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Rale Industries ST120 2021 User Manual

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  • Page 1 ™ ® 2 0 2 1 S T 1 2 0 U S E R ’ S M A N U A L...
  • Page 2 2021 RALE® ST120 USER’S MANUAL TD-32100 Revision: C Release: 1-13-2021...

  • Page 3: Welcome

    WELCOME Thank you for purchasing a RALE Industries ST120 snow bike conversion kit! RALE Industries delivers a patented snowbike conversion kit offering unrivaled performance. By utilizing a single-shock design, the RALE snowbike provides typical dirt bike handling and agility through dirt bike rear suspension geometry, tune-ability and pivot points.

  • Page 4: Serial Number

    Do not remove, paint over or cover the serial number plate. The serial number will need to be referenced when communicating with your dealer or RALE Industries. It is located on the right side of the RALE Track Kit. Record the following information:...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Welco me ..........iii Serial Numb er ........iv Warn i n gs ..........2 Use r's Gui d e ......... 4 Features ..............5 Safety ................8 Shock Setup ............11 Pre-trip Inspection ..........11 Maintenance ............12 Part D i ag ra ms ........1 6 Table of Contents ...........17 Warran t y ..........

  • Page 6: Warnings

    WARNINGS Please review and familiarize yourself with the following warning labels and their meanings. They will be found throughout this User's Manual. DAN GER Potential of death, serious harm or injury to the operator or bystander(s). CAU TION Possible damage to the motorcycle, track adaption system or adjacent property.

  • Page 8: User's Guide

    USER'S GUIDE 2021 RALE® ST120 INSTALLATION GUIDE...

  • Page 9: Features

    e at u r e s Warning labels are placed on the tunnel of the RALE Track Kit. All operators should read and become familiar with each sticker. DO NOT remove or cover them. If they need replaced, order them from your RALE dealer.
  • Page 10 2021 RALE® ST120 INSTALLATION GUIDE...
  • Page 11 Bellcrank B Hyfax Brake Caliper Side Links (behind Chain Cover) Brake Hub / Rotor Rear Handle (behind Chain Cover) Center Channel Tunnel Warning Labels Bellcrank A Rear Bogie Wheels / Yoke Track Adjustment Primary Chain Track Primary Chain Track Rails Adjuster Secondary Chain Adjuster Undercarriage...

  • Page 12: Safety

    a F e t y Read and follow all warning Labels on the RALE Track Kit and in this User’s Manual DA NGER Riding in snow and cold temperatures is safe, fun and exciting if the rider takes the time to become educated, know what to expect and exercise safety precautions while riding.
  • Page 13 Tools: • Wrenches: 8mm, 13mm, 15mm, 17mm, 19mm • Adjustable wrench • Flat screwdriver • Plastic cable ties • Battery jumper pack Riding: • Reference the host bike OEM user's/owner's manual to fully understand the safe operation and control functions of the host bike •...
  • Page 14 • The RALE Track Kit has moving parts and pinch points • Use extreme caution while operating the RALE Track Kit to avoid contacting any moving or power transmitting parts, such as drive chains, sprockets, drive cogs, disc brakes, and track •...

  • Page 15: Shock Setup

    h o c k e t u p Initial Setup: Setup the shock as you would for a two wheel dirt bike. 2. The upper link comes adjusted to the correct length to set the forks at 62°. NOTE: the seat height may be higher than the dirt bike setup.

  • Page 16: Maintenance

    a i n t e n a n c e Host Bike: Follow all maintenance tasks and schedules in the OEM user’s/owner’s manual. RALE Track Kit: Read and follow all maintenance requirements as outlined in the following section. CAU TION Failure to perform scheduled maintenance tasks can result in excessive wear and damage to the RALE Track Kit that are not covered under warranty.
  • Page 17 Break-in: The RALE Track Kit will have a break-in period where everything will settle in. After one hour of riding check the following, and perform tasks as listed in the maintenance schedule on page 14 and as described on page 15. Re-torque all bolts (shown below) repeat on opposite side of RALE Track Kit.
  • Page 18 Maintenance Chart Clean - wash with a mild soap and rinse. Check - tension, for cracks, abnormal or excessive wear; replace broken, damaged or worn parts. Adjust - Make adjustments as may be nesseccary. Lubricate. Replacement parts can be ordered from your RALE dealer. Please have your serial number available, and use the part numbers for reference.
  • Page 19 Visual and Physical Inspection – After cleaning the RALE Track Kit, inspect for the following; cracks, loose, damaged or missing parts, and abnormal or excessive wear. Bolt Torque – Re-torque all bolts as specified on page 13. Refer to the part diagrams for torque specifications. Primary Chain –...

  • Page 20: Part D I Ag Ra

    PART DIAGRAMS 2021 RALE® ST120 INSTALLATION GUIDE...

  • Page 21: Table Of Contents

    a b l e o F o n t e n t s Upper Link......18 Yoke..........19 Bellcrank A......20 Bellcrank B......21 Drive Axle.......22 Brake Hub......23 Rails..........24 Tunnel........25 Side Links.......26 Swing Arm......27 TASM-01........28 TASM-02.........29 TASM-03.........30 TASM-04........31 TASM-05.........32 TASM-06.........33 TASM-07........34 TASM-08.........35 TASM-09.........36 TASM-10........37 TASM-11........38 Graphics Kit......39 Warning Labels......40...
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  • Page 46: Warranty

    WARRANTY...
  • Page 47 It is our policy to replace individual parts whenever possible All warranty claims must be filed to the dealer. RALE Industries will not handle claims from the consumer directly. Please retain invoices for a minimum of one year for warranty purposes.

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