Broadley James SingleSense SU800 Installation Manual

Single-use ph sensor
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Installation Manual
SingleSense
Single-Use
®
pH Sensor
Model SU800
Doc Nbr: IM-062101 R3
Published 13 Sept 2023

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Summary of Contents for Broadley James SingleSense SU800

  • Page 1 Installation Manual SingleSense Single-Use ® pH Sensor Model SU800 Doc Nbr: IM-062101 R3 Published 13 Sept 2023...
  • Page 2 Purpose and Scope Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Purpose This manual provides instructions on how to install the SU800 SingleSense ® Single-Use pH Sensor for use with a bioprocess container (BPC). Scope This manual is for customers who purchase and use the SU800 SingleSense Single-Use pH Sensor.
  • Page 3: Wetted Materials

    Compliance Information Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Compliance Broadley-James Corporation confirms Model SU800 SingleSense Single-Use pH Sensor meets the following ® regulatory and compliance standards: CE Compliant RoHS Compliant REACH Compliant CFR 21-11 Compliant Not applicable BSE/TSE/ADI Free USP Class VI Compliant Yes, all wetted parts...
  • Page 4: Product Description

    Product Description and Symbol Definitions Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Product Description The SU800 SingleSense Single-Use pH Sensor is gamma sterilizable and designed for use with a BPC. ® Definition of Symbols Catalogue number Serial number CE marking Use by date Temperature limit...
  • Page 5: Table Of Contents

    Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Table of Contents Installation Overview Step 1: Preparation Step 2: Installation Step 3: Post-Installation Inspection Appendices Appendix A – Dimensional Drawing of Installed Sensor Appendix B – Dimensional Drawing of 1-inch Silicone Tube Appendix C –...
  • Page 6: Installation Overview

    Installation Overview Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Installation Steps Step 1: Preparation Step 2: Installation • Recommended Parts and Supplies • Installation Overview • Essential Terms • Install Tubing Installation • Sensor Description • Remove Protective Cap •...
  • Page 7: Step 1: Preparation

    Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Step 1: Preparation • Recommended Equipment and Supplies • Essential Terms and Definitions • Sensor Description • Unpacking the Sensor Sept 2023 | 7 IM-062102 R3...
  • Page 8 1.0 Preparation Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Recommended Equipment and Supplies The following materials are recommended to complete the installation. Item Quantity Description Eldon James 1-inch barbed port or The sensor is designed to be used with an Eldon James equivalent barbed port.
  • Page 9 1.0 Preparation Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Essential Terms and Definitions This table outlines terms and definitions important for the installation process. See the next slide for their location on the sensor. Term Definition Section of the sensor body that is used to create a seal with the silicone tube Barbed feature and barbed port Buffer storage chamber...
  • Page 10 1.0 Preparation Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Sensor Description Logo facing upward for installation Red safety zip tie Buffer storage chamber Yellow Calibration tag Protective protective cap Lever arm end cap Barbed feature housing Figure 1. Sensor description Sept 2023 | 10 IM-062102 R3...
  • Page 11 1.0 Preparation Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Sensor Packaging Configuration • The sensor is double bagged. • The outer bag protects the inner bag. • The inner bag is sealed in a Class 7 clean air hood. •...
  • Page 12 1.0 Preparation Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Unpacking the Sensor Remove the outer bag from the sensor • package and transfer the inner bag to a clean room. • When inside a clean room, carefully open the inner bag and remove the sensor.
  • Page 13: Step 2: Installation

    Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Step 2: Installation • Installation Overview • Install Tubing • Remove Protective Cap • Secure Zip Ties Sept 2023 | 13 IM-062102 R3...
  • Page 14 2.0 Installation Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Installation Overview Tubing (Refer to Appendix B for dimensional drawing on recommended length of tubing) Eldon James barbed port installed on a This image shows the necessary components to install the sensor Zip Ties into a BPC.
  • Page 15 2.0 Installation Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Install the silicone tube on the Eldon James barbed port. Silicone tube (Refer to Appendix B for the dimensional drawing • For ease of installation, of the tubing with Eldon James recommended length) lubricate the internal...
  • Page 16 2.0 Installation Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Remove the protective end cap. Remove protective end cap the yellow protective connector cap or Do not remove red safety zip tie. The calibration tag should remain attached throughout the installation process. Figure 6.
  • Page 17 2.0 Installation Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Install the sensor into the silicone tube and barbed port. Logo side up for ease of operation Sensor is installed with isopropyl alcohol as a lubricant Eldon James barbed port installed on a BPC •...
  • Page 18 2.0 Installation Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Secure the silicone tube with zip ties. Blue zip ties Simulation of BPC • We recommend using a zip tie at each end as shown. • To ensure best fit, use of a zip-tie tool or fastener is recommended.
  • Page 19 2.0 Installation Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Clip the ends of the blue zip ties after securing a tight fit. This completes the installation process. We recommend bubble wrapping the sensor prior to final packaging with the BPC. Figure 9.
  • Page 20: Step 3: Post-Installation Inspection

    Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Step 3: Post-Installation Inspection • Inspection Checklist • Packaging Recommendations • Final Bubble Wrap Sept 2023 | 20 IM-062102 R3...
  • Page 21 3.0 Post-Installation Inspection Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Post-Installation Inspection Checklist  1. Is the yellow protective cap on?  4. Is the lever arm tied back?  2. Is the tag on the sensor cable? ...
  • Page 22: Appendices

    Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Appendices • Appendix A – Dimensional Drawing of Installed Sensor • Appendix B – Dimensional Drawing of 1-inch Silicone Tube • Appendix C – Dimensional Drawing of Eldon James Barbed Port •...
  • Page 23 Appendices Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Appendix A – Dimensional Drawing of Installed Sensor Logo up Figure 11. Dimensional drawing of sensor Sept 2023 | 23 IM-062102 R3...
  • Page 24 Appendices Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Appendix B – Dimensional Drawing of 1-inch Silicone Tube These are nominal dimensions that will guarantee that the barbed feature of the sensor will touch the barbed feature of the Eldon James port. Figure 12.
  • Page 25 Appendices Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Appendix C – Dimensional Drawing of Eldon James Barbed Port Figure 13. Dimensional drawing of barbed port 1 This dimensional drawing was provided by Eldon James Corporation. See Eldon James Corporation for the latest revision of this drawing. Sept 2023 | 25 IM-062102 R3...
  • Page 26 Appendices Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Appendix D – Dimensional Drawing of Tubing Fit This dimensional drawing shows the proper tubing fit. The barbed features are designed to meet and touch in order to create a strong seal.
  • Page 27 Appendices Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Appendix E – Specification Sheet (Model SU800) Sept 2023 | 27 IM-062102 R3...
  • Page 28 Appendices Model SU800 SingleSense ® Single-Use pH Sensor Installation Manual Appendix F – Purchasing Sheet (Model SU800) Sept 2023 | 28 IM-062102 R3...
  • Page 29 Contact Us Broadley-James Corporation 19 Thomas, Irvine, CA 92618 USA sales@broadleyjames.com helpdesk@broadleyjames.com www.broadleyjames.com Phone: 949-829-5555 Toll-free: 800-288-2833 Fax: 949-829-5550 Sept 2023 | 29 IM-062102 R3...

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