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P.A. SRH10K-24 Manual

Heavy duty stock reel
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Heavy Duty
Stock Reel
Motorized and Drag Models:
SRH10K-24,36,48, SRH13K-32, SRH12K-40,51, SRH15K-51
F o r m X X X X :
R e v i s e d
2 0 1 8
Page 1

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Summary of Contents for P.A. SRH10K-24

  • Page 1 Heavy Duty Stock Reel Motorized and Drag Models: SRH10K-24,36,48, SRH13K-32, SRH12K-40,51, SRH15K-51 F o r m X X X X : R e v i s e d 2 0 1 8 Page 1...

  • Page 2: Table Of Contents

    Table of Contents Introduction ............................3 General Safety program ........................... 3 Warning ..............................3 Warranty Program ........................... 4 Receiving and Inspection .......................... 4 Installation and Assembly ........................5 Mechanical ............................... 5 Electrical ..............................5 Setup and Operation ..........................5 Maintenance ............................9 Mechanical ...............................

  • Page 3: Introduction

    Introduction Please read this manual thoroughly before installing, operating, applying and maintaining this machinery. Failure to do so may result in serious injury to yourself and/or others. 1.1 General Safety program Accident free operation will result from a well developed, management sponsored and enforced safety program.

  • Page 4: Warranty Program

    should be inspected and tested no less than weekly to determine the condition of the machine. Necessary maintenance or repair of both shall be performed and completed before the machine is operated. The EMPLOYER shall maintain records of these inspections and the maintenance work performed. Our Company is not responsible to notify the user of this equipment of future changes in State or Federal laws, or construction standards.

  • Page 5: Installation And Assembly

    Installation and Assembly 2.1 Mechanical Place the PA Adjustable Stock Reel so that the centerline of the coiled material is in line with the centerline of the press and remaining process equipment. Warning: The fixed base must be lagged to the floor. To prevent accidental tipping of the unit, minor dislocation from its working spot by bumping from coil handling equipment or from banging the unit against its mechanical stop during turn around with a heavy coil on the reel.
  • Page 6 Anchoring The machine must be anchored to the floor. Carefully check the alignment of the mandrel axis with the centerline axis, the perpendicularity, and the accurate level of each machine. Unless otherwise specified on the layout drawing, it is recommend that the machine alignment be secure with anchor bolts. Use adequate sized anchor bolts to sufficiently hold the machine to the floor.
  • Page 7 Warning: DO NOT LOAD A COIL ONTO A REEL THAT IS HEAVIER THAN THE RATED WEIGHT CAPACITY OF THE REEL. SUCH ACTION COULD DAMAGE THE REEL, AND IN EXTREME CASES, CAUSE INJURY. NOTE: FOR EXPANSION WITHOUT A LIFTING DEVICE, IT IS IMPORTANT TO HAVE THE JAW IN THE UPPER POSITION (12 O’CLOCK POSITION).
  • Page 8 Screw Version  Do not over tighten the mandrel.  Verify the direction of expansion in the mandrel before turning the handle to prevent over tightening,  Observe the position of the links. When the links are nearly vertical, the maximum expansion of the mandrel is indicated.

  • Page 9: Maintenance

    Maintenance 4.1 Mechanical Mandrel SEQ. MAINT. ITEM REQUIREMENT FREQUENCY-DAYS Jaw Linkage Apply (SAE30) Lube Oil Main Shaft Bearing Apply Standard Grease to Fittings Gear Reducer The reducer requires no periodic maintenance. However, an occasional visual inspection to check for hardware tightness, leakage and the general overall condition of the reducer is good practice. This reducer is designed to operate successfully without breather vents.

  • Page 10: Specifications

    Specifications 5.1 Overall Model Specifications Max Stock Coil Weight Width Range OD Range Model lbs(Kg) in(mm) in(mm) in(mm) W/ keepers Wout/ Keepers SRH10K-24 10,000(4535) 24(610) 28(711) 17-21(430-530) 60(1525) SRH10K-36 10,000(4535) 36(915) 40(1016) 17-21(430-530) 60(1525) SRH10K-48 10,000(4535) 48(1220) 52(1320) 17-21(430-530) 60(1525) SRH13K-32 12,100(5480) 31.5(800)

  • Page 11: Parts List

    5.2 Parts List Item# SRH-10K Part# Description Item# SRH-12K Part# Description A (30349370) Shaft AA (30320900) Shaft B (40350073) Front Bearing AB (31220992) C (33349350) Star AC (31420994) Cover D (30617132) Back Bushing AD (30620860) Bushing E (30617130) Front Bushing AE (33420866) Flange F (31417206)
  • Page 12 Item# SRH-15K Part# Description Item# Hold Down Arm Description Part# AAA (22832) Main Shaft AA (19109) BRACKET, HD ARM, SR-10k AAB (22836) AB (19111-01) SHAFT, HD ARM, SR-1xk, 3.938" DIA x 66.7 AC (12133-44) BEARING, 4 BOLT FLANGED, 3 15/16 ID AAD (50069) Front Bearing AD (19112-03)
  • Page 13 Item# Hydraulic Coil Description Cart Part# AA (19484-02) BASE FRAME WELDMENT, COIL CAR AB (19241-20) TOP COIL CAR, WELDMENT AC (19254-07) TRACK WELDMNT COIL CAR SIDE MTD HOSE 96" AD (19244) ARM, SUPPORT, COIL CAR***** AE (19243) SHAFT, SUPPORT, COIL CAR AF (12441-149) SET COLLAR, 2"...
  • Page 14 Item# Main Body Description Part# A (19019-04) SRH-10K CABINET, BOLT IN CASTED HUBS B (19141-03) CONTROL PANEL ASSY,HYD CONTROL, 400V CE C (19036-03) TRANSFER PLATE, HYD MOTOR MNTG, D (17236-67) MOTOR, HYDRAULIC, 305 cm3/r E (20474-01) BRAKE ADAPTER, SRH10K F (12036-31) CHAIN, #60, use 12036-31-01 G (12444-46) BRAKE PNEUMATIC SAFE CALIPER...

  • Page 15: Parts Break Down

    Parts Break Down Model SRH-10K F o r m X X X X : R e v i s e d 2 0 1 8 Page 15...
  • Page 16 Model SRH-12k F o r m X X X X : R e v i s e d 2 0 1 8 Page 16...
  • Page 17 Model SRH-15K F o r m X X X X : R e v i s e d 2 0 1 8 Page 17...
  • Page 18 Hydraulic Hold Down Arm (Option) F o r m X X X X : R e v i s e d 2 0 1 8 Page 18...
  • Page 19 Hydraulic Coil Cart (Option) F o r m X X X X : R e v i s e d 2 0 1 8 Page 19...
  • Page 20 Stock Reel Body F o r m X X X X : R e v i s e d 2 0 1 8 Page 20...

  • Page 21: Vfd Status / Warning Messages

    6.1 VFD Status / Warning Messages Status / Warning Cause Solution Drive ID Warning The Drive ID (P502) stored on the EPM Verify motor data (P302-306) and does not match the drive model perform Auto Calibration, Set drive mode (P300) to 0 or 1, Reset the drive (P199 to 3 or 4)and reprogram Motor Auto Calibration Refer to P300, 399...
  • Page 22 Forced Translation fault An EPM from an old drive put into a new Press [M] (mode button) twice to reset F_cFt drive Dynamic Braking fault Dynamic braking resistors are Increase active decel time (P105, P126, overheating P127), Check main voltage and P107 F_dbF External fault P121-P124 = 21 and that digital input...
  • Page 23 Excessive capacitive charging current of Use shorter motor cables with lower the motor cable charging current, Use low capacitance motor cables, Install reactor between motor and drive Failed output transistor Contact factory for technical support Output fault: Ground Grounded motor phase Check motor cable fault Excessive capacitive charging current of...

This manual is also suitable for:

Srh10k-36Srh10k-48Srh13k-32Srh12k-40Srh10k-51Srh15k-51

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