MAGNATECH Pipemaster 515 Power Source Manuals

Manuals and User Guides for MAGNATECH Pipemaster 515 Power Source. We have 1 MAGNATECH Pipemaster 515 Power Source manual available for free PDF download: Operating And Maintenance Instruction Manual

MAGNATECH Pipemaster 515 Operating And Maintenance Instruction Manual (101 pages)

Digital Power Source ; Water Circulator;

Brand: MAGNATECH | Category: Welding Accessories | Size: 4.94 MB

Table of Contents
2
Section Title
3
Introduction
5
Copyright Notice
5
Description and Operation of Controls - Power Supply and Pendant
6
Power Source Description
6
Pendant Controls (Figure 1.1)
6
Front Panel Controls
8
Rear Panel (Figure 1.4)
9
Pipemaster Welding System - Model 515 Component Inventory
10
Safety Instructions and Warnings for Operation and Arc Welding Equipment
11
Important Notice
11
Obligations of Owner/Operator
16
Shock Prevention
16
Burn Prevention
17
Toxic Fume Prevention
18
Compressed Gas Cylinder Handling
18
Equipment Warning Labels
18
Alterations to the Power Supply
18
Spares and Expendable Parts
19
Particular Danger Spots
19
Calibration of Power Supply
19
Safety Precautions at the Installation Location
19
Safety Precautions in Normal Operation
19
Turn Power off before Connecting/Disconnecting Cables
19
Safety Inspection
19
Additional Safety and Health Information
19
Warranty and Support
21
Warranty
21
Support Contacts
24
Installation to Electrical and Gas Services. Weld Head Connection
25
General Assembly Instructions
25
Filling Model 905 Cooling Module with Coolant
25
Connecting Power Source to Input Power
25
Connecting Pipemaster Power Source to Gas Supply
25
Install Interconnect Power Cable - Pipemaster to Water Circulator
26
Connect Weld Head
26
Ready for Welding - Power Switch on
26
Pipemaster Specifications
27
Fault Conditions
27
Main Menu
28
Start-Up
28
Main Screen/Main Menu
28
Navigating
29
Library - to Run, Review Existing Program
30
Run a Weld
30
Weld in Progress
31
Using Autoprogram
34
For D-Head Model 420, Quickclamp Heads Model 432, 433
34
For C-Series Models (819A - 823A); 800 Series Model (810 - 860); and R-Heads Models (427A - 429A)
38
Using Autotack for 800 Series, C-Series, and R-Heads
38
Alphanumeric Labeling
39
Using the Floating Keyboard
39
Entering Text
39
Manual Programming
40
Create New Weld Program
40
Weld Number Selection
40
Manually Set Parameters
40
Enter Prepurge and Upslope
42
Pass Screen
42
Pass 1, Level 1
43
Downslope Screen
44
Save Weld/Next Weld
45
Weld Notes
46
Programs Notes
46
How to Observe Programmed Oscillation Width (Without Striking an Arc)
46
Editing a Weld Program
48
Select Weld Number to Edit
48
Edit Weld Parameters
48
Adding/Removing a Pass
48
Save Weld/Next Weld
49
Scaling a Weld
49
Menu
50
Copy Welds (Power Source Internal Memory)
50
Copy/Transfer Files to Data Key
50
Delete Welds
51
Print Welds
51
Transfer Print Files to Data Key
52
QC Settings and Printout
52
Tungsten Calc
53
Options: Maintenance - Options Menu
54
Setting the Weld Counter
54
Set Password
54
Operator Name
55
Set Date/Time
55
Set Language
55
Units
55
Set Calibration Time
55
Test Mode
55
Weld Head Options
56
Programming Mode
56
Start Method
56
Arc Length Mode
56
Printer Operation/Maintenance
57
Installing Paper in the Printer
57
Model 905 Water Circulator
58
Filling Water Circulator with Coolant
58
Connecting Water Circulator to the Pipemaster
58
Operation of the Water Flow Switch
58
Shipment of Water Circulator
58
Periodically Clean the Filters
58
Circuit Breaker
58
Calibration
59
Arc Voltage
59
Weld Current
59
Wire Feed
59
Travel
60
Bill of Materials - Drawings - Schematics
61

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MAGNATECH Pipemaster 515 Power Source Manuals

MAGNATECH Pipemaster 515 Operating And Maintenance Instruction Manual (101 pages)

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