Related Manuals for AMCOL 6000P
Summary of Contents for AMCOL 6000P
- Page 1 AMCOL CORPORATION 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual...
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Page 2: Table Of Contents
Yearly ............................13 10 Recommended Fluids ......................... 14 11 Schematics and Drawings ......................15 AMCOL Corporation 21435 Dequindre, Hazel Park, MI 48030 248-414-5700 fax: 248-414-7489 www.amcolcorp.com P A G E | 1 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual... -
Page 3: Introduction
This operator’s manual describes the installation, operation, and maintenance of your new AMCOL 6000P Precision Applicator. For more information on the system and the individual components, please refer to the preceding document: “AMCOL 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM - Technical Description.”... -
Page 4: Included Components
3. Air/Liquid Hose to Spray Point 4. Air/Liquid Spray Assembly Shown is a 6000P Precision Applicator System with a two injector T60A Posi-pump, ½ Gallon Reservoir, urethane bonded biaxial hose, and B2 Manifold with Air Propelled Wet Tips on a Multifunctional Mounting Bracket. -
Page 5: Assembly And Installation
3 Assembly and Installation PRIOR TO GETTING STARTED WARNING! The AMCOL 6000P series applicator is serviced by a high-pressure air source. • Pressurized air is inherently dangerous and only qualified individuals should be allowed to work on these systems. WARNING! Wear safety glasses at all times. -
Page 6: Recommended Settings
Adjust as needed, DO NOT mist or fog! Injection Volume Start at 1.5 turns open from off P A G E | 5 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual... -
Page 7: Operation
(T1). SV2 represents the Injection Pulse Rate set by the PFG, which should be actuated according to the desired cycle rate (T2), up to 2 times per second. P A G E | 6 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual... - Page 8 Manual operation should be used to verify current settings, test spray coating, and troubleshoot. Automatic Actuation To automatically use the 6000P system, it should be interfaced with the control PLC, which should contain the following sequence: • Activate the System Actuation Solenoid whenever the system is operating.
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Page 9: Priming/Re-Priming The System
Manifolded dispensing air pressure set too high: adjust. • Individual spray point flow set too high: adjust. • Liquid from Back of Injector Injector contact seals leaking: clean injector and replace O-ring. • P A G E | 8 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual... -
Page 10: T60A Posi-Pump Troubleshooting
• Evacuation valve is ineffective: clean or replace. • Biaxial hose is trimmed incorrectly: be sure hose is cut straight with no burrs or • deformities. P A G E | 9 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual... - Page 11 Liquid Leaking from Pump Body O-ring seals are worn: replace. • Piston sleeve is not tight: tighten. • Piston sleeve is worn: rebuild complete injector • P A G E | 10 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual...
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Page 12: Maintenance
* Number of injectors on replacement pump must match current system Recommended Tools Description Part Number Quantity O-ring repair tool ORT-T60 T-60A repair tool RT-T60 P A G E | 11 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual... -
Page 13: Repair Of The T60A Posi-Pump
6. Clean and observe all components, both internally and externally. 7. Using the liquid to be pumped as a lubricant, replace and install all associated components in reverse order. P A G E | 12 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual... -
Page 14: T60A Posi-Pump Bill Of Materials
• Observe system for damage • Quarterly Empty, clean, and refill reservoir • Replace liquid and air hose • Yearly Rebuild or replace T60A Posi-pumps • P A G E | 13 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual... -
Page 15: Recommended Fluids
10 Recommended Fluids AMCOL offers a variety of CANMIST High Performance Lubricants to meet your specific needs. With your new 6000P Pneumatically Controlled Precision Lubrication System, the properly matched fluid is of critical importance. Only CANMIST fluids are recommended and fully compatible with 6000 Spray Systems. Contact an AMCOL representative to select the right CANMIST fluid for your operation. -
Page 16: Schematics And Drawings
Air & Liquid Liquid Transport Spray Tip Assembly Dispenses Dispersing Liquid Air Control with Air General schematic for single air source Sample System with Components (6244-2B-10U-B2-B1-F-22WT-S) P A G E | 15 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual... - Page 17 T60A-2B-1A Complete Assembly System Actuation Assemblies P A G E | 16 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual...
- Page 18 Top Mounted Reservoir Assemblies Wall Mounted Reservoir Assemblies P A G E | 17 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual...
- Page 19 6000P Enclosure Assembly (2 Injector Shown) AMCOL Corporation 21435 Dequindre, Hazel Park, MI 48030 248-414-5700 fax: 248-414-7489 www.amcolcorp.com P A G E | 18 6000P PNEUMATICALLY CONTROLLED PRECISION LUBRICATION SYSTEM Operator’s Manual...
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