Broadley James SingleSense SU800 Operation Manual
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Broadley James SingleSense SU800 Operation Manual

Single-use ph sensor
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Operation Manual
SingleSense
Single-Use
™
pH Sensor
Model SU800

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Summary of Contents for Broadley James SingleSense SU800

  • Page 1 Operation Manual SingleSense Single-Use ™ pH Sensor Model SU800...
  • Page 2 Purpose and Scope Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Purpose This manual provides instructions on how to operate the SU800 SingleSense™ Single-Use pH Sensor for use with a bioprocess container (BPC). Scope This manual is for customers who purchase and use the SU800 SingleSense™ Single-Use pH Sensor. Precautions This product is intended for professional use only.
  • Page 3 Compliance Information Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Compliance Broadley-James Corporation confirms Model SU800 SingleSense™ Single-Use pH Sensor meets the following regulatory and compliance standards: CE Compliant RoHS Compliant REACH Compliant CFR 21-11 Compliant Not applicable BSE/TSE/ADI Compliant USP Class VI Compliant Yes, all wetted parts FDA Material Compliant...
  • Page 4 Product Description and Symbol Definitions Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Product Description The SU800 SingleSense™ Single-Use pH Sensor is gamma sterilizable and designed for use with a BPC. Definition of Symbols Catalogue number Serial number CE marking Use by date Temperature limit Quantity...

  • Page 5: Table Of Contents

    Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Table of Contents Operation Overview Step 1: How It Works Step 2: Startup, Calibration, and Operation Step 3: Mid-Run Standardization Check Appendices Appendix A – Dimensional Drawing of Sensor Appendix B – Buffer Storage Chamber Solution Table Appendix C –...

  • Page 6: Operation Overview

    Operation Overview Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Operation Steps Step 2 Step 3 Step 1 Startup, Calibration, and Operation Optional Mid-Run Standardization Check How It Works • Connect the Sensor to the • Essential Terms and • Retraction into the Buffer BPC Control System Definitions Storage Chamber...

  • Page 7: Step 1: How It Works

    Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Step 1: How It Works • Essential Terms and Definitions • Sensor Description • Cutaway of Operation September 2021 | 7 OM-062103 R1...
  • Page 8 1.0 How It Works Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Essential Terms and Definitions This table outlines terms and definitions important for the operation process. See the next slide for their location on the sensor. Term Definition Buffer storage chamber Houses and protects the glass pH sensor within the sensor body Calibration tag Tag on the sensor’s cable that displays data specific to each sensor (do not remove)
  • Page 9 1.0 How It Works Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Sensor Description Removable Lever arm Lever Arm Back red safety back zip tie position pH Sensor Retracted Calibration tag Sensor’s VP8 connector Lever arm Buffer forward storage Lever Arm Forward Glass pH position chamber...
  • Page 10 1.0 How It Works Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Cutaway of Operation Buffer storage Lever Arm Back chamber pH Sensor Retracted Into Process media Buffer Storage Chamber The glass pH sensor is out of the process media and measuring the buffer storage chamber pH.

  • Page 11: Step 2: Startup, Calibration, And Operation

    Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Step 2: Startup, Calibration, and Operation • Sequence of Startup, Calibration, and Operation • Connect the Sensor to the BPC Control System • Temperature Check • Calibration • Remove the Red Safety Zip Tie September 2021 | 11 OM-062103 R1...
  • Page 12 2.0 Startup, Calibration, and Operation Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Sequence of Startup, Calibration, and Operation 1. Connect the sensor to 2. Bring BPC, process media, and the the BPC control system. sensor to operating temperature. 3. Before calibration, confirm the Startup, pH control loop is set to HOLD, 7.
  • Page 13 2.0 Startup, Calibration, and Operation Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Connect the sensor to the BPC control system. BPC control system Connector protective cap SU800 installed into an Eldon James barbed port with simulated BPC VP8 cable plug Connector pins •...
  • Page 14 2.0 Startup, Calibration, and Operation Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Bring the process media to operating temperature. 37° C • Bring the process media to operating temperature (37° C). • Allow the sensor to reach thermal equilibrium with the process media.
  • Page 15 2.0 Startup, Calibration, and Operation Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Pre-calibration Precaution Before calibration, confirm the pH control loop is set to HOLD, PAUSE, or OFF in the BPC control system. Do not retract the sensor if the closed loop control is active.
  • Page 16 2.0 Startup, Calibration, and Operation Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Calibration: Direct Input of Offset and Slope The Factory Offset is the sensor’s offset (mV at pH 7) when measured at the factory before shipping. 1. Reference the data on the calibration tag.
  • Page 17 2.0 Startup, Calibration, and Operation Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Calibration: 1-point Standardization Perform a 1-point standardization. Note: The correct pH value of the sensor’s buffer chamber is indicated on the tag at 25° C. Refer to Appendix B – Storage Buffer Table for a complete chart of storage buffer value versus temperature.
  • Page 18 2.0 Startup, Calibration, and Operation Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Remove the red safety zip tie. • Tools are not needed to remove the zip tie. • Pull red safety zip tie in opposite directions. The zip tie will separate along a prescored line.
  • Page 19 2.0 Startup, Calibration, and Operation Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Insert the pH sensor into the process media. • Push the lever arm forward until the handle touches the silicone tubing. The glass pH sensor will insert into the process media. •...
  • Page 20 2.0 Startup, Calibration, and Operation Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Reactivate the pH control loop. The pH control loop can be taken off HOLD, PAUSE, or OFF and made active again after the glass pH sensor has been inserted into the BPC media. September 2021 | 20 OM-062103 R1...
  • Page 21 2.0 Startup, Calibration, and Operation Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual 2.10 Post-startup Checklist BPC control system (not shown)  1. Is the sensor connected to the BPC control system?  4. Is the red safety zip tie removed? ...

  • Page 22: Step 3: Mid-Run Standardization Check

    Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Step 3: Optional Mid-Run Standardization Check • Retraction into the Buffer Storage Chamber • Checking the Sensor Offset • Reinsertion of Sensor September 2021 | 22 OM-062103 R1...
  • Page 23 3.0 Optional Mid-Run Standardization Check Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Sequence of Optional Mid-Run Standardization Check 1. Pause the pH control loop on the 2. Retract the glass pH sensor into BPC control system. Remove the red the buffer storage chamber.
  • Page 24 3.0 Optional Mid-Run Standardization Check Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Retraction into the Buffer Storage Chamber 1. Pause pH control loop before you retract the sensor. Remove the red safety zip tie if one was installed. 2. Retract the sensor. The o-ring seal cleans the glass pH sensor as it is retracted into the buffer storage chamber.
  • Page 25 3.0 Optional Mid-Run Standardization Check Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Checking the Sensor Offset 3. Check the pH value on the calibration tag. The sensor should now read within 0.05 pH units of the value on the calibration tag. 4.
  • Page 26 3.0 Optional Mid-Run Standardization Check Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Reinsertion of Sensor Caution: If the change in pH is more than 0.2 pH units, reset integral on the proportional-integral-derivative (PID) parameter before re-engaging pH control loop. 5.

  • Page 27: Appendices

    Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Appendices • Appendix A – Dimensional Drawing of Sensor • Appendix B – Buffer Storage Chamber • Appendix C – Calibration Tag Data • Appendix D – Specification Sheet • Appendix E – Purchasing Sheet September 2021 | 27 OM-062103 R1...
  • Page 28 Appendices Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Appendix A – Dimensional Drawing of Sensor Lever Arm Forward Lever Arm Back pH Sensor Inserted pH Sensor Retracted Figure 13. Dimensional drawing of sensor inserted and retracted with red safety zip tie September 2021 | 28 OM-062103 R1...

  • Page 29: Appendix B - Buffer Storage Chamber Solution Table

    Appendices Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Appendix B – Buffer Storage Chamber Solution Table T, ºC Normalized pH (NIST 6.864) This table outlines the 0.0875 0.0589 nominal pH level of the 0.0349 sensor’s buffer storage 0.0156 chamber solution in -0.0114 correlation with -0.0205...

  • Page 30: Appendix C - Calibration Tag Data

    Appendices Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Appendix C – Calibration Tag Data Note: The data on the tag is for sample purposes only. The Calibration Data is unique to each sensor. It gives the factory calibration principles and data for each sensor. The Factory Offset is the sensor’s offset (mV at pH 7) when measured at the factory before shipping.

  • Page 31: Appendix D - Specification Sheet

    Appendices Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Appendix D – Specification Sheet (Model SU800) September 2021 | 31 OM-062103 R1...

  • Page 32: Appendix E - Purchasing Sheet

    Appendices Model SU800 SingleSense™ Single-Use pH Sensor Operation Manual Appendix E – Purchasing Sheet (Model SU800) 8-Sep-21 | 32 OM-062103 R1...
  • Page 33 Contact Us Broadley-James Corporation 19 Thomas, Irvine, CA 92618 USA sales@broadleyjames.com helpdesk@broadleyjames.com www.broadleyjames.com Phone: 949-829-5555 Toll-free: 800-288-2833 Fax: 949-829-5550 September 2021 | 33 OM-062103 R1...

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