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Broadley James SingleSense SU600 Operation Manual
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Broadley James SingleSense SU600 Operation Manual

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Operation Manual
™
SingleSense
Single-Use
pH Sensor
Model SU600/SU680
Doc Nbr: OM-082101 R2
Published 28 February 2022

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Summary of Contents for Broadley James SingleSense SU600

  • Page 1 Operation Manual ™ SingleSense Single-Use pH Sensor Model SU600/SU680 Doc Nbr: OM-082101 R2 Published 28 February 2022...
  • Page 2 Purpose and Scope Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Purpose This manual provides instructions on how to operate Models SU600/SU680 SingleSense™ single-use pH sensors for use with a downstream bioprocess system. Scope This operation manual is for customers who purchase and use Models SU600/SU680 SingleSense™ single-use pH sensors.
  • Page 3 Compliance Information Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Compliance Broadley-James Corporation confirms Models SU600/SU680 SingleSense™ single-use pH sensors meet the following regulatory and compliance standards: CE Compliant RoHS Compliant REACH Compliant CFR 21-11 Compliant Not applicable BSE/TSE/ADI Compliant USP Class VI Compliant Yes, all wetted parts FDA Material Compliant...
  • Page 4 Product Description and Symbol Definitions Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Product Description The SU600 and SU680 SingleSense™ single-use pH sensors are designed for operation with a downstream bioprocess system. Definition of Symbols Catalogue number Serial number CE marking Use by date Temperature limit Quantity...

  • Page 5: Table Of Contents

    Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Table of Contents Operation Overview Step 1: How It Works Step 2: Startup, Calibration, and Operation Step 3: Optional Mid-Run Standardization Check Appendices Appendix A – Buffer Storage Chamber Solution Table Appendix B – Calibration Tag Data Appendix C –...

  • Page 6: Operation Overview

    Operation Overview Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Operation Steps Step 1 Step 2 Step 3 How It Works Startup, Calibration, and Operation Optional Mid-Run Standardization Check • Switch the pH Sensor Into • Essential Terms and • Connect the Sensor to the the Buffer Storage Chamber Definitions Control System...

  • Page 7: Step 1: How It Works

    Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Step 1: How It Works • Essential Terms and Definitions • Sensor Description • Cutaway of Operation February 2022 | 7 OM-082101 R2...
  • Page 8 1.0 How It Works Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Essential Terms and Definitions The table outlines terms and definitions that are important for the operation process. See the next slide for their location on the sensor and single-use assembly. Term Definition Aseptic connector (optional)
  • Page 9 1.0 How It Works Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Sensor Description Outlet Dial face Calibration tag Bracket clip Sensor’s VP8 Connector Yellow Protective Cap Inlet Switch Figure 1. Sensor description February 2022 | 9 OM-082101 R2...
  • Page 10 1.0 How It Works Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Single-Use Assembly Description Customer-specified aseptic connector Customer-specified tubing Dial face Outlet Calibration tag Bracket clip Yellow Switch protective cap Inlet Blue zip-tie Figure 2. Single-use assembly description February 2022 | 10 OM-082101 R2...
  • Page 11 1.0 How It Works Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Mounting to Optional Bracket Mounting bracket (optional) Outlet To mitigate inline bubbles, the recommended orientation for installing the sensor is vertical, with the outlet on the top and the inlet on the bottom. Broadley-James offers an optional sensor bracket for this purpose.
  • Page 12 1.0 How It Works Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Sensor Operation Modes The sensor has two operation modes—measure and calibrate. Use the switch on the dial face to move the sensor between the two positions. Move Switch to the Measure Position Move Switch to the Calibrate Position pH Sensor in Flow Stream pH Sensor in Buffer Storage Chamber...
  • Page 13 1.0 How It Works Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Cutaways of Sensor Operation Modes Switch to the Calibrate Position Switch to the Measure Position pH Sensor in Buffer Storage Chamber pH Sensor in Flow Stream This image shows the pH sensor out of the process This image shows the pH sensor out of the buffer solution and measuring the pH of the buffer storage storage chamber and measuring the pH of the process...

  • Page 14: Step 2: Startup, Calibration, And Operation

    Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Step 2: Startup, Calibration, and Operation • Sequence of Startup, Calibration, and Operation • Mount Sensor to Optional Bracket • Connect the Sensor to Instrumentation • Calibrate Sensor February 2022 | 14 OM-082101 R2...
  • Page 15 2.0 Startup, Calibration, and Operation Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Sequence of Startup, Calibration, and Operation 1. Confirm the sensor 2. If the sensor is used for cable is connected to control, set the pH control loop process instrumentation.
  • Page 16 2.0 Startup, Calibration, and Operation Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Mount the sensor onto the optional bracket by snapping it into place. Mounting bracket (optional) Fastener Fastener Bracket clip Bracket clip Figure 6. Installing new sensor to optional mounting bracket February 2022 | 16 OM-082101 R2...
  • Page 17 2.0 Startup, Calibration, and Operation Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Confirm the sensor is connected to your instrumentation. • Remove the yellow protective Yellow cap from the sensor’s VP8 protective cap connector. • Connect the sensor to your pH meter or process control system with the VP8 plug.
  • Page 18 2.0 Startup, Calibration, and Operation Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Pre-Calibration Precaution If this sensor is used for control, confirm the pH control loop is set to HOLD, PAUSE, or OFF in the control system before calibration. Do not switch the sensor to calibrate position if the closed loop control is active.
  • Page 19 2.0 Startup, Calibration, and Operation Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Calibration: Direct Input of Offset and Slope The Factory Offset is the sensor’s offset (mV at pH 7) when measured at the factory before shipping. 1. Reference the data on the calibration tag.
  • Page 20 2.0 Startup, Calibration, and Operation Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Calibration: 1-point Standardization Perform a 1-point standardization. Note: The pH value of the sensor’s buffer chamber is indicated on the tag at 25° C. Refer to Appendix A – Storage Buffer Table for a complete chart of storage buffer value versus temperature.
  • Page 21 2.0 Startup, Calibration, and Operation Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Switch the sensor to the measure position. After completing a 1-point standardization, rotate the switch to the measure position. The pH sensor is now in the flow stream. Outlet Process solution...
  • Page 22 2.0 Startup, Calibration, and Operation Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Reengage the pH control loop. If this sensor is used for control, take the pH control loop off HOLD, PAUSE, or OFF on the control system. This completes the startup and calibration. The sensor is now operational and measuring the pH of the downstream process.
  • Page 23 2.0 Startup, Calibration, and Operation Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Operation Checklist ❑ 1. Has the sensor been switched to the measure position for full operation? ❑ 2. If this sensor is being used for control, is the pH control loop system reengaged after the 1-point standardization check? The startup is complete.

  • Page 24: Step 3: Optional Mid-Run Standardization Check

    Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Step 3: Optional Mid-Run Standardization Check • Sequence of Optional Mid-Run Standardization Check • Switch the pH Sensor Into the Buffer Storage Chamber • Check the pH Sensor Offset • Switch the pH Sensor Back Into the Flow Stream February 2022 | 24 OM-082101 R2...
  • Page 25 3.0 Optional Mid-Run Standardization Check Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Sequence of Optional Mid-Run Standardization Check 2. If the sensor is used for control, 1. Confirm the sensor is in the measure position. pause the pH control loop. Optional 7.
  • Page 26 3.0 Optional Mid-Run Standardization Check Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Switch the pH Sensor Into the Buffer Storage Chamber 2. Move the switch to the 1. Confirm the sensor is in the calibrate position. measure position. Before you switch to calibrate, pause the pH control loop if the sensor is used for control. Figure 12.
  • Page 27 3.0 Optional Mid-Run Standardization Check Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Checking the pH Sensor Offset 1. Check the pH value on the calibration tag. The sensor should read within 0.05 pH units of the value on the calibration tag. 2.
  • Page 28 3.0 Optional Mid-Run Standardization Check Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Switching the pH Sensor Back Into Flow Stream Move the switch back to the measure position. Reengage the pH control loop. This completes the optional mid-run standardization check. Figure 14.

  • Page 29: Appendices

    Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendices • Appendix A – Buffer Storage Chamber Solution Table • Appendix B – Calibration Tag Data • Appendix C – Specification Sheets • Appendix D – Purchasing Sheets February 2022 | 29 OM-082101 R2...
  • Page 30 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix A – Buffer Storage Chamber Solution Table T, ºC Normalized pH (NIST 6.864) This table outlines the 0.0875 0.0589 nominal pH level of the 0.0349 sensor’s buffer storage 0.0156 chamber solution in -0.0114 correlation with -0.0205...

  • Page 31: Appendix B - Calibration Tag Data

    Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix B – Calibration Tag Data Note: The data on the tag is for sample purposes only. The Calibration Data is unique to each sensor. It gives the factory calibration principles and data for each sensor. The Factory Offset is the sensor’s offset (mV at pH 7) when measured at the factory before shipping.
  • Page 32 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix C – Specification Sheet for SU600 with 1/8-inch Hose Barbs February 2022 | 32 OM-082101 R2...
  • Page 33 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix C (cont.) – Specification Sheet for SU600 with 1/4-inch Hose Barbs February 2022 | 33 OM-082101 R2...
  • Page 34 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix C (cont.) – Specification Sheet for SU600 with 3/8-inch Hose Barbs February 2022 | 34 OM-082101 R2...
  • Page 35 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix C (cont.) – Specification Sheet for SU680 with 1/2-inch Hose Barbs February 2022 | 35 OM-082101 R2...
  • Page 36 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix C (cont.) – Specification Sheet for SU680 with 3/4-inch Hose Barbs February 2022 | 36 OM-082101 R2...
  • Page 37 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix C (cont.) – Specification Sheet for SU680 with 1-inch Hose Barbs February 2022 | 37 OM-082101 R2...
  • Page 38 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix D – Purchasing Sheet for SU600 with 1/8-inch Hose Barbs February 2022 | 38 OM-082101 R2...
  • Page 39 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix D (cont.) – Purchasing Sheet for SU600 with 1/4-inch Hose Barbs February 2022 | 39 OM-082101 R2...
  • Page 40 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix D (cont.) – Purchasing Sheet for SU600 with 3/8-inch Hose Barbs February 2022 | 40 OM-082101 R2...
  • Page 41 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix D (cont.) – Purchasing Sheet for SU680 with 1/2-inch Hose Barbs February 2022 | 41 OM-082101 R2...
  • Page 42 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix D (cont.) – Purchasing Sheet for SU680 with 3/4-inch Hose Barbs February 2022 | 42 OM-082101 R2...
  • Page 43 Appendices Model SU600/SU680 SingleSense™ Single-Use pH Sensor Operation Manual Appendix D (cont.) – Purchasing Sheet for SU680 with 1-inch Hose Barbs February 2022 | 43 OM-082101 R2...
  • Page 44 Contact Us Broadley-James Corporation 19 Thomas, Irvine, CA 92618 USA sales@broadleyjames.com helpdesk@broadleyjames.com www.broadleyjames.com Phone: 949-829-5555 Toll-free: 800-288-2833 Fax: 949-829-5550 February 2022 | 44 OM-082101 R2...

This manual is also suitable for:

Singlesense su680