MANUAL Rev.00...

  • Page 13: Installation And Commissioning (Warnings)

    IMPORTANT: The head is calibrated with the specifi cations required in the order. If there are any changes to these parameters, please contact the Manufacturer. Any breakages or problems due to parameters that do not conform with specifi cations, shall not be covered by the warranty. (07-AQM-00-EN) SW 060-CF.09-MANUAL Rev.00...

  • Page 14: Spinning Speed Control

    10) Choose the spinning speed using table A, align the reference mark on the fl ange pos.1 with the corresponding number printed on the diff user pos.33 (Fig.8.0 1, 2, 3, 4). Tighten the screws pos.35. (08- CA0500-00-EN) Fig. 8.0 Pos.1 Pos.2 Pos.3 Pos.4 DIFFUSER POSITION TABLE “A” SPINNING SPEED (RPM) SW 060-CF.09-MANUAL Rev.00...

  • Page 15: Maintenance

    9.1.1) Unscrew and remove the screws pos. 61, disassemble the fi lter holder fl ange pos.62 and remove the cartridge pos.63 (Fig.9.0). 9.1.2) Clean the cartridge pos.63 thoroughly, make sure there are no breakages and fi t back in place (pay attention, as per fi g.9.1). Fig. 9.1 Fig. 9.0 SW 060-CF.09-MANUAL Rev.00...
  • Page 16 9.2.1) Clamp the head in a bench vice and, using a suitable screwdriver, undo and remove the screw pos.22. 9.2.2) Remove the washer pos.24, pull the complete nozzle holder out pos.19 (Fig.9.2). 9.2.3) Using the dedicated tool, remove the seal and the O-ring pos.23 from their seats (Fig.9.3). Fig. 9.2 Fig. 9.3 SW 060-CF.09-MANUAL Rev.00...
  • Page 17 9.3.2) Keeping the spherical cap blocked pos.16 use a 13 mm ring spanner to undo and remove the nut pos.18. 9.3.3) Using a 5 mm. hex spanner undo and remove the dowel pos.14 and then remove the cap pos.16 (Fig.9.5). Fig. 9.5 SW 060-CF.09-MANUAL Rev.00...
  • Page 18 9.3.6) Dismantle the impeller unit (kit “G”), the fl ange pos.5, the planetary gears pos.29 (kit “F”) and the gear (kit “E”) with relative washer pos.8 (Fig.9.8). Fig. 9.7 Fig. 9.6 Kit “G” Kit “F” Kit “E” Fig. 9.8 SW 060-CF.09-MANUAL Rev.00...
  • Page 19 fl ange pos.48 (Fig.9.11). 9.3.10) Using the dedicated tool, remove the seal and the O-ring pos.23 from their seats (Fig.9.12). Kit “D” Kit “H” Fig. 9.10 Fig. 9.9 Fig. 9.11 Fig. 9.12 SW 060-CF.09-MANUAL Rev.00...
  • Page 20 Loctite 222 on them (Fig.9.13). 9.3.15) Insert in sequence parts pos.42-44-43-45 and the output shaft kit “D” in the fl ange pos.48 (Fig.9.14). Kit “D” Fig. 9.13 Fig. 9.14 SW 060-CF.09-MANUAL Rev.00...
  • Page 21 9.3.17) Fit the following in the given order: the planetary gears pos.48 (kit “H”), the washer pos.8, the gear kit “E” and the planetary gear kit “F”, (Fig.9.16). Fig. 9.15 Kit “F” Kit “E” Kit “H” Fig. 9.16 SW 060-CF.09-MANUAL Rev.00...
  • Page 22 “D”), fi t and tighten nut pos.18 on part pos.15. Defi nitively tighten the dowel pos.14. 9.3.24) Position the washer pos.20 and complete assemble as in paragraph 9.1.6 – 9.1.7. (00M-SW060CF-00-EN) Kit “G” Fig. 9.17 Kit “D” pos.26 Fig. 9.18 SW 060-CF.09-MANUAL Rev.00...

  • Page 23: Spare Parts

    - the model and serial number of the head (see identifi cation plate) - the code and description of the part ordered (see table) - the quantity required - the preferred means of shipment (11-000-00-EN) SW 060-CF.09-MANUAL Rev.00...
  • Page 24 TABLE “B” TORQUE WRENCH SETTINGS TABLE “B” TORQUE WRENCH SETTINGS Structural screws Pitch M10 x 1,00 M14 x 1,00 Nozzles Pitch 1/8 npt SW 060-CF.09-MANUAL Rev.00...

  • Page 25: Exploded View

    Vedi / see E Vedi / see "G" Vedi / see F VIA VOLTA 4 MONTECCHIO E. (RE) ITALY TEL. +39 522 864434 FAX +39 522 865780 E-Mail bolondi@bolondi.com DISEGN.: MODELLO: SW 060-CF Versione: Data: 01.01.2012 NOTE: SW 060-CF.09-MANUAL Rev.00...

  • Page 26: Notes

    NOTES ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ SW 060-CF.09-MANUAL Rev.00...
  • Page 27 ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ SW 060-CF.09-MANUAL Rev.00...
  • Page 28 Via A.Volta, 4 Tel. (0522) 864434 - Fax 865780 42027 MONTECCHIO E. (Reggio E.) Italy E-mail: bolondi@bolondi.com Web site: http://www.bolondi.com SW 060-CF.09-MANUAL Rev.00...

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