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Summary of Contents for Opsytec Dr. Grobel BS-04
- Page 1 Irradiation Chamber BS-04 Manual Version 3.0.2E Opsytec Dr. Gröbel GmbH Am Hardtwald 6-8 D-76275 Ettlingen Phone: +49(0)7243 / 9 47 83-50 Fax: +49(0)7243/ 9 47 83-65 info@opsytec.de...
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Page 2: Table Of Contents
1 Table of Contents Table of Contents Table of Contents ....................... 2 Preface ..........................5 Quick start guide ........................ 6 Directives and Norms ......................8 Identification ........................9 Manufacturer, Ordering of Spares and Customer Service ........9 Change History ......................9 Copyright ........................ - Page 3 1 Table of Contents Safety Information Concerning Normal Operation ..........22 Radiation Safety ......................24 Safety Information Concerning Service and Repair Work ........25 System Description ......................27 Commissioning ........................30 Installing and replacing a lamp ................31 Attenuator* .......................32 Commissioning and Use of inter box* ................33 Operating ..........................34 UV-MAT operation ......................35 12.1 Switching on ......................36...
- Page 4 1 Table of Contents Technical Data ........................57 Spare Parts ........................62 Declaration of Conformity ....................63...
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Page 5: Preface
2 Preface Preface Dear Customer! Thank you for choosing a product manufactured by us! Please take your time to read this manual carefully. Please pay special attention to the safety instructions. This is the condition for safe handling and safe operation of the system and its components. If you have any questions that you do not find answered in this manual, please call us and we will be pleased to assist you. -
Page 6: Quick Start Guide
Commissioning: • Unpack all components and remove the packaging materials. • The BS-04 is supplied with unmounted UV lamps. You need to install them. The BS- 04 has two groups of lamps (even and odd numbered). Always use the lamps alternately when using two different types. - Page 7 3 Quick start guide Information on safety instructions can be found on page 21. Information on commissioning can be found on page 30. Information on how to operation can be found on page 34.
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Page 8: Directives And Norms
4 Directives and Norms Directives and Norms The system is machinery under Annex II A of the Machinery Directive and is therefore delivered with a declaration of conformity and with a CE mark (in accordance with the Machinery Directive). Directives EC Directives 06/42/EC (Machinery) (partially observed) 2014/30/EC (EMC) -
Page 9: Identification
Contraventions may be subject to prosecution. 5.4 Identification of the Device For internal use at customer site: Description of machinery: Irradiation chamber BS-04 Year of construction: …………………….. Machine No. …………………….. -
Page 10: Intended Use
5 Identification 5.5 Intended Use The irradiation chamber is a controlled radiation-source for different UV applications like • Irradiation of bacterial and cell cultures • PCB and wafer irradiation & cleaning • Accelerated aging of plastics and similar materials with UV •... -
Page 11: Foreseeable Misuse
5 Identification 5.6 Foreseeable Misuse The following is considered foreseeable misuse: • Operation of the device without safety devices and equipment. • Activities of uninstructed personnel on the device. • Non-compliance with the operating instructions of the owner/operator. • Ignoring of the operating manual. •... -
Page 12: Legal Information
5 Identification 5.7 Legal Information 5.7.1 Limitation of Liability All the information in this manual was compiled with consideration of the currently valid standards and regulations, of the technical standard and our long-standing knowledge and experience. The manufacturer shall not be liable for damage in the event that: •... -
Page 13: General
6 General General 6.1 Information about this Manual This manual intends to make handling of this system and its components safe and efficient. The manual is part of the system and must be kept in its immediate vicinity where it is accessible for the personnel at any time. This documentation contains the necessary information for the intended use of the described system. -
Page 14: Information About The Symbols
6 General 6.2 Information about the Symbols 6.2.1 Safety Instructions In this manual, safety information is indicated by means of symbols. Safety information is preceded by signal words that indicate the scope of risk. To avoid accidents and damage to persons or property, always follow the information and act prudently. -
Page 15: Warning Signs
6 General 6.2.3 Warning Signs Warning of optical radiation (such as UV, IR, or visible radiation) Warning of hot surface! Warning of electricity! 6.2.4 Attention Wear eye protection! Opaque eye protection must be worn! Disconnect mains plug from electrical outlet! Disconnect before carrying out maintenance or repair Use hand protection! Wear foot protection! -
Page 16: Fire Protection Sign
6 General 6.2.5 Fire Protection Sign Extinguishing hose Fire extinguisher 6.2.6 Rescue Sign Emergency exit: marking of all emergency exits with this symbol 6.2.7 Optional functions Optional functions, not available for every system... -
Page 17: Owner/Operator Information
6 General 6.3 Owner/Operator Information The System is used in the commercial sector. The owner/operator of the system is therefore subject to the legal obligations concerning work safety. In addition to the safety information in this manual, the generally applicable regulations valid for the application area of the system concerning safety, prevention of accidents and for protection of the environment must be noted and complied with. -
Page 18: Personnel Requirements
6 General 6.4 Personnel Requirements 6.4.1 Qualifications WARNING Risk of injury when personnel are insufficiently qualified! If unqualified personnel carries out work on the system or stays in the danger area of the system risks arise that may cause severe injuries and serious material damage. -
Page 19: Operators
6 General In addition, due to their technical training, knowledge and experience and knowledge of the relevant standards and regulations, they are able to carry out work they have been assigned and to recognize and avoid possible risks independently. 6.4.4 Operators Operators use and operate the system in the scope of the intended use. -
Page 20: Personal Protective Equipment
6 General 6.5 Personal Protective Equipment The purpose of personal protective equipment is to protect the personnel from risks that might affect his safety or health when working. When executing various activities on and with the system, the personnel must wear personal protective equipment. -
Page 21: Safety Information And Residual Risk
7 Safety Information and Residual Risk Safety Information and Residual Risk 7.1 General The system is state-of-the-art and has been built in compliance with recognized safety regulations. Nonetheless, its use may constitute risks for life and limb of the operating and repair personnel (service personnel) or third parties or impairments to the machine. -
Page 22: Safety Information Concerning Normal Operation
Skin fat and dirt are absorbent in the UV and visible spectral range. • Avoid fingerprints on the optically active sensor surface. If necessary, the components must be cleaned carefully with Isopropyl. • Use safety goggles and gloves when working inside sample room of the BS-04 irradiation chamber. - Page 23 • Air vents in the device housing must not be covered. • Provide enough fresh air for cooling the BS-04. The access of the air is at the bottom of the device. Place the lamp on a hard surface. •...
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Page 24: Radiation Safety
7 Safety Information and Residual Risk 7.3 Radiation Safety WARNING Risk of eye injury UV-radiation is harmful! Always wear suitable safety glasses. Avoid direct exposition. This product is equipped with UV and visible high intensity LAMPs. There is a risk of photo-chemical or thermal damage of the eye, retinal damage of the eye and erythema. -
Page 25: Safety Information Concerning Service And Repair Work
7 Safety Information and Residual Risk 7.4 Safety Information Concerning Service and Repair Work WARNING Risk of injury! High Weight! Always carry the system with two persons. WARNING Risk of injury when touching live parts Before opening the system, disconnect all components from the supply voltage and check that no voltage is present. - Page 26 • Air vents in the device housing must not be covered. • Provide enough fresh air for cooling the BS-04. The access of the air is at the bottom of the device. Place the lamp on a hard surface. •...
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Page 27: System Description
8 System Description System Description The irradiation chamber is a controlled radiation-source. 20 UV-tubes of 15 Watts each can be installed. These tubes can be in the spectral range of UVA, UVB, UVC or daylight. Two spectral ranges can be combined and both types can be turned off separately. The external dose controller UV-MAT and the UV-sensors allow independent control of the dose of the 2 possible types of UV-irradiation. - Page 28 8 System Description Rear view and ventilation concept: Pos. Designation Pos. Designation UV chamber Connector for UV-MAT Cable feedthrough Air inlet for samples Air outlets Mains connector The signal lamps on the front of the irradiation system also show the status of the lamp groups.
- Page 29 8 System Description The following components are delivered: • Irradiation chamber • UV-Mat • Sensor / sensors • Power line cable • This documentation • Optional: o inert box o Lamps o Attenuators o PC interface / programming interface / USB Connecting cable for the communication For a simple description, the above mentioned components are collectively referred to as system.
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Page 30: Commissioning
• Open the front door and insert the lamps into the lamp sockets. This is done by turning the lamp 90°. Note the grouping of the lamps. • The BS-04 uses a ventilation system. Make sure that the air inlets and outlets are not covered. -
Page 31: Installing And Replacing A Lamp
(ON-OFF switching cycles, cooling, and pollution). Frequent switching the BS-04 on / off can lead to a significantly reduced useful lifetime. The UV lamp needs to be replaced when it no longer ignites, or the performance is no longer achieved. -
Page 32: Attenuator
9 Commissioning 9.2 Attenuator* Two types of attenuators are available: 1. lamp attenuators* that are slid over the lamps (1). 2. an area attenuator* that is slid under the lamps (2). -
Page 33: Commissioning And Use Of Inter Box
10 Commissioning and Use of inter box* 10 Commissioning and Use of inter box* If your chamber is equipped with an inert box: Unpack inert box and clean front window with ISOPROPANOL alcohol. Air-inlet and air-outlet can be changed depending on customer needs. Pull the connecting hoses for the N2 input and N2 output through the rear openings of the irradiation chamber. -
Page 34: Operating
11 Operating 11 Operating The irradiation chamber is switched on with the power switch on the front. According to your included option the operation may vary. Options are: • Operation mode switch • Sensors and sensor holder • Lamp dimming •... -
Page 35: Uv-Mat Operation
12 UV-MAT operation 12 UV-MAT operation The UV-MAT is operated via five keys. These keys are arranged in the front, right next to the display. The keys and the function configuration are shown below: Function Down Left ... -
Page 36: Switching On
12 UV-MAT operation UV-MAT offers three operation modes: Timer Slave Remote (via programming interface, USB) The menu items depend on the settings. For example, the menu item "Irradiation time" is only displayed if the corresponding timer mode has been selected. 12.1 Switching on Switch on the control unit at the front switch. -
Page 37: Start / Stop Radiation
12 UV-MAT operation 12.2.2 Start / Stop Radiation Start an irradiation by selecting “Start Radiation” and press . In time controlled operation mode the current irradiation time and end time are displayed in the form DD:HH:MM:SS. In dose controlled operation mode the current irradiance in mW/cm², the actual irradiation time, the current dose (Is:) and the target dose (Set:) are displayed: Ch2 1&2 DIM 1&2 Ch2 1&2 DIM 1&2... -
Page 38: Timer Mode
12 UV-MAT operation 12.2.3 Timer mode In the menu “Irradiation Time” you can set the irradiation time for the timer. Therefore select menu item “Set time”. If “Set time” is not displayed, please choose “Time controlled” in menu “Operation Mode” first. The irradiation time can be set for CH1 and CH2 together or individually. -
Page 39: Dose Controlled Mode
12 UV-MAT operation 12.3 Dose controlled mode Select operation mode dose controlled. Confirm by with or . With you can cancel your input and go back to main menu. In dose controlled mode the irradiation time is automatically controlled and stops if the desired dose is reached. -
Page 40: Dimming
12 UV-MAT operation mW/cm² and J/cm² are automatically calculated. Stop an irradiation by pressing for at least 2 seconds. 12.4 Dimming Select dimming to adjust lamp output. Therefor got to menu “Dimming”, select channel to be dimmed: Dimming level Setting: Use ... -
Page 41: Channel Control
12 UV-MAT operation Settings Units Language Status Sensor Info USB-Settings Dec.-separator 12.6.1 Channel control The system has two lamp groups (even and odd numbered lamps). Always use the lamps alternately when using two different types. Use channel control to select mode Channel control Sensor1 for CH1&CH2 Sensor2 for CH1&CH2... -
Page 42: Chamber Factor
12 UV-MAT operation 12.6.2 Chamber factor In this submenu the sensor specific adjustments are placed. It is possible to do the sensor calibration and set the upper and lower limits. In all three submenu points you have to decide first for which sensor port you want to do the adjustment, if Your UV-Mat version is capable of more than one sensor. -
Page 43: Units
12 UV-MAT operation 12.6.3 Units Unit in which the measured values of the sensors are displayed. This is a setting for the sensor that applies to the measured channel (including dose). Irradiance • mW/cm² => mJ/cm² • W/m² => J/m² •... -
Page 44: Sensor Info
12 UV-MAT operation 12.6.6 Sensor Info Sensor-specific information can be called up under the menu item. Only connected sensors appear in the info menu. Display information about the sensor. If no sensor is connected, this menu item is not displayed. 12.6.7 USB-Settings This meue item enables or disables USB output and control:... -
Page 45: Internal Settings
12 UV-MAT operation 12.7 Internal settings Using this menu you can set the system settings. Therefore enter the PIN code, see chapter technical data, must be entered. Enter password: Hours CH1: 1:00:00 Hours CH2: 5:00:00 v 1.05 Even without PIN the operational hours, connected sensors and firmware version are displayed. -
Page 46: Operating Hours
12 UV-MAT operation 12.7.2 Operating hours The user may reset the lamps operating hours using the menu item. Reset must be confirmed by pressing . Note that the displayed operating hours are only stored if an irradiation is stopped by UV-MAT. If the UV-MAT / irradiation chamber is switched off during irradiation the operating hours aren’t stored and so faulty. -
Page 47: Remote Operation
13 Remote Operation* 13 Remote Operation* Remote operation is required if the UV-MAT and the BS-02 are to be controlled via a USB interface. The remote mode cannot be selected via the menu. In remote mode it is not possible to operate the unit. Remote operation is selected by the switch on the back. -
Page 48: Software Installation
Once the UV-MAT is connected with the PC, it does not react to any keystroke. Disconnect the connection with the PC and the UV-MAT continues working autonomously. 13.3 Software - UV-MAT Control The software "UV-MAT Control" is used to control the BS-04 with UV-MAT by PC. The software makes it possible: •... - Page 49 13 Remote Operation* The functions are described below: Above Shows the serial number of the connected UV-MAT Connects or disconnects the UV-MAT from the PC and displays the connection status: • Connected separates the connection to the UV-MAT • Not connected connects the UV-MAT Creates / saves a screenshot to document the irradiation For further information Device control...
- Page 50 13 Remote Operation* The table is used to select the channels, to display the currently set power intensity and to display the channel status. From the right-hand side there are various control functions for the irradiation together with the Start/Cancel button. The progress of the process is displayed in the table: The process step is defined in the table.
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Page 51: Working With The Software
The left area is for displaying traffic jam messages 13.4 Working with the software Make sure that the UV-MAT is connected to the PC and the BS-04 is switched on. Please note that the UV-MAT must be in remote mode so that the display shows REMOTE. - Page 52 13 Remote Operation* Presets: Prests are saved as *. csv files and can be viewed in an editor if necessary. Example: testUVMATControll.csv Date (dd.mm.yyyy); 29.48.2020 Software version number; 1.0.0.0 Number of Steps; 6 ****************************** power channel 1; setpoint channel 1; operating mode 1; power channel 2;...
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Page 53: Datalogging
13 Remote Operation* 13.5 Datalogging* With setting USB-Active the UV-MAT sends status information to on a regular base, e.g. every second. The following software gives an example about the data logging functions of the chamber:... -
Page 54: Maintenance
Also UV lamps are cleaned by pressurized air or Isopropanol and a very soft paper towel. As this is a combined system we may need BS-04 and UV-MAT in case of repair. Some spare parts can be changed by customer. Note, it is not recommended to change parts other than UV lamps by yourself. - Page 55 14 Maintenance Recommended No. Maintenance Item Procedure frequency Cleaning of bottom side from process chamber. Overall checking Accumulated dust clean-up, rust check, peeled paint and cleaning of the Semi-Annual check, leak, broken switch, and damaged covers, machine otherwise replace it. 1.
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Page 56: Calibration
14 Maintenance Only carry out cleaning work on the sensor as required. This gives you the best possible stability. Clean exclusively with isopropanol (UV-IR-GRADE), with oil-free compressed air or with clean, lint-free cloths. Wear clean, lint-free gloves. Apply the cleaning agent only to the cloth, only moisten. The cleaning agent could get inside and cause damage to property. - Page 57 15 Technical Data 15 Technical Data General data +15 to 30 °C Ambient temperature Storage temperature + 5 to 60 °C < 80% non-condensing Humidity Cooling Air cooling Maximum housing temperature < 60 °C ~25-30 °C +/- 5 °C. Sample temperature Add.
- Page 58 15 Technical Data USB-Connection / Hardware- Software requirements PC requirements min Intel CORE i3, 2 GB Ram, >40 Gb HDD Operating system Windows 10 with .NET Framework > 4.0 UV-MAT Size (L x W x H) 250 x 185 x 100 mm³ Weight 2,6 kg Power supply...
- Page 59 15 Technical Data Spectral ranges of the sensors 200 - 280 nm 280 - 315 nm 315 - 400 nm UVA+ 330 - 455 nm UVBB (Broadband) 230 - 400 nm VISB 400 - 480 nm VISBG 400 - 570 nm 380 - 780 nm, V(λ) Lamps 95 x 82 x 70 cm (L x T x H)
- Page 60 15 Technical Data UV-lamps / lamps Spectral range type F18T8BLB LF (352nm) Sankyo Denki Philips Actinic BL TL-D 18W Broadband TL 20W/12 RS Philips TL 20W/01RS UV-B MEDICAL TUV F17T8 D-65 Master LT-D 90 Graphica 18W/965 Number of lamps Typical distribution intensity The energy distribution on the drawer sheet metal has the following...
- Page 61 15 Technical Data Inert box* Dimensions 404 mm x 313 mm x 111 mm Irradiation window dimensions 350 mm x 270 mm Air Inlet & Air outlet connector Hose connection: diameter 10mm Evacuable Max input pressure 0,2 bar, do not close gas outlet...
- Page 62 Air outlet filter set BS-04-AOF Air outlet cover set BS-04-AOCS Connector end caps for cables BS-04-EC Bottom plate BS-04-BP Front door with internal mirror BS-04 BS-04-Door Door contact 860801L-DC UV-MAT specify serial number Sensor See sensor type Sensor recalibration 710001...
- Page 63 Country: Deutschland Product: Irradiation chamber with UV lamps, UV dose controller UV-MAT and sensor(s) Type designation: BS-04 Type number: 860 904 XXXX 860 900 XXXX 814 4XX XXXX The manufacturer hereby declares that we have developed, designed and manufactured the above...
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