ENGGA EVC800i Installation & Adjustment Manual

Automatic voltage regulator

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DESCRIPTIONS

The EVC800i is a 3 Phase full wave, pulse width modulated type of Automatic Voltage Regulator for regulating the voltage
of Brushless Generator.
Excitation power can be derived from a shaff mounted 3 Phase premanent generator (PMG) or stator winding or Auxillary
winding. Internal electrical isolation is created between the PMG inputs and sensing inputs of AVR. This isolation with the
PMG assures the performance of the AVR against Non linear loads and reduces the Radio frequency interference on the
generator terminals. The PMG supply enables the generator to maintain current into a short circuit.
Sensing to AVR is directly from main winding. This signal is used to control the power fed to the exciter stator (and hence
to the main rotor) to maintain the generator output voltage within the specified limits. Provision is made for the connection
of remote potentiometer allowing the user to find control generator output voltage.
Built up of generator output voltage is fully under control manner keeping excitation current within limits and with soft start.
A frequency measuring circuits continually monitors the speed of the generator to provide low speed protection to the
excitation system. It reduces generator output voltage proportionally with speed below an adjustable threshold as per volt
per hertz slope. This slope is provided adjustable and adjusted by DIP adjustment trimmer. In addition to DIP, an delayed
voltage recovery (DWELL) is provided to improve speed recovery time when generator is used in conjunction with Turbo
charge engines. Generator overload circuit cuts off the excitation power in the event of excessive load on generator or
malfunctions. AVR observe overload condition for 20 seconds and after that cuts off the field voltage.
This condition remains latched until the generator has stopped.
For connecting 2 or more generators in parallel, quadrature droop and analog inputs provide reactive power sharing
controls.

SPECIFICATIONS

Sensing Input
V - V
for 220 Vac,
0
200
V - V
for 400 Vac, 350 to 480Vac, 50/60Hz
0
380
Power Input
PMG : 160 to 250 V, 3 Ph, 50 to 400 Hz.
Main Winding : 160 to 250 V, 1 Ph
Auxillary : 160 to 250 V, 1 Ph
Output
Voltage : 180 Vdc on Input of 200 Vac
Current : Continuous 8 Amps
Built up Voltage
Residual Voltage : >4 Vac at AVR terminal
Voltage Regulation
: <
±
Response Time
: < 20 mSec
Field Resistance
7 to 18 Ohms.
Analog Input
Maximum Input : ± 5Vdc
Sensitivity : 1 Volt for 2 % generator Volts

AVR CONTROL FUNCTION

CONTROL:
FUNCTION:
VOLT
To adjust generator output voltage
STAB
To prevent voltage hunting
UFRO
To set under frequency Roll Off knee point
TRIM
To match AVR input to Accessory Input
DROOP
To set voltage Droop to 10% at 0.8 PF
EXC TRIP
To set the over-excitation protection Trip level
DIP
To adjust frequency related voltage Dip
DWELL
To set the rate of voltage recovery time
SW1-ON
To add fix response time
SW1-OFF
Response time as per STAB Pot
SW2-ON
To set UFRO knee point at higher frequency
SW2-OFF
To set UFRO knee point at lower frequency
EVC800i AUTOMATIC VOLTAGE REGULATOR
Specification, Installation & Adjustment Manual
180 to 250Vac, 50/60Hz
1 % RMS
External Volts Adjustment
Atleast ± 10 % with 100 K Ohms 1 Watt trimmer
Droop Input
Burden : 0.25 Ohms
Maximum Sensitivity : 1 Amp for 10 % Droop
Maximum Input : 2 Amps
Under frequency protection
Factory setting : 47 Hz with Switch 2 OFF
Slope : 100 - 300 % down to 25 Hz
DIP
:
1%Hz = 1%Volts to 1%Hz=3%Volts
DWELL
:
Adjustable from 0 to 45 V in 4 Sec Max.
Environment
Operating Temperature : -40 to +70 C
Storage Temperature : -40 to +90 °C
Relative Humidity : Max. 95%
Vibration : 3.3Gs @ 100-2K Hz
Dimension and Weight
175 mm L x 129 mm W x 37.5 mm H
XXXX
DIRECTION:
Clockwise increases output voltage
Clockwise increase in response
Clockwise increases knee point frequency
Clockwise increases AVR sensitivity
Clockwise increases the Droop
Clockwise increases the Trip level
Clockwise increases the Dip
Clockwise lengthens the recovery time.
SW1-ON : Increase in response time for 60 Hz
SW1-OFF : Response time for 50 Hz
SW2-ON : UFRO set at higher frequency
SW2-OFF : UFRO set at lower frequency
Page 1 of 9
57 Hz with Switch 2 ON
°
10/02/2015

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Summary of Contents for ENGGA EVC800i

  • Page 1 Specification, Installation & Adjustment Manual DESCRIPTIONS The EVC800i is a 3 Phase full wave, pulse width modulated type of Automatic Voltage Regulator for regulating the voltage of Brushless Generator. Excitation power can be derived from a shaff mounted 3 Phase premanent generator (PMG) or stator winding or Auxillary winding.
  • Page 2 EVC800i AUTOMATIC VOLTAGE REGULATOR Specification, Installation & Adjustment Manual SAFETY PRECAUTIONS Before installing, adjusting or using this product it is important that you read the content of this manual and also become familiar with the equipment. Observe all cautions and warning notices Caution Caution refers to a hazard or unsafe method or practice which can result in product damage.
  • Page 3 EVC800i AUTOMATIC VOLTAGE REGULATOR Specification, Installation & Adjustment Manual Under Frequency Roll Off [UFRO] Knee Point The AVR incorporation an under speed protection circuit for “Volts per Hertz” characteristics when the generator speed falls below an adjustable threshold. Under normal circumstance it would not be necessary to adjust the factory setting of this control, but using SW2, 47 or 57 Hz is quickly adjusted.
  • Page 4 EVC800i AUTOMATIC VOLTAGE REGULATOR Specification, Installation & Adjustment Manual Trim [TRIM] Adjustment An auxiliary input is provided to connect to power factor controller or any other type of PLC controller and is design to accept DC signal upto +/-5 V.
  • Page 5 EVC800i AUTOMATIC VOLTAGE REGULATOR Specification, Installation & Adjustment Manual MECHANICAL SPECIFICATION 175 mm DRAWING 4.4 mm SW1: ON - Increase in Response Time. OFF - Response as per STAB pot Set SW2: ON - 60 HZ OFF -50 HZ FUSE 8 Amps...
  • Page 6 EVC800i AUTOMATIC VOLTAGE REGULATOR Specification, Installation & Adjustment Manual Exciter Armature Stator Wire IN : Field + 5 Vdc VR 2 100K/1W DWELL SW1: ON - Increase in Response Time. OFF - Response as per STAB pot Set SW2: ON - 60 HZ OFF -50 HZ Note : All doted lines are optional connections.
  • Page 7 EVC800i AUTOMATIC VOLTAGE REGULATOR Specification, Installation & Adjustment Manual Exciter Armature Stator Wire IN : Field + 5 Vdc VR 2 100K/1W DWELL SW1: ON - Increase in Response Time. OFF - Response as per STAB pot Set SW2: ON - 60 HZ OFF -50 HZ Note : All doted lines are optional connections.
  • Page 8 EVC800i AUTOMATIC VOLTAGE REGULATOR Specification, Installation & Adjustment Manual Exciter Armature Stator Wire IN : Field Connection option for 400V system Connection option for 200V system + 5 Vdc VR 2 100K/1W DWELL SW1: ON - Increase in Response Time.

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