Table of Contents
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CONTENTS OF MANUAL
SAFETY
1
For correct use the safe operation
SPECIFICATIONS & INSTALLATION INSTRUCTION
2
For correct installation
OPERATION
3
Procedure for operation, and adjustments
MAINTENANCE and TROUBLESHOOTING
4
Inspection and maintenance, and troubleshooting
TECHNICAL MANUAL
5
Technical support, circuit diagram and assembly
www.samway.com
CE Instruction Manual
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FP120D,FP145D
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Table of Contents
Troubleshooting
Related Manuals for SAMWAY FP120D
Summary of Contents for SAMWAY FP120D
- Page 1 For correct use the safe operation SPECIFICATIONS & INSTALLATION INSTRUCTION For correct installation OPERATION Procedure for operation, and adjustments MAINTENANCE and TROUBLESHOOTING Inspection and maintenance, and troubleshooting TECHNICAL MANUAL Technical support, circuit diagram and assembly www.samway.com - 1 - FP120D,FP145D...
- Page 2 EN60204-1: 1997, DIN ISO EN12100-1/ -2:2004, EN1050: 1996 and EN294: 1992 according to the provisions of the regulation 98/37/EC,2006/95/EC,and 89/336/EEC. Name and Signature Date and Place WAENING: FAILURE TO FOLLOW THESE RULES MAY CAUSE RESULT IN SERIOUS PERAONAL INJURY www.samway.com - 2 - FP120D,FP145D...
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Page 3: Safety Introduction
Safety requirements for air power systems machinery and components - Hydraulic. EN 60204-1 1997 Safety of Electical equipment of machines. Part 1. machinery EN 60204-6-2 2005 Electromagentic Generic emission standed. compatibility EN 60204-6-4 2005 Electromagentic Generic emission standed. compatibility www.samway.com - 3 - FP120D,FP145D... - Page 4 NOT be modified and/or used for any application other than for which it was designed. If you have any question relative to itsapplication DO NOT use the machine until you have had detail instruction from your dealer. www.samway.com - 4 - FP120D,FP145D...
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Page 5: Safety Instruction
Please wear glove while operation, cleaning and repair. Stay alert. Watch what you are doing. Do not operate mache when you are tired. Please stand in front of machine for proper position operation. Access position: www.samway.com - 5 - FP120D,FP145D... - Page 6 Disposing wasted material and wasted lubricating oil shall obey the local regulation and be deeply careful. Fire extinguisher. The workshop of user shall be with the fire extinguisher or other devices according to the local safaty regulations and be deeply careful. Use recommended ancillary equipment. www.samway.com - 6 - FP120D,FP145D...
- Page 7 Electrical equipment Keep electrical equipment in a good and safe performance is necessary. 1) Have to connect to earth. www.samway.com - 7 - FP120D,FP145D...
- Page 8 24. If machine intend to be used together with ancillary equipment it shall be so designed that the machine can only be operated if the ancillary equipment is connected in accordance with the above listed requirements. 25. Before cleaning and maintenance operations shall be carried out only when the machine is stationary. www.samway.com - 8 - FP120D,FP145D...
- Page 9 26. The training of the user/operator should be carried out by our authorized agent or service engineer in an oral/practical in site of the ordered blown film line, including protective device explanation, mechanism, personal protective equipment, operation/use. *Any other maintenance is welcome to be contacted manufacturer or our distributor. www.samway.com - 9 - FP120D,FP145D...
- Page 10 3) High voltage. The electric box is to be opened only by a professional electrician ! 4) When changing dies with the quick change tool, hold the handle as shown in the figures above. Make sure your hand will not get between the gaps of crimping finger. www.samway.com - 10 - FP120D,FP145D...
- Page 11 CE Instruction Manual 2. Specification & Installation 2.1. Specification: FP120D Technical Date Standard die sets Hose size 2 -4S Code Lenght (mm) Swaging range (mm) ø4...87 32-10 Die type 32-13 Max opening (mm) 32-16 Master die shoe lenght (mm) 32-19...
- Page 12 Number of swagings ╱ hour * 2000 32-45 Overall dimensions : 32-52 Length (mm) 32-57 Width (mm) 1000 32-64 Height (mm) 1600 32-69 Weight without oil (kg) 1450 32-74 32-78 80-84 80-92 80-100 80-108 *Theoretical with 1/2” hose △Ø10mm 80-116 www.samway.com - 12 - FP120D,FP145D...
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Page 13: Installation Of The Machine
5. During handling, people are strictly prohibited from entering into the path of machine movement. 6. While transportation, Keep attention to the balance of machine. 7. About forklift position of machine, please refer following diagram. The fork length shall be ≧ 2/3 machine width length. www.samway.com - 13 - FP120D,FP145D... - Page 14 It is recommended to screw the machine on the floor with four M12 wedge anchors (A). Boreholes in the floor: Ø12mm, depth 55 mm. www.samway.com - 14 - FP120D,FP145D...
- Page 15 It is important to identify the voltage of source with machine. The voltage of connecting source should be marked on the electric cabinet. Model Recom. Fuse (400V) Supply wire size PE wire size FP120D 25A>fuse>20A 5.5mm² 5.5mm² FP145D 25A>fuse>20A 5.5mm²...
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Page 16: Pneumatic System
Fill the oil tank to center line of the oil level sight glass in the side plate with hydraulic oil like ESSO Nuto H 46 or equivalent. Volume of the tank is approx 135 liters. Filling cap Oil level gauge Draining plug www.samway.com - 16 - FP120D,FP145D... - Page 17 Turn on the main disconnector (NFB: No-fuse Breaker) for the power source to the main cabinet, check if the voltage is correct, then on the NFB of main control panel and sub control panel. www.samway.com - 17 - FP120D,FP145D...
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Page 18: Operation
(3) When the stop device is pressed, the dies will perform a swaging-retraction cycle. (4) When the foot pedal is pressed, the dies will perform a swaging-retraction cycle. (5) Pressure gauge indicates the pressure in the hydraulic system during swaging. (6) Storage locker for die sets. www.samway.com - 18 - FP120D,FP145D... -
Page 19: Control Panel
If need be, dies can be opened by using retraction button(4). Swaging goes on when the button is repressed. After reaching the swaging diameter, dies return to the retraction position of whether the button is pressed or not. www.samway.com - 19 - FP120D,FP145D... - Page 20 O-position or opening dies with retraction button (4). Dies will not open if they are already in the set retraction position. SWAGING VALUE OPENING VALUE SWAGING CONTROL (10) (11) OPENING CONTROL www.samway.com - 20 - FP120D,FP145D...
- Page 21 CE Instruction Manual Selecting the die set FOR FP120D Swaging range 10-----13 13-----16 16-----19 19-----22 22-----26 26-----30 30-----39 39-----45 45-----52 52-----57 57-----64 64-----69 69-----74 74-----78 78-----87 Selecting the die set FOR FP145D Swaging range 84-----92 92-----100 100-----108 108-----116 116-----145 ADAPTER DIES (Only provides to the FP145D USE) www.samway.com...
- Page 22 (8) Insert the die with the retaining pin into the master die, die number always towards you. (9) Release the pull pin. (10) After installing all the dies, make sure they are straight and properly seated in the master dies. www.samway.com - 22 - FP120D,FP145D...
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Page 23: Quick Change
(3) Prior to installing dies, clean the contact surfaces of both the die and master dies properly to avoid damaging the surfaces. (4) Pull the pin in the master die with the tool delivered together with the machine. www.samway.com - 23 - FP120D,FP145D... -
Page 24: Manual Mode
(3) Insert the hose assembly between the dies. (4) Press the semi-automatic swaging button, and dies perform a swaging-retraction cycle. The cycle can be interrupted by releasing the button, If need be, dies can be opened by using the retraction button. www.samway.com - 24 - FP120D,FP145D... -
Page 25: Automatic Mode
(4) Lubricate often with a small anount of grease rather than seldom with much grease. (5) Due to metal scurt that loosens from the fittings to be swaged, the master dies are to be cleaned carefully at intervals of approx 500 operation hours. www.samway.com - 25 - FP120D,FP145D... - Page 26 (5) Recommended oil : ESSO Nuto H 46 or equivalent. (6) Change hydraulic oil after the first 500 hours of operation and every 1000 hours thereafter. (7) If any oil has run out on the floor, wipe it away. www.samway.com - 26 - FP120D,FP145D...
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Page 27: Maintenance And Troubleshooting
2. Check the damage or deterioration external electric cable. Be sure that it is normal. 3. Check warning labeling is clean or not. If dropped or disappeared, contact your dealer for a new one. 4. Check safety cover. Be sure that it is normal. www.samway.com - 27 - FP120D,FP145D... - Page 28 4. Inspect and adjust the machine leveling, be sure to follow the instruction in this manual. 5. Clean the opening of the machine. 6. Inspect the noise of motor running and check the value. 7. Inspect the contact relay of electric case internal. www.samway.com - 28 - FP120D,FP145D...
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Page 29: Troubleshooting
Product doesn’t ideal The piece is over scope. Check the specification Pressure is not reached ideal. Call supplier or servicer. Any other maintenance, service and trouble are welcome to be contacted Yung Lung or our distributor. www.samway.com - 29 - FP120D,FP145D... -
Page 30: Technical Manual
CE Instruction Manual 5. Technical Manual 5.1. Electrical scheme Electrical components list FP120D, FP145D ltem Description Manufacture Type Technical data Standards Marking Main Moeller P1-32EASVB 250Vac, 30A EN60947-1 disconnector EN60947-2 (switch type) with undervoltage release trip Motor breaker Moeller PKZM0-32... - Page 31 AC250V, 50/60Hz EN60947-1 EN60947-5-1 Potentiometer novotechnik LHW 100 24Vdc EN61010-1 Solenoid valve TOKIMEC DG4V-5-8C- 24Vdc VDE0580 M-U1-H-7-40 Solenoid valve TOKIMEC DG4V-3-8C- 24Vdc VDE0580 M-U1-H-7-52 Terminal block Wago Ue=800V,15A IEC 947-7-1 EN60947 idec BN-,BNH- EN60127 legrand www.samway.com - 31 - FP120D,FP145D...
- Page 32 CE Instruction Manual www.samway.com - 32 - FP120D,FP145D...
- Page 33 CE Instruction Manual www.samway.com - 33 - FP120D,FP145D...
- Page 34 CE Instruction Manual 5.2 Assembly of FP120D No Cote Name No Cote Name 65-01 SWAGING UNIT FRAME 65-26 STOP LEVER 65-02 MASTER DIE SET LARGE 65-27 GREASE NIPPLE 65-03 MASTER DIE SMALL 65-28 SCREW 65-04 LOWERELANGE 65-29 GUIDERING 65-05 HOLDER FOR COVER(R)
- Page 35 80-19 SLIDING PLATE 80-44 FIXING,PLATE 80-20 CYLINDER 80-45 SCREW 80-21 PISTON 80-46 SPRING 80-22 SEAL HOUSING 80-47 LOCKING PIN 80-23 SCREW 80-48 CAPPED NUT 80-24 POTENTIOMETER SUPPORT 80-49 SPRING 80-25 ADJUSTING LEVER 80-50 DUST SEALS www.samway.com - 35 - FP120D,FP145D...
- Page 36 CE Instruction Manual www.samway.com - 36 - FP120D,FP145D...
- Page 37 NIPPLE 90° Z025 NIPPLE (SET) Z026 NIPPLE (SET) Z027 HYDRAULIC PIPE (SET) Z028 HYDRAULIC PIPE (SET) Z029 MAGNET PLUG Z030 OIL LEVEL SIGHT GLASS Z031 SCREW Z032 SCREW Z033 TANK COVER Z034 NIPPLE HOSE ASSEMBY www.samway.com - 37 - FP120D,FP145D...