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Rale Industries ST120 2021 Install Manual

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Summary of Contents for Rale Industries ST120 2021

  • Page 1 ™ ® 2 0 2 1 S T 1 2 0 I n s t a l l a t i o n g u i d e...
  • Page 2 2021 RALE® ST120 INSTALL GUIDE TD-32110 Revision: B Release: 1-13-2021...
  • Page 3 WELCOME Thank you for purchasing a RALE Industries ST120 snow bike conversion kit! RALE Industries delivers a patented snowbike conversion kit offering unrivaled performance. By utilizing a single-shock design, the RALE snowbike provides typical dirt bike handling and agility through dirt bike rear suspension geometry, tune-ability and pivot points.

  • Page 4: Serial Number

    Do not remove, paint over or cover the serial number plate. The serial number will need to be referenced when communicating with your dealer or RALE Industries. It is located on the right side of the RALE Track Kit. Record the following information:...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Welco me ..........iii Serial Numb er ......... iv Table of Cont ents ......1 Warn i n gs ..........2 In s ta llati on G ui d e......4 Bike Tear Down ............5 Air Box Removal / Modification ......5 Ski Installation ............

  • Page 6: Warnings

    WARNINGS Please review and familiarize yourself with the following warnings and their meanings. They will be found throughout this Installation Guide. DAN GER Potential of death, serious harm or injury to the operator or bystander(s). CAU TION Possible damage to the motorcycle, track adaption system or adjacent property.

  • Page 8: Installation Guide

    INSTALLATION GUIDE 2021 RALE® ST120 INSTALLATION GUIDE...

  • Page 9: Track Kit Installation

    i k e e a r o w n CAU TION It is essential to utilize the host bike user's/owner's manual and/or service manual for detailed disassembly procedures. If using a motorcycle stand and/or lift, follow the stand's/ lift's safety guidelines and properly secure the bike from tipping, shifting, or falling.
  • Page 10 n S Ta l l aT i o n 1. Remove the host bike front wheel and retain the axle for securing the ski tower. 2. Ensure the correct length ski spacers are installed as outlined on the fit kit page. 3.
  • Page 11 h o c k r e Pa r aT i o n N OT I CE Not all OEM shocks have this same configuration. Refer to the model specific Fit Kit Guide, shipped with the Fit Kit. 1. Install shock extender in the lower shock clevis using OEM bolt and or nut.
  • Page 12 r a c k n S Ta l l aT i o n 1. Remove bellcrank A stop. 2. Install upper link and (2) Upper Link-M14 Spacers into bellcrank A. Torque to 40 FT-LB. 2021 RALE® ST120 INSTALLATION GUIDE...
  • Page 13 3. Re-install bellcrank A stop. Use blue Loctite® 243 on the four screws. Torque to 160 IN-LB. 4. Place the assembled shock into the center channel. 5. Attach the shock extender to bellcrank A. 6. The bolt can be accessed through the forward most triangle hole in the center channel.
  • Page 14 7. Install upper link and upper link spacer into the top shock mount of the bike using the OEM bolt. Torque the bolt to OEM user’s/ owner’s manual. NOTI CE Not all fit kits have this same configuration. Refer to the model specific Fit Kit Guide for the application.
  • Page 15 9. Install o-rings on the inside spacers. 10. Place inside spacers in yoke, make sure the o-rings are seated all the way into the yoke. 11. Place outside spacers in yoke, the seal should hold these in place. 12. Depending on the fit kit being installed, identification grooves are cut into the spacers.
  • Page 16 13. With the front of the bike tied down, raise the bike from under the frame until the yoke of the track kit is closely aligned with the swingarm pivot axle hole. 14. Move the track kit as necessary to align the yoke pivot hole with the bike frame’s swingarm axle hole.
  • Page 17 h o c k n S Ta l l aT i o n Check level 1. With all the spring pre-load relived, compress the shock. 2. Insert the shock rotator axles into bellcrank B. Do not use force, this will damage the bushings in the shock rotator. 3.

  • Page 18: Primary Chain Installation

    r i m a r y h a i n n S Ta l l aT i o n 1. Install the primary chain. Install the master link with the closed end of the spring clip towards the direction of chain rotation. Prim ary Ch ain A djustme nt 2.
  • Page 19 1.5” Torque (4) nuts 5. Torque the four nuts under the yoke to 30 FT/LB. e T T i n g r a c k e n S i o n r a k e n S Ta l l aT i o n Check tension Adjust tension / alignment...
  • Page 20 e T T i n g r a c k l i g n m e n T       1 . Raise and securely position the bike until the track kit is FULLY SUSPENDED. 2. The adjustment screws at the rear bogie wheels adjust the track alignment and tension.
  • Page 21 r a k e n S Ta l l aT i o n 1. Remove the OEM front brake master cylinder and lever from the handlebar. 2. The RALE brake system is pre-bled. 3. Install the brake caliper to the mount using the provided caliper bolts and blue Loctite®...
  • Page 22 S i o n Please refer to the RALE User’s Manual for information about set-up, safety, maintenance, part diagrams, and torque specs Please reach out to RALE Industries with any questions: Email: info@riderale.com Customer Service: 208-376-8400 x 3155...