202 Spray Nozzle ..........................18 Reservoir ............................19 Valve Package ..........................19 Hose and Manifold ........................20 AMCOL Corporation 21435 Dequindre, Hazel Park, MI 48030 248-414-5700 fax: 248-414-7489 www.amcolcorp.com P A G E | 1 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
This operator’s manual is designed to walk you through the installation, all the way to operation and maintenance of your new AMCOL 3049B Spray System. For more information on the overview of the system and the individual components, please refer to the AMCOL 3049B Technical Description.
2x 7’ (Manifold to Spray Nozzles) 3. Reservoir a. 10 Gallon 4. Valve Package a. 24VDC b. 110VAC c. 220VAC 5. Manifold a. Gauge and quick connect fittings for hoses P A G E | 3 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
GENERAL, IT IS RECOMMENEDED THAT EVEUNTUALLY, THE MAGNETIC MOUNT BE CONVERTED TO A PERMANENT THREAD MOUNT AND GUARDED SO AS TO AVOID THIS TYPE OF ACTIVITY ALL TOGETHER. P A G E | 4 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
In the event that the settings specific to your operation vary from those recommended by AMCOL, these should be recorded and controlled for later access and training.
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8. Connect hoses as supplied with the system. Any hose that is longer than required to make a proper connection should be shortened where possible. P A G E | 6 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
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11. Reenergize the air source to the valve package, and the spray system should be operational in automatic mode. P A G E | 7 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
This adjustment is truly the liquid volume adjustment. Once set, use pump pressure or spray time to adjust liquid flow volume per spray cycle. P A G E | 8 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
Setting Nozzle Blow Out Pressure Manually actuate the air Blow Out Valve (front valve) [D] and set the Blow Out • Pressure Regulator [E] to 20 psi. P A G E | 9 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
PLC. Start by operating the system with the timing sequence shown below. Spray and blow out timing can be adjusted to optimize the system for the system for your operation. 0.5 seconds 0.5 seconds 2.5 seconds P A G E | 10 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
There is no smoke or flame and no known effects on the extrudate. BL 463 2S EJECTEZE in combination with the AMCOL 3049B Spray System will reduce aluminum build-up and sticking as well as maximize shear life and cut quality. BL...
• 202 Nozzle is malfunctioning. Repair or replace. • Safety switch malfunctioning. Repair or replace • Spray Valve (back valve) [C] is not closing properly. Clean, grease, and reassemble. P A G E | 12 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
2 ea. P/H Fire Res. Hose (1/4")** 821FR-4-BLK 30 ft. P/H Fire Res. Hose (3/8")** 821FR-6-BLK 30 ft. P/H Fire Res. Hose (1/2")** 821FR-8-BLK 15 ft. P A G E | 13 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
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140 psi Pressure Gauge 18-013-212 1 ea. (for manifold) 160 psi Pressure Gauge 18-013-209 1 ea. (for regulators) Liquid Safety Switch, Pilot 01285-PRKR 1 ea. Air Control, 2-Way Valve P A G E | 14 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
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9875K82 1 ea. Screen for T-Strainer (SS) * * Strongly recommended ** May be purchased locally *** Standard option part number (1) Note: PTFE replaces Santoprene™ P A G E | 15 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
• Disassemble and inspect/repair or replace 3-way air operated solenoid valves on Valve Package. • Rebuild or replace Rebuild Kit for 66605J-34B Diaphragm Pump (use PTFE Balls and Santoprene Diaphragms). P A G E | 16 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
Hose and Manifold 201-1LAR AMCOL Corporation 21435 Dequindre, Hazel Park, MI 48030 248-414-5700 fax: 248-414-7489 www.amcolcorp.com P A G E | 20 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR’S MANUAL...
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