RIFT Actuators 30 Installation, Operation & Maintenance Instructions Manual

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INSTALLATION OPERATION & MAINTENANCE INSTRUCTIONS
Rift Actuator® 30 Nm Small
VERSION 1.0 2020
Version 1.0 2020

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Summary of Contents for RIFT Actuators 30

  • Page 1 INSTALLATION OPERATION & MAINTENANCE INSTRUCTIONS Rift Actuator® 30 Nm Small VERSION 1.0 2020 Version 1.0 2020...
  • Page 2 PAGE SECTION TITLE INTRODUCTION STORAGE SAFETY INFORMATION MOUNTING TO A VALVE CALIBRATION PROCEDURE TO USE CALIBRATION MODE TO MOUNT TO A F03, F04, F05 FLANGE CALIBRATION MODE WITH THE ANDROID RIFT ACTUATOR APP CONFIGURING AS A PART-TURN ELECTRIC ACTUATOR SOLENOID CONFIGURING AS A MULTI-TURN ACTUATOR CONFIGURING AS A MULTI-TURN ACTUATOR (CONTINUED) DOWNLAODING RIFT ACTUATOR APP FROM GOOGLE PLAY STORE...
  • Page 3 ELECTRICAL WIRING DIAGRAMME. LOW VOLTAGE EXTERNAL POWER SUPPLY CONNECTION STANDARD FEATURES AND OPTIONAL FEATURES DIMENSIONS LOCAL CONTROLS RIFT® 30 DEFAULT SPECIFICATION SWITCHING RIFT®0-30 ‘ON’ WIRING MODULATING “PROPORTIONAL CONTROL” FUNCTIONALITY MODULATION CONNECTION FOR VOLT FREE SWITCH MODE METHOD OF OPERATION 3 WAY BALL VALVES - DEFAULT FLOW PATTERNS...
  • Page 4: Safety Information

    RIFT ® 30 Electric Actuators operate with the use of live electricity. Only qualified electricians instruct- ed in accordance with electrical engineering, and familiar with local electrical installation requirements and health and safety directives should be involved in the connection of these actuators.
  • Page 5: Mounting To A Valve

    MOUNTING TO A VALVE RIFT ® 30 Electric Actuators have mounting options that conform to ISO:5211 which enables them, where applicable, to be direct mounted to similarly compliant valves, thus eliminating the cost and additional height of a traditional box section (or similar) ‘mounting kit’. ISO:5211 introduced a system to ensure the actuator drive is concentric and in vertical alignment with the stem or shaft of the valve to be driven, and the actuator is solidly mounted to the valve.
  • Page 6 RIFT ® (b) Mount the 30 actuator onto the valve (using the open/close pads in the manual position to align the F03, F04 or F05 mounting positions. (c) Secure the actuator onto the valve CALIBRATION MODE WITH THE ANDROID RIFT APP RIFT ®...
  • Page 7 CONFIGURING AS A PART-TURN ELECTRIC ACTUATOR SOLENOID RIFT ® 30 can be configured either as a part-turn electric actuator or as a direct acting solenoid. The selection of actuator or solenoid is made when the factory default settings are programmed into RIFT ®...
  • Page 8 App and update the features for the actuator. Search the Google Play Store for RIFT Actuators App. Install the App and the Icon will be placed on the front screen of the device. *For devices running a version of Android below 8.0 please download the Legacy App.
  • Page 9 ® 30. Once paired and within the Bluetooth devices range the software will detect the RIFT ® 30 devices and enable the user the option to connect to devices that have been paired with if within the Bluetooth range. USER CONFIGURABLE SETTINGS BASIC SETTING.
  • Page 10: Torque Limit

    Actuator this can be re-instated through the Android App when paired via Bluetooth to the RIFT ® 30 and the electronics will need to be manually Re-Set on completion of this feature being enabled or disabled. “Write To Flash” sets the custom settings into the Actuators Flash Memory. Notice of Writing to Flash will appear briefly at the bottom of the screen “Reset Board Without Changing Settings”...
  • Page 11: Speed Control

    MODULATING. RIFT This function will allow the ® 30 Actuator to move the Valve to a desired proportional working posi- tion via an analogue input control signal either 4—20mA, 0—20mA or 10—10v. Loss of Signal Mode - RIFT On Loss of Signal the ®...
  • Page 12 Seconds or parts thereof. RIFT ® 30 Actuator has the ability to work to autonomously with an external power source and no method of external control, this allows the actuator to operate in remote, inaccessible and hazardous settings with safety or on renewable energy platforms that are not easily assessable. We advise additional external battery storage is available to prolong operations on a predetermined cycle.
  • Page 13: Control System

    ELECTRICAL CONNECTION - ACTUATOR FUNCTION RIFT ® 30 is designed to have external power permanently applied. The internal anti- condensation heater is only functional when external power is applied, without external pow- er there is no protection against damage from condensation. Damage by condensation is therefore not covered by the warranty.
  • Page 14: Electrical Connection

    ELECTRICAL CONNECTION RIFT ® 30 has 2 power sources, external power connected via the main center terminal, and internal power provided by the 2 cell lithium ion battery pack. External Power Supply Left/Right Power Supply Below are pictures showing the...
  • Page 15: Local Controls

    STANDARD FEATURES AND OPTIONAL FEATURES Dimensions LOCAL CONTROLS RIFT ® 30 Actuator has three physical external touch pads on the lid (and one internal reset button located under the lid) that provide local control functionality. RIFT • Switch between Local/Manual or Auto/Remote control, isolate the ®...
  • Page 16 Speed Control Working Time 0-90° Actuator Seconds Default speed is set at 4 seconds for Torque (Nm) torque up to 30 Nm. Requirements to increase the operational working Anti-condensation heater Watts time can be adjusted with this fea- Cable Entries External GSA connectors ture.
  • Page 17 This is achieved on the ® 30 by a single press & hold of the Auto/Manual Touch Pad until the Blue LED illuminates & flashes, this is the Bluetooth LED, then touching either the open or close pads will send the actuator towards that position whilst the touch pads are engaged or a double tap will complete the move or move the actuator fully to the opposite position;...
  • Page 18: Method Of Operation

    WIRING MODULATING “PROPORTIONAL CONTROL” FUNCTIONALITY In modulating mode, the RIFT® 30 proportional controller (positioner) enables the actuator to automatically position a valve in proportion to an analogue current or voltage control signal. A signal derived from the actua- tor’s non-contacting 10bit position sensor is automatically compared with a signal proportional to the input posi- tion.
  • Page 19 Settings can only be accessed by via the Bluetooth User Interface on a Android based device The ® 30 has the ability to protect the gears, motors, electronics and battery from exceeding the maximum safety torque of the actuator. This feature is not only to protect the actuator but also the valve is fitted onto, within its operational torque bands.
  • Page 20 30 LED Sequence RIFT ® RIFT ® 30 has 3 LED’s on the PCB, located above the Open, Close and the Auto/Man touch sen- sitive pads. LED 1. Bluetooth LED, Blue Flashing—Not Connected. Blue Solid Connected to Android Device LED 2.
  • Page 21 UNDER DEVELOPMENT RIFT ® 0—40 Nm will be capable of being configured to be used with the more commonly used field bus communication systems. A separate PCB is installed to provide the functionality and connectivity. Options: Profibus Modbus Fieldbus Device Net Pack scan Profi Net DEFINITIONS &...
  • Page 22 DOCUMENT REVISION TABLE Date Name Revision Details 31/10/2019 Brown Release of Version 1.1 14.02.2020 HUGHES Release of version 1.1 RIFT Version 1.0 2020...

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