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Rale Industries ST120 2022 User Manual

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  • Page 1 ® 2 0 2 2 S T 1 2 0 M T 1 2 0 U S E R ’ S M A N U A L...
  • Page 2 2022 RALE® USER’S MANUAL TD-32120 Revision: A Release: 12-21-2021...

  • Page 3: Welcome

    WELCOME Thank you for purchasing a RALE® Industries snow bike conversion kit! The RALE® suspension design utilizes a motorcycle style swingarm that incorporates the factory rear shock and pivot points to provide the only rising rate snow bike suspension system on the market. This design provides industry leading handling, agility, and suspension performance to let you ride harder, faster, and longer.

  • Page 4: Serial Number

    SERIAL NUMBER NOTICE Do not remove, paint over or cover the serial number plate. The serial number will need to be referenced when communicating with your dealer or RALE® Industries. It is located on the right side of the RALE® Track Kit. Record the following information: RALE®...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Welco me ..........iii Serial Numb er ........iv Warn i n gs ..........2 Use r's Gui d e ......... 4 Features ..............5 Safety ................8 Suspension Setup Tips ........10 Setting Static Sag ...........11 Pre-trip Inspection ..........11 Maintenance ............12 Part D i ag ra ms ........

  • Page 6: Warnings

    WARNINGS Please review and familiarize yourself with the following warnings and their significance. These warnings will be present throughout this Installation Guide. DAN GER Potential of death, serious harm, or injury to the operator or bystander(s). CAU TION Possible damage to the motorcycle, track adaptation system, or adjacent property.

  • Page 8: User's Guide

    USER'S GUIDE 2022 RALE® INDUSTRIES USER'S MANUAL...

  • Page 9: Features

    e at u r e s Warning labels are placed on the tunnel of the RALE® Track Kit. All operators should read and become familiar with each sticker. DO NOT remove or cover them. If they need replaced, order them from your RALE®...
  • Page 10 2022 RALE® INDUSTRIES USER'S MANUAL...
  • Page 11 Bellcrank B Warning Labels 14 Rear Bogie Wheels / Chain Cover Track Adjustment Center Channel Track Rails Bellcrank A Undercarriage Primary Chain Brake Caliper Yoke Brake Hub / Rotor Track Secondary Chain Track Rails Secondary Chain Adjuster Ski Tower Hyfax 10 Side Links Rear Handle Ski Mount Block...
  • Page 12 a F e t y Read and follow all warning Labels on the RALE® Track Kit and in this User’s Manual DA NGER Riding in snow and cold temperatures is safe, fun and exciting if the rider takes the time to become educated, know what to expect and exercise safety precautions while riding.
  • Page 13 Tools: • Wrenches: 8mm, 13mm, 15mm, 17mm, 19mm • Adjustable wrench • Flat screwdriver • Plastic cable ties • Battery jumper pack Riding: • Reference the host bike OEM user's/owner's manual to fully understand the safe operation and control functions of the host bike •...

  • Page 14: Suspension Setup Tips

    • The RALE® Track Kit has moving parts and pinch points • Use extreme caution while operating the RALE® Track Kit to avoid contacting any moving or power transmitting parts, such as drive chains, sprockets, drive cogs, disc brakes, and track •...

  • Page 15: Setting Static Sag

    e t t i n g tat i c 28˚ 28˚ 90˚ 90˚ 0˚ 0˚ 90˚ 90˚ Place the bike on level gound, not supported by any stand, to set the static sag using the shock spring preload adjuster. 2. Jounce the suspension of the bike to establish proper ride height.

  • Page 16: Maintenance

    a i n t e n a n c e Host Bike: Follow all maintenance tasks and schedules in the OEM user’s manual. RALE® Track Kit: Read and follow all maintenance requirements as outlined in the following section. CAU TION Failure to perform scheduled maintenance tasks can result in excessive wear and damage to the RALE®...
  • Page 17 Break-in: The RALE® Track Kit will have a break-in period where everything will settle in. After one hour of riding check the following, and perform tasks as listed in the maintenance schedule on page 14 and as described on page 15. Re-torque all bolts (shown below) repeat on opposite side of RALE®...
  • Page 18 Maintenance Chart Clean - wash with a mild soap and rinse. Check - tension, for cracks, abnormal or excessive wear; replace broken, damaged or worn parts. Adjust - Make adjustments as may be nesseccary. Lubricate. Replacement parts can be ordered from your RALE® dealer. Please have your serial number available, and use the part numbers for reference.
  • Page 19 Visual and Physical Inspection – After cleaning the RALE® Track Kit, inspect for the following; cracks, loose, damaged or missing parts, and abnormal or excessive wear. Bolt Torque – Re-torque all bolts as specified on page 13. Refer to the part diagrams for torque specifications. Primary Chain –...

  • Page 20: Part D I Ag Ra

    PART DIAGRAMS 2022 RALE® INDUSTRIES USER'S MANUAL...
  • Page 21 a b l e o F o n t e n t s Upper Link......18 Yoke..........19 Bellcrank A......20 Bellcrank B......21 Drive Axle.......22 Brake Hub.......23 Rails..........24 Tunnel........25 Side Links.......26 Swing Arm......27 TASM-01.1......28 TASM-01.2.......28 TASM-01.3.......28 TASM-02.1.......29 TASM-02.2......29 TASM-03.1.......30 TASM-03.2......30 TASM-04.1........31 TASM-04.2......31 TASM-05.1.......32 TASM-05.2......32 User’s Install Box....33 2022 RALE®...
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  • Page 38: Warranty

    WARRANTY...
  • Page 39 STANDARD ONE YEAR MANUFACTURER WARRANTY: The manufacturer warrants this product to be free from defects in workmanship and materials, under normal use and conditions, for a period of one (1) year from the original invoice date. Shipping and handling fees are to be paid for by the customer.

This manual is also suitable for:

Mt120 2022

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