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LRAD 450XL
GENASYS INC.
LRAD 450XL
EQUIPMENT MANUAL
16262 West Bernardo Dr.
San Diego, CA 92127
www.genasys.com
Catalog: LRAD-450XL-MANUAL
CAGE: 1K3W7
Part No.: 112343-00 Rev. E
Revised Jan. 2021
Copyright, 2020, Genasys Inc.

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  • Page 1 LRAD 450XL GENASYS INC. LRAD 450XL EQUIPMENT MANUAL 16262 West Bernardo Dr. San Diego, CA 92127 www.genasys.com Catalog: LRAD-450XL-MANUAL CAGE: 1K3W7 Part No.: 112343-00 Rev. E Revised Jan. 2021 Copyright, 2020, Genasys Inc.
  • Page 2: Table Of Contents

    LRAD 450XL GENASYS INC. Table of Contents Table of Contents ..........................i List of Figures ...........................ii List of Tables ........................... iii 1.0 Important Safety Information ....................1 1.1 Acoustic Volume Levels ......................2 2.0 Introduction ..........................5 3.0 Preparation for Use ........................5 3.1 Unpacking Instructions ......................
  • Page 3: List Of Figures

    LRAD 450XL GENASYS INC. 10.0 Troubleshooting ........................29 10.1 Symptom: No green power LED after turning on the main power switch...... 29 10.2 Symptom: There is low or no sound coming from the LRAD........... 30 10.3 Symptom: No display or backlights on Control Module..........30 10.4 Symptom: No audio or low audio from LRAD ..............
  • Page 4 LRAD 450XL GENASYS INC. Figure 27: Driver Connection ......................37 Figure 28: Driver Removal ......................38 Figure 29: Application of RTV on Driver..................39 List of Tables Table 1: Acoustic Exposure Limits ....................3 Table 2: Standard LRAD-450XL Parts List ..................5...
  • Page 5: Important Safety Information

    LRAD 450XL GENASYS INC. 1.0 Important Safety Information The LRAD-450XL is capable of producing sound pressure levels that have the potential to cause temporary or permanent hearing damage if not used properly. Always follow the safety precautions described in this manual as well as on the unit’s operator interfaces.
  • Page 6: Acoustic Volume Levels

    LRAD 450XL GENASYS INC. 1.1 Acoustic Volume Levels The LRAD-450XL acoustic device is capable of producing a maximum continuous sound pressure level (SPL) of 145 dB in order to achieve adequate communications over long distances. The sound pressure levels achieved at full volume at distances of 40 meters or less may cause hearing damage if people are exposed to these for long periods of time.
  • Page 7: Table 1: Acoustic Exposure Limits

    LRAD 450XL GENASYS INC. Table 1: Acoustic Exposure Limits Sound Sound Sound Level Time limit Distance Level Time limit Distance Level Time limit Distance (dBSPL) (minutes) (meters) (dBSPL) (minutes) (meters) (dBSPL) (minutes) (meters) <80 no limit 1440 2239 1210 1995...
  • Page 8: Figure 2: Lrad-450Xl Operation Zones

    LRAD 450XL GENASYS INC. LRAD-450XL OPERATION ZONES LRAD 300X Operation Zones DO NOT ENTER WITHIN 40 METERS DURING CONTINUOUS OPERATION DO NOT ENTER WITHIN 5 METERS DURING CONTINUOUS OPERATION WITHOUT HEARING PROTECTION OPERATOR HEARING PROTECTION REQUIRED WITHIN ONE METER Figure 2: LRAD-450XL Operation Zones HEARING PROTECTION: The LRAD is provided with foam earplugs which afford the operator of the LRAD enough hearing protection to allow for safe, continuous operation of the unit.
  • Page 9: Introduction

    The LRAD-450XL system ships in a reusable hard case. The provided case should be stored and used whenever shipping or transporting the LRAD. Spare crates can be ordered from Genasys Inc. See the parts list in Table 2 for more information.
  • Page 10 LRAD 450XL GENASYS INC. CABLE ASSEMBLY, REMOTE CONTROL, 20 FT, SS CABLE ASSEMBLY, DC INPUT, 4X14 GA, 12 FT, FUSED, SS CABLE ASSEMBLY, USB 2.0, DOWNLOAD, MP3, D38999, 48 IN MICROPHONE, RECORDING, NOISE CANCELLING ELEMENT, METAL BUTTONS, SS EAR PLUG, FOAM, W/0 CORD, NRR 33 dB (QTY: 10)
  • Page 11: Inspection

    Ensure that all items in the parts list are included in your shipment. Inspect the shipping case for any signs of damage. If any of the items are missing or the shipment appears to be damaged in any way, please contact your Genasys sales representative for assistance. 4.0 Installation Instructions 4.1 Power Input Connection...
  • Page 12: Figure 4: Lrad-450Xl Dc Power Cable Pinout

    LRAD 450XL GENASYS INC. The MIL-D-38999 connector on the other end of the cable connects to the power input connector of the LRAD. Refer to the following pinout for any troubleshooting or repairs: Pinout for Power Input Connector: Connector type: D38999/26WE6SN...
  • Page 13: Basic Cabling Installation

    LRAD 450XL GENASYS INC. 4.2 Basic Cabling Installation Connect cables as shown in the figure below. Connect the straight plug of the provided short control unit cable to the connector at the rear of the control unit. Optional: Install control unit mounting...
  • Page 14: Installing The Optional Maxabeam Kit (Sold Separately)

    LRAD 450XL GENASYS INC. 4.3 Installing the Optional Maxabeam Kit (Sold Separately) Figure 6: Maxabeam Installation 1. Remove only the 4 screws and washers shown (Items 3 and 4) and the top handle (not shown) from the Side Support Plate on the top of the LRAD head unit.
  • Page 15: Installing The Manual Pan-Tilt Head Mount

    LRAD 450XL GENASYS INC. 4.4 Installing the Manual Pan-Tilt Head Mount Figure 7: Manual Pan/Tilt Head Mounting 1. Remove the six hex-head screws and flat washers (Items 1 and 2) from the Side Support Plate (Item 4) on the bottom of the LRAD head unit.
  • Page 16 LRAD 450XL GENASYS INC. 3. The stud at the bottom of the Pan-Tilt Head will fit into the Medium Duty Tripod (118067- 00) (sold separately) or the Pole Mount (106664-00) (also sold separately). 4. Adjust the tilt position of the LRAD by loosening the Tilt Friction Adjustment Knob and tilting the unit using the handle.
  • Page 17: Installing The Optional Pole Mount Kit (Sold Separately)

    LRAD 450XL GENASYS INC. 4.5 Installing the Optional Pole Mount Kit (Sold Separately) Figure 8: Pole Mount Kit Installation Manual Part No.: 112343-00 Rev. E...
  • Page 18: The Lrad Head Unit

    LRAD 450XL GENASYS INC. 1. The Pole Mount can be used to attach the LRAD to poles from 2" to 6" in diameter. 2. Affix Pole Mount Weldment (Item 1) using the two Pipe Clamps (Item 2) and the hardware items provided (Items 3 to 6).
  • Page 19: Control Module Operation

    LRAD 450XL GENASYS INC. The Control Module is preloaded with a number of warning and test messages that may be freely used or deleted as needed. The figures below show the main elements of the Control Modules. A sealed, ruggedized package houses an MP3 player capable of playing audio in MP3, WAV and WMA formats.
  • Page 20: Mic/Usb Connection

    LRAD 450XL GENASYS INC. 5.1.1 MIC/USB Connection The MIC/USB connector allows connection of the microphone or another accessory device such as a Phraselator, a CD player, or a commercial audio device, such as the iPod. Audio played from an external device using this connection will be mixed with any audio being played through the LRAD’s Control Module: it will not override any other audio being played.
  • Page 21: Audio Out Connection

    LRAD 450XL GENASYS INC. 5.1.2 Audio Out Connection The LRAD Control Interface connector is provided for connection to the LRAD’s head unit with the provided interface cable. This connection allows remote power on/off and volume functions. It also is used to transmit audio from the Control Module to the Amplifier Module.
  • Page 22: Lcd Display

    LRAD 450XL GENASYS INC. Table 3: Control Module Button Functions 5.3 LCD Display The LCD display gives status and operating mode information to the user. REPEAT MODE FILE TYPE STATUS TIME ELAPSED AUDIO FILE NAME Figure 15: Control Module Display...
  • Page 23: Figure 16: Control Module Splash Screen

    LRAD 450XL GENASYS INC. Status: The Control Module status will display one of the following: PLAY – The selected audio file is under playback and should be heard through the LRAD depending on the LRAD’s volume setting. PAUSE – The selected file is paused and will resume playback when the PLAY/PAUSE button is pressed from the point in the file at which it was paused.
  • Page 24: Downloading Files

    LRAD 450XL GENASYS INC. 5.4 Downloading Files In order to load additional audio files to the Control Module, it must be connected to the USB port of a USB enabled computer. First connect the USB download cable to the MIC/USB connector on the Control Module, then connect the USB plug into the computer.
  • Page 25: Audio File Playback

    Tone is an intense pulsating warning tone that is designed to be clearly heard at long distances. Genasys Inc. recommends using the tone in 2-5 second bursts for maximum effectiveness when hailing a subject. Pressing the ALERT TONE button will interrupt the recorded voice transmission.
  • Page 26: Recording Audio Files Using Lrad Normalizer Software

    LRAD 450XL GENASYS INC. 6.0 Recording Audio Files Using LRAD Normalizer Software The LRAD-450XL ships with a CD-ROM that contains LRAD Normalizer software. This software can be used on a Windows based PC to record optimized audio files that will enable you to get optimal acoustic performance when playing these recordings on the LRAD-450XL.
  • Page 27: Recording An Audio File

    LRAD 450XL GENASYS INC. 1.) Recording and playback controls: This section of the interface allows the user to record a new audio file using the PC’s built in microphone. It also allows the user to playback the original Recorded Audio and the Normalized Audio file that is automatically created after a recording is made.
  • Page 28: Figure 19: Lrad Normalizer During Recording

    LRAD 450XL GENASYS INC. 11. The Normalized Output File should have the following characteristics: a. Silence is removed from the beginning and end of the recording. This allows for the audio to start up quickly after the PLAY button is pressed on the MP3 player used with the LRAD.
  • Page 29: The Recording Microphone

    LRAD 450XL GENASYS INC. 7.0 The Recording Microphone The LRAD-450XL comes with a recording microphone. This microphone features an integrated digital recording chip that can store approximately one minute of audio. This feature is extremely useful in situations in which a message needs to be recorded quickly for repeated continuous use, or when feedback cannot be avoided when talking through the microphone.
  • Page 30: Figure 20: Recording Microphone Features And Controls

    LRAD 450XL GENASYS INC. To record and playback audio using the recording microphone, reference Figure 20 and take the following steps: 1. Connect the microphone to audio input using the D38999 Connector. 2. Press and hold the RECORD button (2).
  • Page 31: Operating Instructions

    LRAD 450XL GENASYS INC. 8.0 Operating Instructions The following instructions offer a brief overview of the operation of the LRAD once it has been mounted, connected, and powered up. Operators of the LRAD must wear hearing protection with 20 to 33 dB of attenuation when using the LRAD.
  • Page 32: Aiming

    LRAD 450XL GENASYS INC. • When choosing a placement area to maximize unobstructed transmission path(s), care must be taken to ensure the LRAD-450XL does not collide with any structures or equipment, nor encroach on personnel passageways when the unit is pivoted and manipulated through its full range of motion.
  • Page 33: Maintenance, Troubleshooting And Servicing Instructions

    Figure 21: Optional Soft Cover The LRAD-450XL soft cover comes in four color options: Gray (Genasys Part Number 108684- 02), Tan (108684-03), Green (108684-04), and Black (108684-10).
  • Page 34: Symptom: There Is Low Or No Sound Coming From The Lrad

    LRAD 450XL GENASYS INC. • Check the electrical connection to DC input power cable to ensure that power is present and connected. • Check the inline fuse on the DC input power cable. • Press the resettable breaker. • Ensure that the system is not overheating due to exposure to radiating heat sources. If the system has overheated, it will resume functioning after it has been allowed to cool down for ten or fifteen minutes.
  • Page 35: Symptom: No Audio Or Low Audio From Lrad

    LRAD 450XL GENASYS INC. • Connect the Control Module to a computer using the USB interface cable. If it powers up with this connection, it is possible that the Control Module cable is damaged or there is damage to the Audio Out connector on the Control Module.
  • Page 36: System Tests

    LRAD 450XL GENASYS INC. • Try connecting to a different USB port on the computer. Some systems such as laptops with docking stations and USB hubs may give intermittent USB device recognition errors. 11.0 System Tests The following tests may be performed periodically to verify system performance and integrity.
  • Page 37: Amplifier Output Voltage Test

    LRAD 450XL GENASYS INC. 11.2 Amplifier Output Voltage Test Figure 23: Amplifier Module The Amplifier Module has two independent amplifier outputs, each powering one of the drivers in the Head Unit. It is possible that one or more of the outputs may become degraded or non- functional.
  • Page 38: Instructions For Replacing A Faulty Driver

    LRAD 450XL GENASYS INC. • Disconnect the speaker cable from the Audio Out to LRAD connector on the Amplifier Module to expose the sockets on the connector on the Amplifier Module. The pin layout for this connector is shown below.
  • Page 39: Figure 25: Replacement Driver Kit

    LRAD 450XL GENASYS INC. The figure below shows the contents of the Driver Replacement Kit. Figure 25: Replacement Driver Kit Manual Part No.: 112343-00 Rev. E...
  • Page 40: Figure 26: Front Screen Removal

    LRAD 450XL GENASYS INC. Figure 26: Front Screen Removal • To access the Drivers in the Head Unit, first remove the front screen by removing the hardware around the perimeter of the grill. Manual Part No.: 112343-00 Rev. E...
  • Page 41: Figure 27: Driver Connection

    LRAD 450XL GENASYS INC. Figure 27: Driver Connection • Remove the six screws from the Driver cap and pry the cap off with a flathead screwdriver or similar tool to break the silicone RTV seal. A replacement cap is provided with the spare Driver kit.
  • Page 42: Figure 28: Driver Removal

    LRAD 450XL GENASYS INC. Figure 28: Driver Removal • Place the Head Unit on its back, with the Drivers facing up. Remove the four M6 screws and their washers from the back of the driver and lift the driver out of the unit.
  • Page 43: Figure 29: Application Of Rtv On Driver

    LRAD 450XL GENASYS INC. Apply RTV in sealing grooves around cable egress Apply a continuous bead of RTV in both sealing grooves Apply RTV in sealing grooves underneath cable as well Figure 29: Application of RTV on Driver • After connecting the internal driver connector, perform the Driver Resistance Test to ensure that the connector has made good contact prior to sealing the Driver Cap.
  • Page 44: Preparation For Shipment

    LRAD 450XL GENASYS INC. 13.0 Preparation for Shipment The LRAD-450XL should be shipped in its original shipping container. These are available through your LRAD reseller. 14.0 Storage As with any electronic product, the LRAD should be protected from excess heat and moisture during storage.
  • Page 45: Specifications

    LRAD 450XL GENASYS INC. 15.0 Specifications Mechanical Dimensions 27” W x 14.5” H x 11.6” D (68.6cm x 36.8cm x 29.5cm) Weight (Head Unit) 36.5 lbs. (16.6kg) without accessories Construction Construction Molded Low Smoke Composite, 6061 Aluminum, 316 Stainless steel...
  • Page 46: Technical Support

    LRAD 450XL GENASYS INC. 16.0 Technical Support Contact information for help and technical support is listed below. Genasys Inc. 16262 West Bernardo Dr. San Diego, CA 92127 858-676-0574 Technical@genasys.com Manual Part No.: 112343-00 Rev. E...

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