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AEROCET 2200 Maintenance Manual

Twin seaplane floats
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ISSUE
4/14/2009
DATE:
REVISION
DATE:
3/4/10
MAINTENANCE MANUAL AND INSTRUCTIONS FOR CONTINUED
AEROCET MODEL 2200 TWIN SEAPLANE FLOATS
INSTALLED ON A SUPER CUB AIRPLANE
This ICA must be followed when Aerocet 2200 Floats are installed in
accordance with Supplemental Type Certificate (STC) No. SA02000SE.
The information contained in this document supplements or supercedes the basic
manuals only in those areas listed herein. For limitations, procedures, and
performance information not contained in this manual, consult the basic aircraft
ICA or maintenance manual.
ICA Maintenance Manual for
TITLE:
2200 Floats on PA-18
SUBTITLE:
Piper, Super Cub model
AIRWORTHINESS
FOR
Aerocet, Inc.
P.O. Box 2119
265 Shannon Lane
Priest River, Idaho 83856
Phone: (208) 448-0400
Fax: (208) 448-1644
Incorporated
FILE NO.
REVISION
PAGE
1 of 103
A-10035
03

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  • Page 1 Priest River, Idaho 83856 Phone: (208) 448-0400 Fax: (208) 448-1644 This ICA must be followed when Aerocet 2200 Floats are installed in accordance with Supplemental Type Certificate (STC) No. SA02000SE. The information contained in this document supplements or supercedes the basic manuals only in those areas listed herein.
  • Page 2 ISSUE Incorporated PAGE 4/14/2009 2 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 This page intentionally left blank.

  • Page 3: Log Of Revisions

    ISSUE PAGE Incorporated 4/14/2009 3 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 LOG OF REVISIONS Revision Pages Affected Description Date Approved Initial Release...
  • Page 4 ISSUE Incorporated PAGE 4/14/2009 4 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 This page intentionally left blank.

  • Page 5: Table Of Contents

    4/14/2009 5 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 TABLE OF CONTENTS Log of Revisions .....................3 Table of Contents ........................5 Introduction ......................7 1.1.
  • Page 6 ISSUE Incorporated PAGE 4/14/2009 6 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 This page intentionally left blank.

  • Page 7: Introduction

    1. INTRODUCTION Thank you for choosing Aerocet Floats. This manual covers the installation and maintenance of the 2200 floats as installed on the PA-18 Piper Super Cub airplane (and similar models), including instructions for installing the struts, steps, water rigging, and float structure.

  • Page 8: Availability And Revisions

    Notification of any changes that require service for airworthiness shall be distributed to all applicable Aerocet owners on record with Aerocet, Inc. In such a case, copies of the applicable, revised portions of this manual shall be provided. Aerocet, Inc. maintains record of purchasers and/or owners collected at the time of purchase in order to comply with the above as well as to maintain a high standard of service.

  • Page 9: General Description

    3/4/10 1.3. General Description The Aerocet Model 2200 Twin Seaplane Floats are all-composite float hulls. The float hulls are separated by spreader bars that slide into the float assemblies. The float design uses a double-fluted bottom contour from the step forward, and has a flat top deck design with built-in antiskid.

  • Page 10: Dimensions, Locations And Nomenclature

    ISSUE Incorporated PAGE 4/14/2009 10 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 1.4. Dimensions, Locations and Nomenclature Figure 1.4.1 Figure 1.4.2...
  • Page 11 ISSUE Incorporated PAGE 4/14/2009 11 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 1.4.3 Figure 1.4.4...
  • Page 12 ISSUE Incorporated PAGE 4/14/2009 12 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 1.4.5...
  • Page 13 ISSUE Incorporated PAGE 4/14/2009 13 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 1.4.6...
  • Page 14 ISSUE Incorporated PAGE 4/14/2009 14 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 This page intentionally left blank.

  • Page 15: Maintenance Manual

    3. Bolt Protection: PUR-AL-KETONE, which is distributed by Lake and Air; LPS Industries LPS 3; Zip Chemical Company Zip D-5029NS. 4. United EZ Turn Lubricant: Produced by United Erie 1-800-377-7561, and available through distributors. 5. Composite Materials for Hull Repair: Contact Aerocet, Inc., for resin, cloth, gel-coat, resin thickeners.

  • Page 16: Fastener Torque

    DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2.3. Fastener Torque 2.3.1. Torque Value Conversion: To convert in.-lbs. to ft.-lbs: Value (ft.-lbs.) x 12 = Value (in-lbs.) To convert ft.-lbs.

  • Page 17: Fastener Torque Values (Except Where Otherwise Noted)

    DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2.4. Fastener Torque Values (Except where otherwise noted) Figure 2.4.1 Recommended Torque Values (inch-pounds) (from AC43.13-1B, Table 7-1)
  • Page 18 ISSUE Incorporated PAGE 4/14/2009 18 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 2.4.3 Torque Wrench with Various Adapters (from AC43.13-1B, Figure 7-2)

  • Page 19: Fastener Use And Discretion

    Washers may be rearranged if necessary to accommodate proper fit, up to two washers beneath the nut and one beneath the fastener head. Typically, Aerocet intends to put one thin washer beneath the fastener head and one thicker washer beneath the nut.

  • Page 20: Inspections

    20 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2.6. Inspections 2.6.1. Part 1, Preflight Conduct Preflight inspections according to existing Piper owner's manual, and add the following to the Airframe group: 1.
  • Page 21 PAGE 4/14/2009 21 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2.6.4. Recommended Service Schedule TABLE 5.5 Service Schedule HOURS (MONTHS) INSPECTION TIME INTERVALS...

  • Page 22: Special Inspections

    22 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2.7. Special Inspections Conduct Special inspections per existing Piper maintenance manual, and add the following to the Airframe group: In a variety of circumstances, it is necessary to perform prompt inspections for damage.

  • Page 23: Float Handling And Jacking

    FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2.8. Float Handling and Jacking In order to service the float bottoms or aircraft installation rigging, the floats may be lifted with hydraulic jacks, or if installed, with aircraft lifting rings.
  • Page 24 The Aerocet Model 2200 Twin Seaplane Floats are all-composite float hulls. The float hulls are separated by spreader bars that slide into the float assemblies. The float design uses a double fluted bottom contour from the step forward, and has a flat top deck design with built-in antiskid.
  • Page 25 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 and a rudder at its lower end, on a swing type pivot bracket. (See Figure 2.9.1.1) The swing type pivot bracket permits the rudder to be retracted. Nyliner type bushings are installed on the assembly as bearings for of the rudder post pivot points and the rudder retraction pivot points.
  • Page 26 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Each control cable is connected at the aircraft empennage by an extension spring, which in turn is connected to a rudder bar which is attached to the existing tailwheel fork.
  • Page 27 ISSUE Incorporated PAGE 4/14/2009 27 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 2.9.1.3...
  • Page 28 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 The principle of operation of the water rudder steering system is as follows: it is the reaction to the pilot’s selected pedal through the air rudder system, that brings about the desired water rudder movement.
  • Page 29 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 2.9.1.4 2.9.2. Cleaning Seaplanes operating in salt water, or in a smoky area, should be thoroughly hosed down or flushed with fresh water each day.
  • Page 30 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2.9.3. Float Hull Description and Maintenance The metal chine strips are abrasive wear surfaces used to protect the floats from docks and pilings.
  • Page 31 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 The keels have aluminum keel strips bonded and fastened on for protection; optional wear strips can be added upward and outward from the keel near the step area where the float would nest in the rocks on a beach.
  • Page 32 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 All float access panels are to be removed upon annual inspection to detect any hidden damage and to comply with the maintenance and water rudder sections of this supplemental manual.
  • Page 33 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Any penetration to the float structure, de-lamination of the layers of cloth, or wearing through of gel-coat must be repaired according to Hull Repair Section in the Repair Manual section of this supplemental manual.
  • Page 34 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 2.9.3.5 Bare steel parts such as wire pulls, bolt heads, nuts, and other hardware items should be protected with a coating of Paralketone rust preventive or heavy grease.

  • Page 35: Conversion From Wheels To Floats

    DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2.10. Conversion from Wheels to Floats Complete instructions are given in the following paragraphs for conversion of the airplane from wheel to float landing gear.
  • Page 36 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Insert the spreader bars into slots of one float. Be very careful not to push them in too far as it will damage the outside of the float. Have someone watch for the holes in the spreader bar to line up with the holes in the deckplate.
  • Page 37 Note: turnbuckle or other hardware ought not be located too closely to the float hull (Left Hand Side as shipped from Aerocet), or it will disallow full rudder deflection and possibly induce damage to the cable tubing. Aerocet design places the turnbuckle or hardware such as nicopress fittings 10"...
  • Page 38 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2.10.3. Installing Struts on Float Unit (Use Drawing 22-15100 for PA-18; Drawing 22-15102 for PA-18 “Wide Body” with STC SA2187AK) 1.
  • Page 39 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 2.10.3.2 Smear the bolts with rust preventive compound, fit washers to bolts, and insert one bolt through each top strut and forward fuselage fitting. Fit washer and nut to each bolt, and finger tighten.
  • Page 40 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 2.10.3.3 4. Assemble each mid strut bottom to the rear deck fitting (22-32108). Assure that it is oriented properly according to the drawing (thick base lug aft).
  • Page 41 2. Attach the retract handle and fairlead according to Drawing 22-15200, Sheet 4, thread the cable through the fairlead for later connection. (See Section 3.4.7) 3. Place the Aerocet aft strut attach fitting onto the rear fuselage fitting according to the drawing.
  • Page 42 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2. Attach the aft struts into place at this time assuring correct orientation. Smear bolts with rust preventive compound. Fit washers to bolts, and insert bolts Fit washers and nuts to each bolt, and tighten finger tight.
  • Page 43 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 3. Install the aft Tie Rods according to the drawings. 4. Tighten all crosswires of the attachment gear until snug without sag.
  • Page 44 2.10.10. Information Placards Cabin Placards Aerocet P/N 35-70006, Water Rudder Placard is to be placed in full view of the pilot, 1"-3" from the Retract Handle, retracted position. Figure 2.10.10.1 Float Placards Aerocet P/N 22-15401 Placard, Float Locker Loading Data is to be located on the undersides of the locker doors, centered and 5"-7"...
  • Page 45 REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Aerocet P/N 22-21201 [Float] Data Placard is to be located on the float transoms as shown below. (Note: These are installed at Aerocet, Inc.) Figure 2.10.10.3 Figure 2.10.10.4...

  • Page 46: Troubleshooting

    Incorporated PAGE 4/14/2009 46 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2.11. Troubleshooting Problem Possible Cause Corrective Action Water in floats Missing plug...
  • Page 47 FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 2.12.1. Removing Float Gear and Fitting Wheel Gear. Disconnect water rudder control cables from rear springs, remove float springs and Aerocet torque tube arm Disconnect rudder retraction cable.
  • Page 48 ISSUE Incorporated PAGE 4/14/2009 48 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 This page intentionally left blank.

  • Page 49: Repair Manual

    The materials used for original construction and repair are conventional to the industry. Any damage on the bottom of the float should be repaired immediately because of the tremendous water pressures encountered. Contact Aerocet, Inc. prior to beginning a repair to obtain correct materials, including resin (resins have shelf lives), catalyst, cloth, gel-coat, and resin thickeners.

  • Page 50: Repair Types And Procedures

    DATE: Piper, Super Cub model 3/4/10 consulting Aerocet, Inc. for proper laminate orientation and assuring correct number of laminates in the damaged area. 3.3. Repair Types and Procedures All repaired areas on the exterior must be surface coated (gel-coated) with a minimum of 10 mil thickness to assure UV protection.

  • Page 51: Impregnation Of Fabric

    Larger areas require the use of a vacuum bag for core bonding. Consult Aerocet, Inc. for this procedure. Fill any seam voids with a resin/glass bubble mixture. Apply the final laminates according to the ply schedule to finish the repair.

  • Page 52: Preparation Of Fiberglass Materials

    DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 significantly with the batch size if left in a bucket, with a very thick laminate or with temperature.

  • Page 53: Surface Coat Application (Gel Coat)

    FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 3.7. Surface Coat Application (Gel Coat) 1. All surface coats must be applied to a thickness of 10 to 15 mil. Use a mil gauge and check often.
  • Page 54 Remove tape after the urethane cures and clean up excess material. Aerocet recommends carefully scoring the squeeze-out along the edges of the keel strips, then peeling it away in strips.

  • Page 55: Airworthiness Limitations

    §§43.16 and 91.403 of the Federal Aviation Regulations unless an alternative program has been FAA approved. 4.1.2. DESCRIPTION A. TIME LIMITED ITEMS. None. B. REQUIRED INSPECTIONS INTERVAL. None. C. Scheduled Maintenance: for Aerocet recommended Inspection or Replacement are located in Section 2.
  • Page 56 ISSUE Incorporated PAGE 4/14/2009 56 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 This page intentionally left blank, except for this line.

  • Page 57: Illustrated Parts Catalogue

    Top Level Assemblies Figure 5.1.1..................58 Figure 5.1.2. Aerocet 2200 Float Installation ................59 Figure 5.1.3. Parts Listings for Float Installation ..............61 Figure 5.1.5. Parts Listings for Spreader Installation .............. 63 Figure 5.1.6. Parts Listings for Strut and Tie Rod Installation ..........64 Figure 5.1.7.
  • Page 58 ISSUE Incorporated PAGE 4/14/2009 58 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10...
  • Page 59 ISSUE Incorporated PAGE 4/14/2009 59 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10...
  • Page 60 ISSUE Incorporated PAGE 4/14/2009 60 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 This page intentionally left blank.
  • Page 61 Incorporated PAGE 4/14/2009 61 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.3 . Parts Listings for Float Installation, (page 1 of 2)
  • Page 62 Incorporated PAGE 4/14/2009 62 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.3. (cont'd) Parts Listings for Float Installation, (page 2 of 2)
  • Page 63 ISSUE Incorporated PAGE 4/14/2009 63 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.5. Parts Listings for 22-15011 Spreader Installation...
  • Page 64 4/14/2009 64 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.6. Parts Listings for Strut and Tie Rod Installation, (page 1 of 6)
  • Page 65 65 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.6 (Cont’d). Parts Listings for Strut and Tie Rod Installation, (page 2 of 6)
  • Page 66 66 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.6 (Cont’d). Parts Listings for Strut and Tie Rod Installation, (page 3 of 6)
  • Page 67 67 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.6 (Cont’d). Parts Listings for Strut and Tie Rod Installation, (page 4 of 6)
  • Page 68 68 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.6 (Cont’d). Parts Listings for Strut and Tie Rod Installation, (page 5 of 6)
  • Page 69 69 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.6 (Cont’d). Parts Listings for Strut and Tie Rod Installation, (page 6 of 6)
  • Page 70 ISSUE Incorporated PAGE 4/14/2009 70 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.7. Parts Listings for Passenger Boarding Step Installation...
  • Page 71 Incorporated PAGE 4/14/2009 71 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.8. Water Rudder Rigging and Pulley Installation (Page 1 of 5)
  • Page 72 PAGE 4/14/2009 72 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.8 (Cont’d.). Water Rudder Rigging and Pulley Installation (Page 2 of 5)
  • Page 73 PAGE 4/14/2009 73 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.8 (Cont’d.). Water Rudder Rigging and Pulley Installation (Page 3 of 5)
  • Page 74 PAGE 4/14/2009 74 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.8 (Cont’d.). Water Rudder Rigging and Pulley Installation (Page 4 of 5)
  • Page 75 PAGE 4/14/2009 75 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.8 (Cont’d.). Water Rudder Rigging and Pulley Installation (Page 5 of 5)
  • Page 76 ISSUE Incorporated PAGE 4/14/2009 76 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.9. Torque Tube Arm Installation, 22-51212...
  • Page 77 ISSUE Incorporated PAGE 4/14/2009 77 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.10. Parts Listings for Swivel Pulley Assemblies, 35-34039...
  • Page 78 Incorporated PAGE 4/14/2009 78 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.11. Parts Listings for Swivel Pulley Bracket Assembly, Float Mounted, 56-15240...
  • Page 79 Incorporated PAGE 4/14/2009 79 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.12. Parts Listings for Flying Wires (Tie Rod Assembly) Installation, 22-34035...
  • Page 80 Incorporated PAGE 4/14/2009 80 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.13. Parts Listings for Flying Wires (Tie Rod Assembly) Installation, 22-34036...
  • Page 81 ISSUE Incorporated PAGE 4/14/2009 81 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.14. 2200 Twin Seaplane Floats (TSO Assembly)
  • Page 82 ISSUE Incorporated PAGE 4/14/2009 82 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.15, [internal rigging], 22-20016...
  • Page 83 ISSUE Incorporated PAGE 4/14/2009 83 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.16, Float Hull Assembly, 22-21000...
  • Page 84 ISSUE Incorporated PAGE 4/14/2009 84 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.17. Chine Rub Strip Installation, 22-21007...
  • Page 85 ISSUE Incorporated PAGE 4/14/2009 85 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.18, Locker Door Installation, 22-21012...
  • Page 86 ISSUE Incorporated PAGE 4/14/2009 86 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.19, Bumper Installation, 22-21040...
  • Page 87 ISSUE Incorporated PAGE 4/14/2009 87 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.20, Deck Cleat Installation, 22-21060...
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  • Page 89: Appendix A. Catalog Pages For Pa-18 "Wide Body

    ISSUE Incorporated PAGE 4/14/2009 89 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.22, Rudder Assembly, 22-24000...
  • Page 90 ISSUE Incorporated PAGE 4/14/2009 90 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.22 (cont’d) 22-24000 Rudder Assembly...
  • Page 91 ISSUE Incorporated PAGE 4/14/2009 91 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.23, Rudder Bracket Installation, 22-24100...
  • Page 92 ISSUE Incorporated PAGE 4/14/2009 92 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.24, Pulley Bracket Assembly, 35-34039...
  • Page 93 ISSUE Incorporated PAGE 4/14/2009 93 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.25, Locker Door Assembly, 35-41045...
  • Page 94 ISSUE Incorporated PAGE 4/14/2009 94 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure 5.1.25, (cont’d) 35-41045 Locker Door Assembly...
  • Page 95 4/14/2009 95 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 APPENDIX A CATALOG PAGES FOR PA-18 “WIDE BODY” AIRCRAFT List of Figures: Assembly Number...
  • Page 96 ISSUE Incorporated PAGE 4/14/2009 96 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure A.1, 22-15014 [for PA-18 “Wide Body”]...
  • Page 97 ISSUE Incorporated PAGE 4/14/2009 97 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure A.2, 22-15102 Strut Installation [for PA-18 “Wide Body”]...
  • Page 98 ISSUE Incorporated PAGE 4/14/2009 98 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure A.3, 22-15102 Strut Installation [for PA-18 “Wide Body”]...
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  • Page 100 ISSUE Incorporated PAGE 4/14/2009 100 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure A.5, 22-15102 Strut Installation [for PA-18 “Wide Body”]...
  • Page 101 ISSUE Incorporated PAGE 4/14/2009 101 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure A.6, 22-15102 Strut Installation [for PA-18 “Wide Body”]...
  • Page 102 ISSUE Incorporated PAGE 4/14/2009 102 of 103 DATE: FILE NO. ICA Maintenance Manual for A-10035 TITLE: REVISION REVISION 2200 Floats on PA-18 SUBTITLE: DATE: Piper, Super Cub model 3/4/10 Figure A.7, 22-15102 Strut Installation [for PA-18 “Wide Body”]...
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