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AMCOL CORPORATION
3049B AUTOMATIC BUTT
DISCARD LUBRICATION SYSTEM
OPERATOR'S MANUAL

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Summary of Contents for AMCOL 3049B

  • Page 1 AMCOL CORPORATION 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 2: Table Of Contents

    202 Spray Nozzle ..........................18 Reservoir ............................19 Valve Package ..........................19 Hose and Manifold ........................20 AMCOL Corporation 21435 Dequindre, Hazel Park, MI 48030 248-414-5700 fax: 248-414-7489 www.amcolcorp.com P A G E | 1 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 3: Introduction

    This operator’s manual is designed to walk you through the installation, all the way to operation and maintenance of your new AMCOL 3049B Spray System. For more information on the overview of the system and the individual components, please refer to the AMCOL 3049B Technical Description.
  • Page 4: What Do I Have

    2x 7’ (Manifold to Spray Nozzles) 3. Reservoir a. 10 Gallon 4. Valve Package a. 24VDC b. 110VAC c. 220VAC 5. Manifold a. Gauge and quick connect fittings for hoses P A G E | 3 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 5: Assembly And Installation

    GENERAL, IT IS RECOMMENEDED THAT EVEUNTUALLY, THE MAGNETIC MOUNT BE CONVERTED TO A PERMANENT THREAD MOUNT AND GUARDED SO AS TO AVOID THIS TYPE OF ACTIVITY ALL TOGETHER. P A G E | 4 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 6: Installation

    In the event that the settings specific to your operation vary from those recommended by AMCOL, these should be recorded and controlled for later access and training.
  • Page 7 8. Connect hoses as supplied with the system. Any hose that is longer than required to make a proper connection should be shortened where possible. P A G E | 6 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 8 11. Reenergize the air source to the valve package, and the spray system should be operational in automatic mode. P A G E | 7 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 9: Recommended Settings

    This adjustment is truly the liquid volume adjustment. Once set, use pump pressure or spray time to adjust liquid flow volume per spray cycle. P A G E | 8 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 10: Operation

    Setting Nozzle Blow Out Pressure Manually actuate the air Blow Out Valve (front valve) [D] and set the Blow Out • Pressure Regulator [E] to 20 psi. P A G E | 9 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 11: Proper Operation

    PLC. Start by operating the system with the timing sequence shown below. Spray and blow out timing can be adjusted to optimize the system for the system for your operation. 0.5 seconds 0.5 seconds 2.5 seconds P A G E | 10 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 12: Bl 463 2S Ejecteze

    There is no smoke or flame and no known effects on the extrudate. BL 463 2S EJECTEZE in combination with the AMCOL 3049B Spray System will reduce aluminum build-up and sticking as well as maximize shear life and cut quality. BL...
  • Page 13: System Troubleshooting

    • 202 Nozzle is malfunctioning. Repair or replace. • Safety switch malfunctioning. Repair or replace • Spray Valve (back valve) [C] is not closing properly. Clean, grease, and reassemble. P A G E | 12 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 14: Maintenance

    2 ea. P/H Fire Res. Hose (1/4")** 821FR-4-BLK 30 ft. P/H Fire Res. Hose (3/8")** 821FR-6-BLK 30 ft. P/H Fire Res. Hose (1/2")** 821FR-8-BLK 15 ft. P A G E | 13 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 15 140 psi Pressure Gauge 18-013-212 1 ea. (for manifold) 160 psi Pressure Gauge 18-013-209 1 ea. (for regulators) Liquid Safety Switch, Pilot 01285-PRKR 1 ea. Air Control, 2-Way Valve P A G E | 14 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 16 9875K82 1 ea. Screen for T-Strainer (SS) * * Strongly recommended ** May be purchased locally *** Standard option part number (1) Note: PTFE replaces Santoprene™ P A G E | 15 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 17: Preventative And Predictive Maintenance

    • Disassemble and inspect/repair or replace 3-way air operated solenoid valves on Valve Package. • Rebuild or replace Rebuild Kit for 66605J-34B Diaphragm Pump (use PTFE Balls and Santoprene Diaphragms). P A G E | 16 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 18: Schematics

    9. Schematics System Schematic P A G E | 17 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 19: 202 Spray Nozzle

    202 Spray Nozzle 202-MMB-M 202 Internal View P A G E | 18 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 20: Reservoir

    Reservoir BL-202-10NP Valve Package MVO-101BR P A G E | 19 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
  • Page 21: Hose And Manifold

    Hose and Manifold 201-1LAR AMCOL Corporation 21435 Dequindre, Hazel Park, MI 48030 248-414-5700 fax: 248-414-7489 www.amcolcorp.com P A G E | 20 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...

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