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Summary of Contents for ABM Superbike
- Page 1 Superbike Kit Installation and safety information Kawasaki ZX-10 R from model year 2016 • www.ab-m.de ••• info@ab-m.de •...
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Page 2: Important Safety Advice
Never tie the vehicle at the handlebar. The Superbike Kit requires registration. This product has been designed for a standard vehicle. ABM® Fahrzeugtechnik GmbH makes no warranty or guarantee of any kind for any damages whatsoever arising out of the combination with other component parts not tested by ABM, as a consequence of improper installation or inadequate maintenance. - Page 3 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Preparation Please read the entire safety information and installation manual carefully. A motorcycle not securely positioned can fall over during the following work. Therefore, make sure that the motorbike is positioned on solid, flat ground and is secured against falling over and rolling away.
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Page 4: Installation
™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Installation Remove steering damper. Remove both handlebar ends and the left- hand rubber grip from the handlebar. Remove the nut and washer and loosen the clamp screws of the top yoke. - Page 5 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Tip: Remove load from the front wheel and cover the fairing. Unclip the clutch cable at the lever. Pull off the top yoke and place it onto the side fairing on the left.
- Page 6 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Mount the provided brake line to the manifold, align as per the original and fasten. Put some grease onto the sealing, insert it into the manifold and install the original steel cable.
- Page 7 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Loosen the screws of the ignition lock using a special tool or drill out. Tip: Centre-punch and pre-drill using a drill (3mm). Then drill out the screw head (8mm). All the original parts for attaching the ignition lock are no longer needed.
- Page 8 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Attach the ignition lock to the top yoke using the spacer bushings, screws and washers provided. Tightening torque 18-21 Nm. Align all parts before attaching. Slightly drill out the screw heads (hexagon socket) for theft protection.
- Page 9 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- The clutch cable, the accelerator cables and the brake line must be routed between the fairing and fork. Slide on the top yoke and attach using the original nut and washer and the two clamp screws (M8x20) (torque according to manufacturer's specifications).
- Page 10 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Slide all operating elements and armatures onto the handlebar… … and provisionally pre-assemble. Remove the front tank fairing. Attach the steering damper at the tank using the provided shorter spacer bushing and screw.
- Page 11 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Attach the steering damper onto the top yoke using the provided longer spacer bushing and screw. Caution: With the electric steering damper (model 2016 and later), the sleeve provided (5mm) must also be used between spacer bushing and screw.
- Page 12 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Remove the left and right plastic covering according to the workshop manual. Unscrew the black Phillips screws on both sides completely. Disconnect the plug connectors of the indicators. Remove the two mirrors.
- Page 13 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Reattach the mirror using the longer screws provided. Tightening torque 6 Nm Reconnect the plugs of the indicators and check their functionality. Insert the black Philips screws on both sides.
- Page 14 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- ... place the template on the fairing and align it with the screw. Mark the cutting line. Remove template and reinsert the screw of the windshield. Cover vehicle. Shorten the fairing on the right and left side along the marked line.
- Page 15 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Before bleeding the brake, check that the brake lever can be pulled up to the handle and under no circumstances touches other parts. After mounting the brake line and the hand...
- Page 16 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Connect the new to the old clutch cable with a cable tie. Pull the old cable through the fairing, thus pulling in the new cable at the same time. Clip in the clutch cable again. Attach and adjust it with the holder.
- Page 17 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- Make sure that all operating elements present on the handlebar are adequately positioned, even in maximum steering angle. The hand brake cylinder and the storage tank must be located in an adequate operating position.
- Page 18 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- • Revision: 00 • 30/01/2020 • Page 18 of 19 © ABM Fahrzeugtechnik GmbH...
- Page 19 ™ Installation manual Superbike for Kawasaki ZX-10 R model 2016- • Revision: 00 • 30/01/2020 • Page 19 of 19 © ABM Fahrzeugtechnik GmbH...