Eclipse Magnetics Boilermag XL Operating Instructions Manual

Eclipse Magnetics Boilermag XL Operating Instructions Manual

High intensity magnetic separator

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Operating Instructions
Boilermag XL
Filter
High Intensity Magnetic Separator
Technical data is subject to change without
notice due to technical innovation!
Eclipse Magnetics Ltd
Atlas Way, Atlas North, Sheffield, S4-7QQ, England
Tel: ++44 (0)114 225 0600 Fax: ++44 (0)114 2250525
enquiries@eclipse-magnetics.co.uk
www.eclipsemagnetics.com
20130531
1

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Summary of Contents for Eclipse Magnetics Boilermag XL

  • Page 1 Operating Instructions Boilermag XL Filter High Intensity Magnetic Separator Technical data is subject to change without notice due to technical innovation! Eclipse Magnetics Ltd Atlas Way, Atlas North, Sheffield, S4-7QQ, England Tel: ++44 (0)114 225 0600 Fax: ++44 (0)114 2250525 enquiries@eclipse-magnetics.co.uk...
  • Page 2: Table Of Contents

    Table of contents Introduction Range of application Used symbols Legal basis Overview Technical data Performance data Noise data sheet Dimensions Design and method of operation Method of operation Constructional design Safety Intended use General preventive measures Dangers during neglect of the safety notes Safety notes for operation and maintenance Notes on residual risks Consequences with arbitrary change...
  • Page 3: Introduction

    The unit was developed to suit larger domestic boiler systems and small commercial systems. Boilermag XL is designed to be installed on the return line to the boiler and will ensure that even sub micron magnetic and paramagnetic particles are removed before they can cause any expensive damage.
  • Page 4: Overview

    1.4 Overview of Boilermag XL Details of magnetic circuits showing open flow path through bowl even when core is fully contaminated. Filter Body Magnet Core Assembly...
  • Page 5 Magnet Core Assembly Filter Body...
  • Page 6: Technical Data

    Technical data 2.1 Performance data Design Temperature: 5 to 150°C Maximum Operating Pressure: 6 bar Vessel Construction Stainless steel Magnetic Material: NdFeB N42SH Port size: 1.1/2” BSP 1.1/2” NPT Port size: Optional Contamination capacity: Vessel Volume 1.4 Litres Vessel Weight 5.4 kg 2.2 Noise data sheet Sound pressure level, measurement according to DIN 45635:...
  • Page 7: Dimensions

    2.3 Dimensions Design and method of operation 3.1 Method of operation The single magnetic rod is integrated in a stainless steel housing and forms one unit e.g. fitted in series with the pipe-line. The flow is arranged in such a manner that the material that is to be cleaned is well distributed and comes intensively into contact with the magnetic field.
  • Page 8: Safety

    Safety 4.1 Intended use The inline liquid filter is designed for installation into pressurised pipe lines working at up to 6 bar. All pipeline connections are to be installed accurately and sealed to prevent the loss of pressure/product. The lid seal is to be maintained in a good condition. To ensure that the supplied magnets maintain their high level of performance, attention must be paid to the following conditions: 1.
  • Page 9: Notes On Residual Risks

    Boilermag XL is to be installed vertically with the bowl pointing downwards; this allows fluid to drain out of the bowl prior to cleaning.  It is recommended that Boilermag XL is installed on the return line of the heating system just prior to the boiler. ...
  • Page 10: Connections

    No customer adjustment available to this unit 5.4 Cleaning If operated and cleaned correctly your Boilermag XL will give many years of trouble free filtration with no consumable parts. The filter will remove even the smallest particle due to its high magnetic filed strength.
  • Page 11 Dismantling Instructions Loosen Drain Plug using Tool Provided Remove Drain Plug Remove Core from Body...
  • Page 12 Dismantling & Cleaning Mesh Instructions Rotate Mesh Plate Counter Clockwise Remove Mesh Plate (Before cleaning Magnet Core)
  • Page 13 Cleaning Magnet Core Instructions Scrape Contamination in a downwards movement using Tool Provided...
  • Page 14: Maintenance

    It is strongly recommended that regular inspections are carried out to check for moisture and that appropriate action is taken to ensure the bar magnets are dried thoroughly. Service 7.1 Service address Manufacturer: Eclipse Magnetics Ltd Atlas Way, Atlas North Sheffield, S4 7QQ England Tel.: +44(0)114 225 0600...
  • Page 15: Shipping, Preservation, Waste Disposal, Transport, Storage

    Shipping, preservation, waste disposal, transport, storage 8.1 Shipping, preservation, waste disposal Select a suitable packing depending upon type and range of the transmission (export, sea air freight, truck national, internationally). The packing must be selected in such a way that under normal transport prerequisites no damage to the commodity can occur.
  • Page 16: Transport

    8.2 Transport  In order to avoid injury or damage to the unit it must be handled properly. In addition to following the instructions below, general health and safety good practice and specific accident prevention guidelines should be observed.  For correct handling and storage comply with the following symbols: Protect against moisture Careful: glass...

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