Table of Contents
Related Manuals for SAMSON PUMPS TRUCK MASTER 2500
Summary of Contents for SAMSON PUMPS TRUCK MASTER 2500
- Page 1 INSTRUCTION MANUAL LIQUID RING PUMP TRUCK MASTER 2500 ® INSTRUCTION MANUAL FOR SAMSON LIQUID RING PUMP TRUCK MASTER 2500 • Service • Technical data • Design of a system • Troubleshooting • Installation and start-up • Spare parts DOC9056R...
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Page 2: Table Of Contents
Truck Master 2500 CONTENTS Introduction ..........................4 Declaration of conformity ......................4 Explanation of warning symbols ....................5 Field of application ........................5 Disposal ..........................5 Technical data .......................... 6 Dimensions ..........................6 Specifications .......................... 7 Power consumption and output ....................8 2.3.1... - Page 3 Truck Master 2500 Service, operation, maintenance and inspection intervals..........21 Draining the liquid separator and the pump ................21 Check grease cartridges ....................... 21 Winterization ......................... 21 Lubrication of bearings ......................22 Inspection and cleaning of water supply pipe ................ 22 Inspection and cleaning of internal channels ................
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Page 4: Introduction
Truck Master 2500 1 INTRODUCTION 1.1 Declaration of conformity D D e e c c l l a a r r a a t t i i o o n n o o f f C C o o n n f f o o r r m m i i t t y y... -
Page 5: Explanation Of Warning Symbols
1.4 Disposal Samson’s liquid ring pump is manufactured so that most of the device can be reused/recycled. Samson Pumps offer users of the company’s pumps the option of returning used pumps to be restored or scrapped. Alternatively, the pump must be taken apart and sorted into its separate components, by the customer (see section 7 for the pump’s material). -
Page 6: Technical Data
Truck Master 2500 2 TECHNICAL DATA 2.1 Dimensions 1074 G3/8" G1" M16x2 Ø107 Ø180 DOC1615051 DOC1615051 DOC9056R... -
Page 7: Specifications
Truck Master 2500 2.2 Specifications A failure to meet these specifications may result in damage to the pump Description Minimum Maximum Ambient temperature, operation Below 0°C - see chapter 5.3 -20°C 55°C Ambient temperature, storage -20°C 55°C Humidity 100% Intake temperature, suction side 60°C... -
Page 8: Power Consumption And Output
Truck Master 2500 2.3 Power consumption and output 2.3.1 Vacuum Vacuum Flow 1261 1846 1777 1803 1852 1846 1860 [m³/h] Flow 1442 1545 1596 1699 1709 1738 1200 [rpm] Consumption [kW] Torque [Nm] Flow 1522 1941 1914 1963 1972 1980 1965 [m³/h]... -
Page 9: Correction Factor - Temperature
Truck Master 2500 2.3.3 Correction factor - Temperature When the temperature of the water exceeds 15°C, the pump’s capacity will be affected with respect to the specified values. To determine the output at a higher temperature, the correction factor can be used. -
Page 10: Handling And Transport
Truck Master 2500 2.4 Handling and transport The pump must not be used if it is damaged or the identification plate is missing The pump must be transported in such way that it is not exposed to vibrations and impacts that can overload the bearings. -
Page 11: Pump Storage And Draining Procedure
Truck Master 2500 2.5 Pump storage and draining procedure A failure to comply with the requirements for storing the pump may result in internal damage to the device If the temperature is below freezing point of the water, it could damage the pump. -
Page 12: Design Of A System
Truck Master 2500 3 DESIGN OF A SYSTEM DOC1627390 Pos. Description Liquid ring pump Non return valve 4-way valve Vacuum control valve Water control valve Fan cooler Liquid separator Dome valve DOC9056R... -
Page 13: Function And Design Of A Liquid Separator
Truck Master 2500 3.1 Function and design of a liquid separator Together with the air there will be a water flow out of the pump up to 6 m3/h. The water will be separated from the air in the liquid separator. -
Page 14: Air Cooling With Fan Cooler
Truck Master 2500 3.2 Air cooling with fan cooler Compression of air inside the liquid ring pump will create heat that is transferred to the water. Therefore, it can be necessary to install a fan cooler depending on the expected use, the climate etc. The time it takes to heat up the water also depends on for example ambient temperature, suction pressure, amount of water and the cooling effect in the truck itself. -
Page 15: Fan Cooler
Truck Master 2500 3.3 Fan cooler The fan cooler will increase the heat output from the construction and thereby stabilize the temperature at a lower level. However, this cooler will use the air to cool down the water and therefore we will always see that the temperature will be stabilized above the ambient temperature. -
Page 16: Water Consumption
Truck Master 2500 Summary Pump model Description Truck Master 2500 Heat input from technical specifications 35 kW in Pump Ambient temperature 28°C Maximum Working Temperature of the water. This is determined by you. The temperature 40°C has influence on the pump performance Temperature difference Δ... -
Page 17: Cavitation
Truck Master 2500 3.6 Cavitation When the temperature reaches the boiling point of the water, steam bobbles will be created in the liquid ring. These bobbles cannot exist when they enter the discharge side of the pump and therefore they will collapse. -
Page 18: Installation And Start-Up
Truck Master 2500 4 INSTALLATION AND START-UP 4.1 Securing the pump Installation requirements must be observed, otherwise there is a risk of damage The pump must be installed on a stable foundation, which must be level and stable, so that the pump is not twisted or exposed to a profile distortion. -
Page 19: Connecting The Water
Truck Master 2500 4.3 Connecting the water The water must be connected to the pump at the hose connection (C), see illustration below. If required, the hose nipple can be dismounted from (C) and mounted on desired location (A, B or D). -
Page 20: Prior To Start-Up
Truck Master 2500 4.5 Prior to start-up • Do not start the pump without water, as this will damage the mechanical shaft seals • Do not start the pump if it is completely filled with water • Do not start the pump before the grease cartridges have been activated, as this can damage the pump (if equipped) •... -
Page 21: Service, Operation, Maintenance And Inspection Intervals
Truck Master 2500 5 SERVICE, OPERATION, MAINTENANCE AND INSPECTION INTERVALS A failure to observe the inspection intervals described in table below may result in damage to the pump Section Operation Interval Drain liquid separator and pump to remove contaminants Daily... -
Page 22: Lubrication Of Bearings
Truck Master 2500 5.4 Lubrication of bearings Over-lubrication of bearings may result in bearing damage! Do NOT exceed the amount of grease specified below! The bearings must be lubricated with grease of type SKF LGWA2, per 500 duty hours. It is recommended to lubricate the bearings while pump is running. -
Page 23: Troubleshooting
Truck Master 2500 6 TROUBLESHOOTING Problem Cause Effect Corrective measure The pump is unable to • Water control valve is • Reduced output • Check water control create a vacuum closed valve • The pump can become • The pump is not damaged during •... -
Page 24: Spare Parts And Tools
Truck Master 2500 7 SPARE PARTS AND TOOLS 7.1 Marking and identification The pump is equipped with an identification plate as shown below. CE CONFORMITY MARK ORDER CONFIRMATION NO. / A NO. MANUFACTURING DATE / SERIAL NO. PRODUCT CODE TM 2500 R 0 S S B 2 0 T SD... -
Page 25: How To Order
Truck Master 2500 7.2 How to order Example: 2500 Model: 2500 2500 Rotation: Clockwise Counter clockwise Rotor type: Welded AISI 316 Pump housing: Cast iron EN-GJL-250; EN1561 Shell: Cast iron EN-GJL-250; EN1561 Flow plates: Cast iron EN-GJL-250; EN1561 Bronze GC-CU Sn10 DIN1705... -
Page 26: Spare Parts - Generation 1
Truck Master 2500 7.3 Spare parts - GENERATION 1 DOC9056R... - Page 27 Truck Master 2500 * - Included in gasket set. DOC1627359_1 DOC9056R...
- Page 28 Stainless steel 1615034 Rotor L Stainless steel 1615010 Flow plate Cast iron 1615036 Flow plate Bronze 1615045 Gasket set Truck Master 2500 1615012 Shell Cast iron 1615045 Gasket set Truck Master 2500 1615014 Flow plate Cast iron 1615038 Flow plate...
- Page 29 Truck Master 2500 Pos. Part number Description Qty. Material 1615045 Gasket set Truck Master 2500 1615045 Gasket set Truck Master 2500 1615045 Gasket set Truck Master 2500 1615045 Gasket set Truck Master 2500 1615045 Gasket set Truck Master 2500 1615045...
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Page 30: Spare Parts - Generation 2
Truck Master 2500 7.4 Spare parts - GENERATION 2 DOC9056R... - Page 31 Truck Master 2500 * - Included in gasket set. DOC1615051_1 DOC9056R...
- Page 32 Stainless steel 1615034 Rotor L Stainless steel 1615010 Flow plate Cast iron 1615036 Flow plate Bronze 1615045 Gasket set Truck Master 2500 1615012 Shell Cast iron 1615045 Gasket set Truck Master 2500 1615014 Flow plate Cast iron 1615038 Flow plate...
- Page 33 Truck Master 2500 Pos. Part number Description Qty. Material 910300479 Allen screw Stainless steel 910300481 Allen screw Stainless steel 930200020 Shaft nut Steel 1624074 Label Plastic foil 49** 944600173 Elbow 90° Brass 50** 944600239 Push-in nipple Brass 51** 915000232 Clamp for automatic lubricator...
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Page 34: Adaptor
Truck Master 2500 7.5 Adaptor DOC1627361_2B DOC1627361_2B Pos. Part number Description Qty. Material 1615032 Adaptor Cast steel EN-GJS-400-15, EN 1563 1634771 Flange for adaptor motor model: 090 ISO Cast steel EN-GJS-400-15, EN 1563 910000422 M20 Nut Steel DIN 934 FZV... -
Page 35: Gasket Set
Truck Master 2500 7.6 Gasket set DOC11587A Pos. Part number Description Qty. Material 1615011 Gasket for pump housing / flow plate 1 mm Paper Oakenstrong 1615013 Gasket for shell / flow plate 0,5 mm Paper Oakenstrong 1615023 Gasket for shell / flow plate 0,8 mm... -
Page 36: Special Tool Set
Truck Master 2500 7.7 Special tool set DOC1629241_1 DOC1629241_ Pos. Part number Description Qty. Material 1629239 Mandrel radial shaft seal Ø50 + Ø60 Plastic 1629237 Machined bearing cap complete Steel 1629190 Bearing mounting tool set NDE Steel 1629191 Bearing mounting tool set DE... - Page 37 Truck Master 2500 Notes: DOC9056R...
- Page 38 Truck Master 2500 Notes: DOC9056R...
- Page 39 Truck Master 2500 Notes: DOC9056R...
- Page 40 Gamma Series is designed to handle the harshest industrial vacuum jobs. At the core of Samson Pumps’ activity is the strong belief that our liquid ring vacuum pumps must be of superlative quality for our customers to focus on what they do best.
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