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Related Manuals for RIFT Actuators RIFT 200
Summary of Contents for RIFT Actuators RIFT 200
- Page 1 INSTALLATION OPERATION & MAINTENANCE INSTRUCTIONS Large RIFT® 200 Nm VERSION 1.1...
- Page 2 CALIBRATION PROCEDURE TO USE CALIBRATION MODE TO MOUNT TO A F03, F04, F05, F07 & F10 FLANGE CALIBRATION MODE WITH THE ANDROID RIFT ACTUATORS APP CONFIGURING AS A PART-TURN ELECTRIC ACTUATOR SOLENOID CONFIGURING AS A MULTI-TURN ACTUATOR CONFIGURING AS A MULTI-TURN ACTUATOR (CONTINUED)
- Page 3 PAGE SECTION TITLE MULTI-TURN FUNCTION CONTROL SYSTEM VALVE PROFILE BESPOKE BRANDING ELECTRICAL CONNECTION - ACTUATOR FUNCTION ELECTRICAL CONNECTION - RECOMMENDED SEQUENCE HIGH VOLTAGE EXTERNAL POWER SUPPLY CONNECTION LOW VOLTAGE EXTERNAL POWER SUPPLY CONNECTION LOCAL CONTROLS SWITCHING RIFT®100—200NM ‘ON’ (POWERING UP) SWITCHING RIFT®100—200NM ‘ON’...
- Page 4 INTRODUCTION, STORAGE, AND SAFETY INFORMATION: INTRODUCTION The RIFT® 200 Actuator is the first commercial RIFT DRIVEN® product and is also the first Electric Valve Actuator that can be configured to offer either the functionality of a part-turn electric valve actuator, a direct acting solenoid or that of a multi-turn actuator. Correctly applied, configured, installed, connected, commissioned and used the RIFT®...
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Page 5: Mounting To A Valve
MOUNTING TO A VALVE RIFT ® 200 Electric Actuators have mounting options that conform to ISO:5211 which enables them, where applicable, to be direct mounted to similarly compliant valves, thus eliminating the cost and additional height of a traditional box section (or similar) ‘mounting kit’. ISO:5211 introduced a system to ensure the actuator drive is concentric and in vertical alignment with the stem or shaft of the valve to be driven, and the actuator is solidly mounted to the valve. - Page 6 CALIBRATION This function will allow the customisation and orientation of the actuator mounting onto the desired Valve. It is recommended that this process is carried out (if possible) before the valve is installed onto the pipeline and id feasible carried out in the closed position. The RIFT® 200 will allow the calibration to be carried out in either the CLOSED or the OPEN positions.
- Page 7 CONFIGURING AS A PART-TURN ELECTRIC ACTUATOR SOLENOID The RIFT® 200 can be configured either as a part-turn electric actuator or as a direct acting solenoid. The selection of actuator or solenoid is made when the factory default settings are programmed into the RIFT®100—200Nm at the Smart Actuator factory or authorized distribution center.
- Page 8 CONFIGURING AS A MULTI-TURN ACTUATOR (Continued) The Android Device will need to be able to connect to the Internet to retrieve the requested feature information. The RIFT Actuator factory or authorized distribution centre is authorised to purchase these features. Once Multi-Turn is enabled the span can be adjusted beyond the default of <360⁰ up to the required unlimited upper value, e.g.
- Page 9 Android. (Download the RIFT Actuator Legacy app from the Google play store if using a device prior to Android 7.0) The RIFT 200 direct acting actuator has a local control unit as standard to allow the actuator’s accessibility to be controlled locally by Bluetooth Controlled User Interface “RIFT Actuator” (Available from the Google Play Store).
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Page 10: Torque Limit
• Buttons Enabled - This setting removes Local/Manual control via the Touch Pads. The operation of the Actuator this can be re-instated through the Android App when paired via Bluetooth to the RIFT® 200 and the electronics will need to be manually Re-Set on completion of this feature being enabled or disabled. -
Page 11: Speed Control
MODULATING. This function will allow the RIFT® 200 Actuator to move the Valve to a desired proportional working position via an analogue input control signal either 4—20mA, 0—20mA or 10—10v. Loss of Signal Mode - On Loss of Signal the RIFT® 200 Actuator will move to either: Low Signal Position (Closed) High Signal Position (Open) Low Signal... - Page 12 OFF GRID TIMER This is a Factory only enabled function. This, when enabled will allow the User to programme the Actuator and allow operating settings to control the actuator, when separated from an external source of control. Off Grid Settings. •...
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Page 13: Control System
CONTROL SYSTEM This allows the actuator to be programmed to operate and move in a nonlinear movement when control from an external source requires the actuator to manage the flow with the position of the valve. VALVE PROFILE This function allows the actuator to be programmed to operate and move in a pattern similar to the design profile of specialised valves. - Page 14 ELECTRICAL CONNECTION - RECOMMENDED SEQUENCE The RIFT® 200 has 2 power sources, external power connected via the 10 position terminal strip, and internal power provided by the 4 cell lithium ion battery pack. We recommend that the external connection be made first, ensuring compliance with local electrical codes and correct tightness of the cable gland around the cable to prevent ingress of water or moisture via the cable gland, followed by plugging in the internal battery.
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Page 15: Local Controls
LOW VOLTAGE EXTERNAL POWER SUPPLY CONNECTION WIRING DIAGRAM - ON OFF FUNCTION FOR 24V AC /1ph OR 12-30V DC EXTERNAL POWER SUPPLY 10-way Molex Plug Connector Pin No Connection Input / Output Pin No Connection Input / Output 90 – 300v AC Power Open Control Relay Out (Closed Feedback Position) 90 –... - Page 16 RIFT®100Nm—200Nm LID & 10 Way Power/Control Connector Analogue Input 12 O'clock Manual Re-Set 12 O'clock Button 8 x Bi-Colour LED’s (Red & Green) Auto/Manual Manual “Flashing Red” Closed Open Bluetooth Connected “Flashing Green” Touch Pad & Android App STANDARD/DEFAULT TOUCH PAD How to use FUNCTION AUTO/MAN...
- Page 17 SWITCHING RIFT® 200 ‘ON’ (CONTINUED) This is achieved on the RIFT® 200 by a single press & hold of the Auto/Manual Touch Pad until the Red LED illuminates & flashes Red (8 O’clock position) and then touching either the open or close pads will send the actuator towards that position whilst the touch pads are engaged or a double tap will complete the move or move the actuator fully to the opposite position;...
- Page 18 MANUALLY RE-SETTING THE ACTUATOR ON FAILURE TO OPERATE If the actuator is powered and fails to respond to either an open or closed command the electronics can be soft re-set (similar to a computer via Ctrl/Alt/Del. You will either need to remove the lid will either (6 x M4 Cap Head Bolts) to access the PCB or via the Android App.
- Page 19 WAY BALL VALVES - DEFAULT FLOW PATTERNS (CONTINUED) Side entry, 90° operation - Default flow pattern T Port 3 way valves - Diverting LED Indication Side entry, 90° operation - Default flow pattern T Port 3 way valves - Mixing LED Indication BLUETOOTH Settings can only be accessed by via the Bluetooth User Interface on a Android based device;...
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Page 20: Method Of Operation
METHOD OF OPERATION: Whilst external power is available the actuator responds to open and close command signals whilst the internal Battery Voltage remains above 12.2v, this is to protect the recharge capability of the internal 16.4v lithium ion battery. Should the external power fail, and failsafe is activated and the internal batteries set the actuator to the pre-designated position, if not already in that position. - Page 21 MODULATION CONNECTION FOR VOLT FREE SWITCH MODE When connecting to a volt free switch (float switch for example) that requires the actuated valve to close on the switch circuit connection made, and open when the switch connection is broken, it can be config- ured through the modulation feature when activated and simple 2 core wiring connection from the volt free switch connected back to the Analogue input connections (0-10v Out) &...
- Page 22 UNDER DEVELOPMENT The RIFT®100Nm—200Nm will be capable of being configured to be used with the more commonly used field bus communication systems. A separate PCB is installed to provide the functionality and connectivity. Options: Profibus Modbus Fieldbus Device Net Pack scan Profi Net Replacement of the 2 x M20 Cable Glands entry points on the base, with 2 x external DIN EN 175301-803, allowing the actuator to be externally connected and the Lid on the actuator to be...
- Page 23 DOCUMENT REVISION TABLEDOCUMENT REVISION TABLE Date Name Revision Details 24/10/2019 Brown 1st revision for large and Android App 06/05/2020 Fabio Musio Changed literature to RIFT Actuators...
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