MAGNATECH Pipemaster 515 Operating And Maintenance Instruction Manual
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MAGNATECH Pipemaster 515 Operating And Maintenance Instruction Manual

Digital power source ; water circulator;
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Pipemaster Digital Power Source
6 Kripes Road - PO Box 260 - East Granby, CT 06026 USA
Fax: (860) 653-0486
Phone: (860) 653-2573
Operating and Maintenance
Instruction Manual
(Model 515)
S/N PM515AB1014 to Current
Water Circulator
(Model 905)
Rev March 8, 2012
For
&
E-Mail: info@MagnatechLLC.com
Web:
www.MagnatechLLC.com

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  • Page 1 Operating and Maintenance Instruction Manual Pipemaster Digital Power Source (Model 515) S/N PM515AB1014 to Current & Water Circulator (Model 905) Rev March 8, 2012 6 Kripes Road - PO Box 260 - East Granby, CT 06026 USA Fax: (860) 653-0486 E-Mail: info@MagnatechLLC.com Phone: (860) 653-2573 Web:...

  • Page 2: Table Of Contents

    PIPEMASTER DIGITAL POWER SOURCE (MODEL 515) OPERATION MANUAL TABLE OF CONTENTS Section Title Page # INTRODUCTION................................ 1 COPYRIGHT NOTICE ............................... 1 DESCRIPTION AND OPERATION OF CONTROLS - POWER SUPPLY AND PENDANT ....... 2 Power Source Description......................2 Pendant Controls (Figure 1.1) ......................2 Front Panel Controls ........................

  • Page 3: Section Title

    TABLE OF CONTENTS Continued Section Title Page # USING AUTOPROGRAM........................... 30 For D-Head Model 420, Quickclamp Heads Model 432, 433 ............. 30 For C-Series Models (819A - 823A); 800 Series Model (810 - 860); and R-Heads Models (427A - 429A)............................. 34 Using Autotack for 800 Series, C-Series, and R-Heads.............
  • Page 4 TABLE OF CONTENTS Continued Section Title Page # 16.0 MODEL 905 WATER CIRCULATOR ......................54 16.1 Filling Water Circulator with Coolant ..................54 16.2 Connecting Water Circulator to the Pipemaster ................ 54 16.3 Operation of the Water Flow Switch .................... 54 16.4 Shipment of Water Circulator.......................

  • Page 5: Introduction

    Contact Magnatech technical staff if any questions exist concerning proper installation procedures. COPYRIGHT NOTICE This manual and the information contained herein is the property of Magnatech LLC. It is proprietary and shall not be copied in whole or in part without the prior express written permission of Magnatech LLC.

  • Page 6: Description And Operation Of Controls - Power Supply And Pendant

    DESCRIPTION AND OPERATION OF CONTROLS - POWER SUPPLY AND PENDANT Power Source Description The Remote Pendent (Figure 1.1) provides controls necessary to develop, save and call up welding programs. Programming is selectable position or time-based. Each program can consist of a maximum of 100 levels. Any and all welding parameters may be changed at each of the 100 levels.
  • Page 7 Figure 1.1 Img Ref 637 Function Switches The following -/+ switches (1.2.9 thru 1.2.19) perform multiple functions depending on the operating conditions. • During programming, these serve to directly input the desired parameter values. • During “Run Program” mode, these serve as JOG switches, when no arc is present. •...

  • Page 8: Front Panel Controls

    1.2.12 Arc Length Switches Used to decrease/increase welding arc length (and therefore arc voltage) in both programming and welding modes. 1.2.13 Oscillation Speed Switches Used to decrease/increase welding oscillation speed in both programming and welding modes. 1.2.14 Oscillation Amplitude Switches Used to decrease/increase oscillation amplitude (torch weave width) during both programming and welding modes.

  • Page 9: Rear Panel (Figure 1.4)

    Rear Panel (Figure 1.4) All connections are made on the Rear Panel. Figure 1.4 - Rear Panel 1.4.1 Water Circulator Connector A connector is provided to power the Water Circulator and to provide to provide Water Flow Switch protection. (A Water Flow Switch is mounted in the Water Circulator.) The water flow switch is factory calibrated.

  • Page 10: Pipemaster Welding System - Model 515 Component Inventory

    PIPEMASTER WELDING SYSTEM - MODEL 515 COMPONENT INVENTORY Each Pipemaster comes equipped with the following: • 1 Power Source • Printer (Installed), P/N 515PR • 1 Input Power Cable • 1 Gas Hose (P/N 102990) • 1 Manual • 1 Data Key, P/N 51773 •...

  • Page 11: Safety Instructions And Warnings For Operation And Arc Welding Equipment

    RESPONSIBILITY TO ENSURE THAT HE HAS READ AND/OR BEEN AWARE OF ALL OF THE SAFETY RELATED ITEMS CONTAINED IN THIS MANUAL. READ AND UNDERSTAND THESE INSTRUCTIONS AND WARNINGS BEFORE INSTALLING, OPERATING OR SERVICING MAGNATECH EQUIPMENT OR AUXILIARY EQUIPMENT SUPPLIED AS PART OF THE WELDING SYSTEM.

  • Page 16: Obligations Of Owner/Operator

    Obligations Of Owner/Operator The owner operator undertakes to ensure that the only people allowed to work with the power supply: • Are familiar with the basic regulations on workplace safety and accident prevention and who have been instructed in how to operate the equipment. •...

  • Page 17: Burn Prevention

    3.3.3 Power Source Output Terminals The Power Source completely shields the output terminals when the Torch and Work Cables are connected. 3.3.4 Service and Maintenance Shut OFF all power at the disconnect switch or line breaker before inspecting or servicing the equipment. Unplug the input power cord. If the equipment is wired directly to an electrical box, lock the switch OFF (or remove line fuses) so that power cannot be turned ON accidentally.

  • Page 18: Toxic Fume Prevention

    Toxic Fume Prevention Breathing the fumes created during welding or cutting can cause illness or death. If adequate ventilation is not provided. Provided ventilation in accordance with ANSI Standard Z49.1. Some fume sources are: 3.5.1 Weldments Metals containing lead, cadmium, zinc, mercury and beryllium can produce harmful toxic fumes when welded or cut.

  • Page 19: Spares And Expendable Parts

    Never hoist the power supply and cart with the gas cylinder bottle installed. 3.11 Calibration Of Power Supply In view of international standards, regular calibration is advisable. Magnatech recommends a 12-month calibration interval. For more information, please contact Magnatech. 3.12...
  • Page 20 3.16.2 ANSI Standard Z87.1, SAFE PRACTICE FOR OCCUPATION AND EDUCATIONAL EYE AND FACE PROTECTION. Order from American National Standards Institute, 1430 Broadway, New York, NY 10018. 3.16.3 ANSI Standard Z241.1, Standard for Men's Safety-Toe Footwear. Order from same as item 2. 3.16.4 American Welding Society Standard F4.1-80, WELDING AND CUTTING CONTAINERS WHICH HAVE HELD COMBUSTIBLES.

  • Page 21: Warranty And Support

    Magnatech shall not be held liable for any lost profit or other damage, delay or loss which may result directly or indirectly from the adjustment, alteration, repair, maintenance, operation, or interruption thereof, of any said equipment.
  • Page 22 To the extent permitted by law, the remedies provided herein are the sole and exclusive remedies. In no event shall Magnatech be liable for direct, indirect, special incidental or consequential damages (including loss of profit), whether based on contract, tort, or any legal theory.
  • Page 23 MAGNATECH PRODUCT WARRANTY REGISTRATION Please provide the following information and mail/fax to Magnatech. This will allow us to insure correct replacement parts are supplied, service bulletins reach the correct person, and provide a contact person for service. Product Name: ………………………………………………………..

  • Page 24: Support Contacts

    Dave Richard - Vice President, Chief Elect. Eng., Ext. 19, drichard@MagnatechLLC.com Welding Development Assistance/Problem Solving: Jeremy Nettleton - Manager - Technical Sales, Ext. 17, jnettleton@MagnatechLLC.com Service & Technical Support - Europe, Middle East, India: Magnatech International b.v. Tel: +(31) 321-38-6677 Fax: +(31) 321-31-4165 E-Mail: info@magnatech-international.com...

  • Page 25: Installation To Electrical And Gas Services. Weld Head Connection

    (See Section 16 for further information on the Water Circulator Module and Integral Flow Switch) Fill the water tank with 8R (2 gallons) of Magnatech torch coolant fluid, P/N 7280, or equivalent. This will provide freezing protection to -10E C (14E F). If this is unavailable, use standard ethylene glycol (antifreeze) mixed 3 parts water to 1 part antifreeze.

  • Page 26: Install Interconnect Power Cable - Pipemaster To Water Circulator

    Following precautions below and those outlined in CGA Standard P-1, Precautions For Safe Handling Of Compressed Gases In Cylinders. • Cylinders - Handle carefully to prevent damage. Keep away from welding cables or other electrical circuits. Use only cylinders with name of gas marked on them;...

  • Page 27: Pipemaster Specifications

    Pipemaster Specifications Phases Input Voltage Suggested Fusing kVA/KW 1Ø, 50/60 Hz U1=115V 1Ø, 50/60 Hz U1=230V 3Ø, 50/60 Hz U1=230V 3Ø, 50/60 Hz U1=400V 3Ø, 50/60 Hz U1=460V Maximum Output 100A Output at 100% Duty Cycle 125A Output at 60% Duty Cycle 175A Open Circuit Voltage (max) Type of Cooling...

  • Page 28: Main Menu

    MAIN MENU Start-up When first powered up, the main display will remain off except for backlighting. After 12 seconds the model, S/N, software release date, and last calibration date will appear on the display. Main Screen/Main Menu Three keys allow access to: •...

  • Page 29: Navigating

    6.2.4 Press New Soft Key Allows procedure creation using either Auto Program or standard manual entry. Navigating See Figure 6.3. Four controls are used to select and proceed through a task. The item selected is highlighted in red. To select an item, use the Up/Down Keys to “red highlight” (move the cursor) the desired item.

  • Page 30: Library - To Run, Review Existing Program

    LIBRARY - TO RUN, REVIEW EXISTING PROGRAM Main Menu Screen: Press Library Soft Key. Move Cursor to desired Program and Press Select Soft Key Note: Only Weld Numbers 001 to 099 are used for programs to be stored in internal memory. Weld Number 100 and above are used when exporting weld programs to a Data key for transfer to other Power Source.

  • Page 31: Weld In Progress

    7.1.2 Press Start Weld to initiate weld. (Or, press Purge Soft Key to a purge gas lines when first connecting a weld Head to Power Source.) Weld in Progress 7.2.1 7.2.2...
  • Page 32 7.2.3 7.2.4 Note: These screens will sequentially change with the start of each new Level and Pass. 7.2.5...
  • Page 33 7.2.6...

  • Page 34: Using Autoprogram

    USING AUTOPROGRAM For D-Head Model 420, Quickclamp Heads Model 432, 433 Autoprogram for these multipass Heads always uses position-based programming. Each pass is divided into six levels. Certain defaults are automatically selected (for example, Prepurge is always 5 seconds). To change these defaults, edit the weld program after it is generated.
  • Page 35 Use the Cursor to select each line (highlighted in red). Use the Cursor to select each line (highlighted in red). Use the Encoder to select Head Model, OD, Wall Thickness, and Material. Use the Enter switch and Encoder to select and change each digit parameters. Press Next when finished.
  • Page 36 Override Limit Function The welder may override any of the preprogrammed values, but only within limits that may be defined during programming. The percentage of override limits can be individually programmed for each parameter between 0-100% of the programmed value. Welders can be given sufficient override capacity to compensate for tube fit variations, for example, but be prevented from modifying the original program outside of specified heat input limitations, for example.
  • Page 37 Program Notes Use Cursor to select line for additional notes. Save if all program selections completed (or Back to make corrections). Completion of Programming Press Main to exit out to Main Menu.

  • Page 38: For C-Series Models (819A - 823A); 800 Series Model (810 - 860); And R-Heads Models (427A - 429A)

    For C-Series Models (819A - 823A); 800 Series Model (810 - 860); and R-Heads Models (427A - 429A) Autoprogram for these Heads operates similarly to the Heads listed in Section 8.1. The main difference is that programming is Time-based, and each program is created in 4 levels. Using Autotack for 800 Series, C-Series, and R-Heads Tack welding is useful when welding larger diameter tubes.

  • Page 39: Alphanumeric Labeling

    ALPHANUMERIC LABELING Using the Floating Keyboard The keyboard is accessible any time the currently highlighted line requires keyboard input; such as the password entry screen, the program notes screen, or any other text-entry line. Use the Cursor to select the item to be labeled. Entering Text Pressing the Enter key on a text-entry line will display the floating keyboard.

  • Page 40: Manual Programming

    10.0 MANUAL PROGRAMMING Manual Programming is done using the same techniques as Auto Program, except the user can select each parameter and technique to be used. If Password Protection has been applied, you will be asked for your password to allow you to continue. 10.1 Create New Weld Program Select No with Encoder.
  • Page 41 Input all information and select the number of Passes and Levels. Move the Cursor to the desired line and use the Encoder (or Enter switch plus Encoder for O.D. and Wall Thickness.) The Guide Ring Factor is scribed on the face of each Guide Ring (See Table 10.3). Select Program Mode (Time or Position-based) TABLE 10.3: D-HEAD GUIDE RING SPEED FACTORS (REF 102176 &102189) D-HEAD GUIDE RING SPEED...

  • Page 42: Enter Prepurge And Upslope

    10.4 Enter Prepurge and Upslope Prepurge-Upslope Screen: Move the Cursor and enter values with the Encoder. Press Next when finished. Prepurge Time period gas flows at weld start before arc ignition (seconds). Upslope Time period in seconds that weld current ramps up from start amps value to level 1 value.

  • Page 43: Pass 1, Level 1

    Oscillation Select on/off, depending whether a stringer bead or oscillated (weave) pass is to be used. Travel Step Index of torch rotation with pulsed current. When turned on, torch will rotate forward during lower pulse time period, and stop (or travel at a lower % speed) HP Travel Percentage of Low Pulse Travel Speed to be used during High...

  • Page 44: Downslope Screen

    OSPD Speed of Torch Oscillation across weld joint. IDWL Inboard Oscillation Dwell Period, in seconds ODWL Outboard Oscillation Dwell Period, in seconds. ATTENTION: Automatic Parameter Carry down through Levels. The Pipemaster makes it very easy to copy parameters from one level to the next by merely pressing the “Next”...

  • Page 45: Save Weld/Next Weld

    AGC Stop Delay AGC operation is normally turned off at the initiation of Downslope. This feature delays the termination of AGC for an adjustable period (seconds) after Downslope is initiated. 10.8 Save Weld/Next Weld Use Cursor to select item, Encoder to modify. Next Weld to Run - two possible choices: •...

  • Page 46: Weld Notes

    10.10 Weld Notes Use Cursor to select item, Encoder to modify. Note: Certain items have been previously selected and cannot be changed (i.e., Weld No., Date, O.D., etc.). The cursor will bypass these items. Note: To add description under Project and Drawing, see Section 9.0 on Alphanumeric Labeling 10.11 Programs Notes Use Cursor to select line for additional notes.
  • Page 47 programmed value. Therefore, to test the Oscillation Width in these modes, press the AGC Inhibit key in the left-hand bottom corner of the Pendant one time. This will oscillate the torch for any level in which oscillation is being used. Be sure to press the AGC Inhibit key a second time to turn off the oscillator and re-center the Torch.

  • Page 48: Editing A Weld Program

    11.0 EDITING A WELD PROGRAM 11.1 Select Weld Number to Edit Move Cursor to Edit. Press Enter. 11.2 Edit Weld Parameters Use Cursor to select item. Modify with Encoder. Note: Certain items may not be modified. The Cursor will bypass these items. Use Next to move through Levels, Editing them as you go.

  • Page 49: Save Weld/Next Weld

    In Edit mode, proceed to the final pass/final level. The next screen allows a pass to be added or removed anywhere in the program. 11.4 Save Weld/Next Weld The edited weld will overwrite the original program if the same Weld Number is selected. To create a new program, select an unused program number.

  • Page 50: Menu

    12.0 MENU Press Menu Soft Key. Most functions will be password protected if this option is selected. 12.1 Copy Welds (Power Source Internal Memory) It is frequently desirable to copy an existing weld program as a starting point for creating a new weld program for a different tube size, using the editing feature.

  • Page 51: Delete Welds

    Note: Until the Data Key has finished initializing, a message will appear on the display “Data Key Not Ready”. If no Data Key is installed, the ERROR message will also be displayed. 12.3 Delete Welds The Delete function is used to remove unwanted programs from memory. Use Encoder to select a weld program.

  • Page 52: Transfer Print Files To Data Key

    Printscreen, this step will not be required. 12.6 QC Settings and Printout Available for C-Heads Only - Not Available for Other Models. Contact Magnatech for operating instructions if a C-Head is used on a Pipemaster and QC is to be used.

  • Page 53: Tungsten Calc

    12.7 Tungsten Calc. To determine the optimum cut length for tungsten, refer to this screen. (For C-Heads, tungsten length will be calculated based on tube O.D.)

  • Page 54: Options: Maintenance - Options Menu

    Press Enter switch. The Password screen will appear. Press the Enter switch. An alphanumeric pop-up field will appear. Enter a Password up to 10 characters using the technique described in Section 9. Confirm Password. Depress Save Soft Key. (Contact Magnatech if password protection is enabled, and password forgotten.)

  • Page 55: Operator Name

    If Password Protection activated, you must enter your password when doing the following: • Creating a new weld • Editing a weld • Scaling a weld • Making change in Options Menu 13.3 Operator Name An Operator Name can be entered using the technique described in Section 9.0 Alphanumeric Labeling.

  • Page 56: Weld Head Options

    14.0 WELD HEAD OPTIONS 14.1 Programming Mode Position or Time-Based programming can be selected for any Head (except C-Heads which are position-programmed only). 14.2 Start Method High Frequency or Touch Start can be selected. (Touch Start only available on weld Heads equipped with Arc Gap/Arc Voltage Control.) 14.3 Arc Length Mode...

  • Page 57: Printer Operation/Maintenance

    15.0 PRINTER OPERATION/MAINTENANCE The printer is mounted in the front panel of the Pipemaster allowing program parameters and other data to be printed. The printouts will remain stable for five (5) years, making them suitable for archival purposes (if suitably stored). 15.1 Installing Paper in the Printer Open the hinged plastic covers over the paper roll.

  • Page 58: Model 905 Water Circulator

    16.1 Filling Water Circulator with Coolant Fill the water tank with 8R (2 gallons) of Magnatech torch coolant fluid, P/N 7280, or equivalent. This will provide freezing protection to -10E C (14E F). If this is unavailable, use standard ethylene glycol (antifreeze) mixed 3 parts water to 1 part antifreeze.

  • Page 59: Calibration

    17.0 CALIBRATION Magnatech calibrates each power source using instrumentation traceable to National Standards (NIST). All instruments are checked for accuracy by independent laboratories at scheduled intervals. We recommend that equipment be recalibrated every 12 months. The travel, wire speed, and oscillation motors use encoders and therefore never require calibration.

  • Page 60: Travel

    17.3.7 Wire will start feeding from wire nozzle for one minute. Ensure wire does not slip in drive wheel and encounter any obstructions. 17.3.8 Wire will stop after one minute. Cut wire at end of wire nozzle. Straighten wire and measure length. Scroll if necessary to “Amount Measured” and enter value.

  • Page 61: Bill Of Materials - Drawings - Schematics

    18.0 BILL OF MATERIALS - DRAWINGS - SCHEMATICS Pipemaster Model 515 Power Source • 5150BxBAx0_AA Key Sheet • 104058 • 104460-2 • 104460-20 • 104653-B • 104653-BP • 104653-BPX • 104653-BX • 104657-1 • 104790-1 • 104823-10 • 104932-10 • 104904-1 •...
  • Page 62 MAGNATECH LIMITED PARTNERSHIP PAGE 1 OF 2 EAST GRANBY, CONNECTICUT 06026 5/10/2011 KEY SHEET Rev. AA PIPEMASTER MODEL 515 PART NUMBER DESCRIPTION 5150BPBAD0 PIPEMASTER, 515 - BEMF, 115/230, PRINTER, DOMESTIC 104653-BP PIPEMASTER ASSY, MODEL 515 - BEMF,115/230, PRINTER 1000273 PENDANT ASSEMBLY - DIGITAL, TIG...
  • Page 63 MAGNATECH LIMITED PARTNERSHIP PAGE 2 OF 2 EAST GRANBY, CONNECTICUT 06026 5/10/2011 Rev. AA *** OPTIONS *** PIPEMASTER MODEL 515 PART NUMBER DESCRIPTION 104938-1 SHIPPING CASE - 515, CONTROLLER 104643-1 WATER COOLER ASSEMBLY - MODEL 905 104938-2 SHIPPING CASE - 905, WATER COOLER...
  • Page 64 80030 CONNECTOR (CURRENT SOCKET) PART XXXXX XXXXX LENGTH 2" (SEE TABLE) ASSEMBLY REV. "LABEL" DESC2 LENGTH NUMBER MAGNATECH 104058-6 6 Ft. NONE Limited Partnership East Granby, CT 06026 104058-25T 25 Ft. 103390-T TORCH, 25' DESCRIPTION CABLE ASSEMBLY, EXTENSION 104058-50T 50 Ft.
  • Page 66 Sht 1 of 2 PENDANT ASSY, DIGITAL PROGRAM MAGNATECH LIMITED PARTNERSHIP 01-June-09 TIG, W/OUT APPLICATION PROGRAM EAST GRANBY, CT 06026 104460-20-PL 104460-20 (3/8")
  • Page 67 PENDANT ASSY, DIGITAL PROGRAM Sht 2 of 2 MAGNATECH LIMITED PARTNERSHIP TIG, W/OUT APPLICATION PROGRAM 01-June-09 EAST GRANBY, CT 06026 104460-20 104460-20-PL PART # DESCRIPTION TYPE 104459-1 KEYPAD ASSEMBLY - DIGITAL PROGRAMING PENDANT PART 104462-1 BOX, PENDANT - DIGITAL PART...
  • Page 68 Sht 1 of 2 PIPEMASTER ASSEMBLY, MODEL 515 MAGNATECH LIMITED PARTNERSHIP 29-Apr-11 BACK EMF, 115/230 VAC EAST GRANBY, CT 06026 104653-B-PL 104653-B Rev. AA...
  • Page 69 Sht 2 of 2 PIPEMASTER ASSEMBLY, MODEL 515 MAGNATECH LIMITED PARTNERSHIP 29-Apr-11 BACK EMF, 115/230 VAC EAST GRANBY, CT 06026 104653-B-PL 104653-B Rev. AA PART # DESCRIPTION TYPE 1000705 PCB ASSEMBLY WITH PROCESSOR, MASTER - ALL MODELS 515 AND 516...
  • Page 70 Sht 1 of 2 PIPEMASTER ASSEMBLY, MODEL 515 MAGNATECH LIMITED PARTNERSHIP 29-Apr-11 BACK EMF, 115/230 VAC, PRINTER EAST GRANBY, CT 06026 104653-BP-PL 104653-BP Rev.AA...
  • Page 71 Sht 2 of 2 PIPEMASTER ASSEMBLY, MODEL 515 MAGNATECH LIMITED PARTNERSHIP 29-Apr-11 BACK EMF, 115/230 VAC, PRINTER EAST GRANBY, CT 06026 104653-BP-PL 104653-BP Rev. AA PART # DESCRIPTION TYPE 1000705 PCB ASSEMBLY WITH PROCESSOR, MASTER - ALL MODELS 515 AND 516...
  • Page 72 Sht 1 of 2 PIPEMASTER ASSEMBLY, MODEL 515 MAGNATECH LIMITED PARTNERSHIP 29-Apr-11 BACK EMF, 230/400/460 VAC, PRINTER EAST GRANBY, CT 06026 104653-BPX-PL 104653-BPX Rev. AA...
  • Page 73 Sht 2 of 2 PIPEMASTER ASSEMBLY, MODEL 515 MAGNATECH LIMITED PARTNERSHIP 29-Apr-11 BACK EMF, 230/400/460 VAC, PRINTER EAST GRANBY, CT 06026 104653-BPX-PL 104653-BPX Rev. AA PART # DESCRIPTION TYPE 1000705 PCB ASSEMBLY WITH PROCESSOR, MASTER - ALL MODELS 515 AND 516...
  • Page 74 Sht 1 of 2 PIPEMASTER ASSEMBLY, MODEL 515 MAGNATECH LIMITED PARTNERSHIP 29-Apr-11 BACK EMF, 230/400/460 VAC EAST GRANBY, CT 06026 104653-BX-PL 104653-BX Rev. AA...
  • Page 75 Sht 2 of 2 PIPEMASTER ASSEMBLY, MODEL 515 MAGNATECH LIMITED PARTNERSHIP 29-Apr-11 BACK EMF, 230/400/460 VAC EAST GRANBY, CT 06026 104653-BX-PL 104653-BX Rev. AA PART # DESCRIPTION TYPE 1000705 PCB ASSEMBLY WITH PROCESSOR, MASTER - ALL MODELS 515 AND 516...
  • Page 76 Sht 1 of 2 REAR CHASSIS ASSEMBLY MAGNATECH LIMITED PARTNERSHIP 05-July-06 MODEL 515 EAST GRANBY, CT 06026 104657-1-PL 104657-1...
  • Page 77 REAR CHASSIS ASSEMBLY Sht 2 of 2 MAGNATECH LIMITED PARTNERSHIP MODEL 515 05-July-06 EAST GRANBY, CT 06026 104657-1 104657-1-PL PART # DESCRIPTION TYPE 104483-3 WELDING P/S W/ PIGTAILS - MODEL 515 ASSEMBLY 104658-1 CHASSIS BASE W/ INSERTS - MODEL 515...
  • Page 78 MAGNATECH LIMITED PARTNERSHIP PAGE 1 OF 1 EAST GRANBY, CONNECTICUT 06026 10/12/2006 BILL OF MATERIALS UPDATE KIT, SOFTWARE - (SEE DASH #) 104790-X PART NUMBER DESCRIPTION 104790-1 UPDATE KIT, SOFTWARE - MODEL 515 W/ COMPACT FLASH 104841-1 RABBIT RCM3200, PROGRAMMED - MODEL 515...
  • Page 84 MAGNATECH LIMITED PARTNERSHIP PAGE 1 OF 1 EAST GRANBY, CONNECTICUT 06026 5/5/2006 BILL OF MATERIALS ADAPTOR KIT - 510 T/C TO 515, BEMF 104915-1 PART NUMBER DESCRIPTION 104897-1 ADAPTOR CABLE, MODEL 515 ANALOG TO MODEL 420 HEAD 104914-1F ADAPTOR ASSEMBLY- OBAC # 25F X AEROQUIP FD 45 F...
  • Page 85 MAGNATECH LIMITED PARTNERSHIP Page 1 of 1 EAST GRANBY, CONNECTICUT 06026 5/13/2008 BILL OF MATERIALS EXTENSION CABLE KIT - PIPELINER / PIPEMASTER 104925-XXYY PART NUMBER DESCRIPTION 104925-25 EXTENSION CABLE KIT- PIPEMASTER, 25' 104927-25 CABLE ASSEMBLY, EXTENSION - PIPELINER / PIPEMASTER...
  • Page 86 : MISSING - NO PNEUMATIC AND WIRE DRIVE CONTROL LINES - Male/Pin LENGTH OF THE EXTENSION CABLE ASSEMBLY IN Ft. - Female/Socket MAGNATECH Limited Partnership East Granby, CT 06026 DESCRIPTION 104927 - 50PW 104923-50...
  • Page 87 PART 38276 FITTING, 5/32 BARB, GAS NIPPLE PART 105222-1 HAND TORCH,LESS CONNECTORS,25Ft.-AS PURCHASED ASS'Y 70 REF. MAGNATECH Limited Partnership 2 Ft. 1-1/2 Ft. East Granby, CT 06026 DESCRIPTION HAND TORCH ASSEMBLY, 514 125 AMPS, GAS COOLED, 25 Ft. 25 Ft.
  • Page 88 FITTING, 5/32 BARB, GAS NIPPLE PART 11 105222-2 HAND TORCH,LESS CONNECTORS,25Ft.-AS PURCHASED ASS'Y 12 7312 GAS CUP ALTERED LINDE PART MAGNATECH Limited Partnership 2 Ft. 1-1/2 Ft. East Granby, CT 06026 DESCRIPTION HAND TORCH ASSEMBLY, 515 125 AMPS, GAS COOLED, 25 Ft.
  • Page 89 PAGE 1 OF 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY, CONNECTICUT 06026 25-Jul-08 BILL OF MATERIALS SPARES LIST, MODEL 515, BEMF - (SEE DASH #\'s) 105313-X PART NUMBER DESCRIPTION 105313-1 SPARES LIST, MODEL 515, BEMF - COMPLETE LIST 50182 CIRCUIT BREAKER - 0.6A 50926 CIRCUIT BREAKER - 0.3A...
  • Page 90 BILL OF MATERIALS 10/24/2007 NEWB-EMFDRIVER.pcb Assembly 105337_B Rev. 10/1/08 Quantity Type Description Ref. Des. Part Number Resistor 100 Ohm R3, R6, R7, R21, R30 3708 Capacitor 0.1 uf 3724 Capacitor 0.02 uf C2, C3, C11 4938 Adhesive For CM1, CM2 5930 Resistor 4.7 k...
  • Page 92 PENDANT ASSEMBLY, PROGRAMED Sht 1 of 1 MAGNATECH LIMITED PARTNERSHIP 515 BEMF, PIPEMASTER 19-Nov-09 EAST GRANBY, CT 06026 105661-2 105661-2-PL PART # DESCRIPTION TYPE 105661-20 PENDANT ASSY, DIGITAL PROGRAM - TIG, W/OUT APPLICATION PROGRAM ASSEMBLY TO MAKE 105661-2 : INSTALL APPLICATION PROGRAM FOR 515 BEMF, PIPEMASTER .
  • Page 93 Sht 1 of 2 PENDANT ASSY, DIGITAL PROGRAM MAGNATECH LIMITED PARTNERSHIP 19-Nov-09 TIG, W/OUT APPLICATION PROGRAM EAST GRANBY, CT 06026 105661-20-PL 105661-20 (3/8")
  • Page 94 PENDANT ASSY, DIGITAL PROGRAM Sht 2 of 2 MAGNATECH LIMITED PARTNERSHIP TIG, W/OUT APPLICATION PROGRAM 19-Nov-09 EAST GRANBY, CT 06026 105661-20 105661-20-PL PART # DESCRIPTION TYPE 104459-1 KEYPAD ASSEMBLY - DIGITAL PROGRAMING PENDANT PART 104462-1 BOX, PENDANT - DIGITAL PART...
  • Page 98 Sht 1 of 2 TANK & FITTINGS ASSEMBLY MAGNATECH LIMITED PARTNERSHIP 31-Mar-10 905 WATER COOLER EAST GRANBY, CT 06026 104647-1-PL 104647-1 Rev. AA NOTE: INSTALL NPT FITTINGS W/ 5953 TEFLON TAPE, 5 PLACES. INSTALL CHECK VALVES W/ 5942 HYDRAULIC SEALANT, 2 PLACES.
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