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ermengineering PAF-301 Original Use And Maintenance Manual

Automatic conveyor belts punching machine
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Use and maintenance manual
Automatic conveyor belts punching machine
Model: PAF-301
____________________________________________________________________________________________________________________
(Original) Use and maintenance manual
Type: Automatic conveyor belts punching machine
Model: PAF-301
IMPORTANT
Carefully read this User Manual and follow the instructions and warnings before operating the
machine.
Any modification or change may cause the loss of warranty and manufacturer liability.
This Manual should always be stored the machine and visible for operators and maintenance
technicians for any future reference. The Manual is part of the machine
www.ermengineering.com
info@ermengineering
.
✆
(+34)937632525
P a g . 1

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  • Page 1 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ (Original) Use and maintenance manual Type: Automatic conveyor belts punching machine Model: PAF-301 IMPORTANT Carefully read this User Manual and follow the instructions and warnings before operating the machine.

  • Page 2: Table Of Contents

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ Index: Page CE Declaration of conformity: ..............................3 Transport and unloading the machine: ..........................4 Dimensions and weights: ................................. 5 Set-up and connection: ................................6 Description: ....................................8 Technical features: ..................................

  • Page 3: Ce Declaration Of Conformity

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ - CE Declaration of conformity WE DECLARE, under our responsibility, that the machine: - Type: Automatic conveyor belts punching machine - Brand: ERM Engineering - Model: PAF-301 - Serial No.: xxxxxx...

  • Page 4: Transport And Unloading The Machine

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ - Transport and unloading the machine: Given the fragility of some components of the machine, it needs a wooden crate with reinforced platform for attachment to the base by bolts in the holes of the rubber feet.

  • Page 5: Dimensions And Weights

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ In case of maritime transport, the linear guides and the driving spindle located in the upper section of the cutting head need to be lubricated and totally covered with a plastic sheet.

  • Page 6: Set-Up And Connection

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ - Set-up and connection: Connect the power cord of the control panel to 230 v single phase. Compressed air supply with a pipe, inner diameter 8 mm minimum, connected to the input jack.
  • Page 7 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ REMARK: Please take into account that the air consumption of this punching machine is 180 liters/minute. REMARK: If you hear a small air leak from the precision pressure regulator, is normal.

  • Page 8: Description

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ - Description: Pneumatic punching machine with powered head to cut holes in conveyor belts, with step-by- step powered balls spindle and positioning control – Pressure and punching time control.

  • Page 9: Preparation

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ Then, press the blue SYSTEM RESET button. If not reset, we will see that the emergency stops are unlocked, and we will read the alarm messages shown on the screen.
  • Page 10 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ To start a job, introduce the end of the belt to be punched on the right side of the machine, passing the belt below the hold-down bar. REMARK: DO NOT MOVE the left guide position, “0”...
  • Page 11 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ If we want to adjust the top roller pressure, you can do it with pressure regulator (see picture). If we have a starting reference, we will operate in MANUAL mode to advance or rewind the belt to the desired extent;...

  • Page 12: Safety Systems And Messages

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ Push blue button RESET MACHINE to reference servomotor in 0 point. Now, the machine is ready to operate and everything is positioned. Assemble the desired punching head (see page 25) We shall verify that the regulator pressure is between 0.05 and 0.8 Mpa, depending on the cut...

  • Page 13: Functions Of The Main Menu

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ Cylinder Detector This device does prevent the movement of the cutting head because it detects that the cutting cylinder is not raised. This can be due to lack of air or a detector error.
  • Page 14 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ The “Program name” field will show us the name of the loaded memory; the field will be white if it is a new file not saved in the memory.

  • Page 15: Manual

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ REMARK: It is always recommendable to press the RESET MACHINE before starting any job to put the gauges to “0” and position the mechanisms. Once the machine has been reset, press START to start the job.
  • Page 16 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ The cylinder will operate with the gauge pressure and the punching time set in the configuration in SETTINGS screen. In this Manual Mode, we can also position the belt at a precise measure with the pushbuttons of the feed drive.

  • Page 17: Programming

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ - Programming In the programming menu the list of memories will appear on screen. In this section we have three options 1º Select one of the memories that will be marked in green.

  • Page 18: New

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ Afterwards choose the options on the right side of the screen such as: NEW // LOAD 77 EDIT // COPY // DELETE // IMPORT // EXPORT 2º IMPORT – import from a memory from a USB.
  • Page 19 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ A1 distance from the belt edge to the first hole B1 distance between holes NA1 number of holes in each row D1 distance from the belt edge to the first hole...
  • Page 20 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ You can also have a measure of displacement between patterns P2, always with respect to the first row of the first pattern. NOTE: These 4 remaining patterns to be programmed are independent of each other, so they can be interspersed with each other.
  • Page 21 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ We can also program several batches at a distance between them pressing down arrow. We will introduce the value of distance L between batch and number of batches.
  • Page 22 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ EXAMPLE PATTERN PATTERN PATTERN PATTERN PATTERN 317.5 P a g . 2 2...

  • Page 23: Memories

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ Memories: We can store in the Memory Administrator of the machine up to 120 memories. We can search these memories with the cursor located in the bottom right of the quadrant.
  • Page 24 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ IMPORT: Connect the pen drive in USB port. Press IMPORT and select the memory to import of your pen drive list and ACCEPT. P a g . 2 4...

  • Page 25: Settings

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ When the process has finished accept again. We can also copy and paste memories to order or modify them later. To work with any of these memories, simply click on LOAD once you see the memory on the screen;...

  • Page 26: Endless Belt Option

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ − Vacuum interval: time in seconds between vacuum works − Vacuum Time: time in seconds during which the vacuum will activate. REMARK: These vacuum times shall be adjusted depending on the punching hole diameter and its frequency.
  • Page 27 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ Make sure that the support cylinder is activated, this cylinder must always be activated, it will only deactivate after opening the door to insert the belt, once inserted, it will activate again to close the door.
  • Page 28 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ Open the door. After opening the door, deactivate the support cylinder and wait for the support to descend. P a g . 2 8...
  • Page 29 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ Enter the endless belt. Activate the support cylinder and when it is raised, close the door and fix two bolts again. When the belt is in position, and the program is load, select in the button Belt mode: pressing ENDLESS BELT.

  • Page 30: Die Change

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ For endless belts to reprogram the last row distance and row number, for this reason we must program less rows that really needed to adjust the last rows when appears this screen.
  • Page 31 Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 ____________________________________________________________________________________________________________________ And unwind the screw fixing the die (as shown in the picture below). Once the screw has been extracted, move the die to the right to remove it and place the new.

  • Page 32: Electrical Drawings

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 __________________________________________________________________________________________________________________________________________________________________________ - Electrical drawings: P a g 3 2...
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  • Page 56: Spare Parts

    Use and maintenance manual Automatic conveyor belts punching machine Model: PAF-301 __________________________________________________________________________________________________________________________________________________________________________ - Spare parts: P a g 5 6...
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