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ermengineering AFP-200 Use And Maintenance Manual

Auto-puncher for conveyor belts
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Use and maintenance manual
Auto-Puncher for conveyor belts
Model: AFP-200
____________________________________________________________________________________________________________________
(Original) Use and maintenance manual
Type: Auto-Puncher for Conveyor Belts
Model: AFP-200
IMPORTANT:
Read this user manual and follow the instructions and warnings before operating this device.
Any modification or transformation performed on this machine may cause loss of the
manufacturer's guarantee and liability
This manual must always remain near to the machine and visible to all the operating and
maintenance staff, for any future consultation, forming part of the equipment
www.ermengineering.com
info@ermengineering
✆
(+34)937632525
P a g . 1

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  • Page 1 Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ (Original) Use and maintenance manual Type: Auto-Puncher for Conveyor Belts Model: AFP-200 IMPORTANT: Read this user manual and follow the instructions and warnings before operating this device. Any modification or transformation performed on this machine may cause loss of the manufacturer’s guarantee and liability...

  • Page 2: Table Of Contents

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Index: Page CE Declaration of conformity: ..............................3 Transport and unloading the machine: ..........................4 Dimensions and weights: ................................. 5 Installation and connection: ..............................5 Description: ....................................6 Technical characteristics:................................ 7 Using instructions: ..................................

  • Page 3: Ce Declaration Of Conformity

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ - CE Declaration of conformity WE DECLARE, under our responsibility, that the machine: - Type: Automatic Puncher - Brand: ERM Engineering - Model: AFP-200 - Serial No.: xxxxxx - Manufacturer date: 2021...

  • Page 4: Transport And Unloading The Machine

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ - Transport and unloading the machine: Due to the fragility of some components of the machine, wood packaging is required with reinforced board to attach it to the base by bolts through the openings in the rubber feet.

  • Page 5: Dimensions And Weights

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ - Dimensions and weights: Total weight: 615 Kg Measurements: 2775x1070x1325 mm. - Installation and connection: Provide compressed air through a tube with a minimum interior diameter of 8 mm., connected to the intake.

  • Page 6: Description

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ WARNING: Avoid the entry of air with humidity or condensation. For this, it is recommended to use a compressor with a drying unit. NOTE: While the compressed air is connected, we will hear a slight air leak coming from the pressure regulator.

  • Page 7: Technical Characteristics

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ - Technical characteristics: Dimensions 2775 x 1070 x 1325 (l x w x h) Weight 615 Kg Max. thickness 8 mm. Voltage 1 x 230 Power 0.40 kW Max. pressure...

  • Page 8: Safety Systems And Messages

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Safety systems and messages This die cutter has been equipped with the following safety systems: 1- EMERGENCY STOP This system allows an emergency stop to be performed at any time using the two push buttons located at both ends of the bench.

  • Page 9: Programming

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Programming: We must know the functions of the push buttons on the board to program the die cutter. 1. RESET This must be pressed after an emergency stop or position the head at the starting point after STOP.

  • Page 10: Belt Cutting Measurements For The Different Punches

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ 6. WIDTH We shall use this button to program the width of the belt in centimeters using the keyboard, accept the value and press ENTER 7. STEP We shall use this button to program the cutting step depending on the assembled head, using the keyboard set the number in millimetres, between 3mm to 50mm, to accept the value press ENTER.
  • Page 11 Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Take out the punch and insert the new one. Retighten the 2 bolts. Close the sliding door and program the correct step in button STEP XX and ENTER NOTE: The cutting pressure must be adjusted for each type of punch or material.

  • Page 12: Punch Cutting A-A Direct Finger

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ PUNCH CUTTING A-A direct finger. First place the first end of the belt by the guide with the cover upward and place the end of the belt just by the Ref. 0 mark.
  • Page 13 Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Lower the tread bar using the down push button. We select function A-A if it is not activated. We use the WIDTH button to adjust the width of the belt in centimeters and press ENTER.
  • Page 14 Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Check the STEP is correct. If not, use the STEP button and input the required value with between 5 and 30 then press ENTER. NOTE: The values programmed shall not be lost, even when the equipment is switched off; the program always memorizes the last values input.
  • Page 15 Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ NOTE: The programmed values will not be lost, even if the equipment is switched off. The program always memorises the last values input. Press START to begin cutting at the first end.

  • Page 16: Punch Cutting A-A Diagonal

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Then place the belt under the tread bar until the mark made is next to Ref. 0 and make sure it is fully in contact with the guide. Lower the tread bar using the drop push button and press START.
  • Page 17 Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Program the width in centimeters 4% wider than the belt width. Example: if the belt is 400 mm. wide, program 42 instead of 40. Replace the 90º straight guide and fit the new 75º diagonal guide.

  • Page 18: Punch Cutting Finger Over Finger

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Place the cut belt on the 75º diagonal by the supplementary guide to mark the advance measure of 80x10 75º from Ref. 0. Then insert the belt until the mark made is level with Ref 0.
  • Page 19 Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ With this function A-B the puncher always changes the step when return the head in second operation. With program A-A and A-B pressing together both buttons for three seconds.
  • Page 20 Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ NOTE: This type of punch cutting requires prior separation of the cloths using the PS-15 separation device Separate the cloths of the belt 130 mm. at both ends. Fit 50x20 mm. punch.
  • Page 21 Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Insert the end of the belt with the cut-proof plate up to the second mark, STEP-2. Lower the tread bar by pressing the drop button and press START. Once the first cutting operation is completed, withdraw the surplus material and cut-proof plate.
  • Page 22 Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Lower the tread bar and press START to conclude the first end. Place the second end of the belt, with the opposite face upward on the same side and repeat the same operations, first performing STEP-2 with the cut-proof plate in the middle of the material, and then withdraw the plate to do STEP-1.
  • Page 23 Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Place the end of the belt with the cut-proof plate in up to the second mark STEP-2 Once the first cutting operation is completed, withdraw the surplus material and cut-proof plate.

  • Page 24: Changing Support Plate

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Then lower the tread bar and press START to complete the second end. Changing support plate: The guide strip is removed to change or turn the support plate. Fully remove the plate displacement nut.

  • Page 25: Maintenance And Care

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ Use a screwdriver to lever in the jig opening to lift and withdraw the plate. Remove the plate from the side of the table under the tread bar. Maintenance and care: - Keep the screw and linear guides dust free and well lubricated with low density, low silicone content lubricant oil.

  • Page 26: Troubleshooting

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 ____________________________________________________________________________________________________________________ - Troubleshooting: The board does not turn on. Check whether the switch LED turns red to determine a possible problem in the electric power line to the machine. The head does not move at all.

  • Page 27: Pneumatic Scheme

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 __________________________________________________________________________________________________________________________________________________________________________ - Pneumatic scheme: P a g 2 7...

  • Page 28: Spare Parts

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 __________________________________________________________________________________________________________________________________________________________________________ - Spare parts: P a g 2 8...
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  • Page 34: Electric Schemes

    Use and maintenance manual Auto-Puncher for conveyor belts Model: AFP-200 __________________________________________________________________________________________________________________________________________________________________________ - Electric schemes P a g 3 4...
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