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Related Manuals for RIFT Actuators RIFT 400
Summary of Contents for RIFT Actuators RIFT 400
- Page 1 Version 1.2 INSTALLATION OPERATION & MAINTENANCE INSTRUCTIONS RIFT® 400 Sub-Sea Actuator VERSION 1.2...
- Page 2 Version 1.2 PAGE SECTION TITLE INTRODUCTION STORAGE SAFETY INFORMATION MOUNTING TO A VALVE CALIBRATION PROCEDURE TO USE CALIBRATION MODE TO MOUNT TO F10 FLANGE CALIBRATION MODE WITH THE ANDROID RIFT APP CONFIGURING AS A PART-TURN ELECTRIC ACTUATOR SOLENOID CONFIGURING AS A MULTI-TURN ACTUATOR CONFIGURING AS A MULTI-TURN ACTUATOR (CONTINUED) CONFIGURATION AND CONNECTION WITH ANDROID PAIRING RIFT WITH ANDROID...
- Page 3 Version 1.2 PAGE SECTION TITLE MULTI-TURN FUNCTION CONTROL SYSTEM VALVE PROFILE BESPOKE BRANDING ELECTRICAL CONNECTION - ACTUATOR FUNCTION ELECTRICAL CONNECTION - RECOMMENDED SEQUENCE HIGH VOLTAGE EXTERNAL POWER SUPPLY CONNECTION LOW VOLTAGE EXTERNAL POWER SUPPLY CONNECTION LOCAL CONTROLS SWITCHING RIFT®100—200NM ‘ON’ (POWERING UP) SWITCHING RIFT®100—200NM ‘ON’...
- Page 4 Version 1.2 INTRODUCTION, STORAGE, AND SAFETY INFORMATION: INTRODUCTION The RIFT® 400 Actuator is the first commercial RIFT DRIVEN® product and is also the first Electric Valve Actuator that can be configured to offer either the functionality of a part-turn electric valve actuator, a direct acting solenoid or that of a multi-turn actuator.
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Page 5: Mounting To A Valve
Version 1.2 MOUNTING TO A VALVE RIFT® 400 Electric Actuators have mounting options that conform to ISO:5211 which enables them, where applicable, to be direct mounted to similarly compliant valves, thus eliminating the cost and additional height of a traditional box section (or similar) ‘mounting kit’. ISO:5211 introduced a system to ensure the actuator drive is concentric and in vertical alignment with the stem or shaft of the valve to be driven, and the actuator is solidly mounted to the valve. - Page 6 Version 1.2 CALIBRATION This function will allow the customisation and orientation of the actuator mounting onto the desired Valve. It is recommended that this process is carried out (if possible) before the valve is installed onto the pipeline and id feasible carried out in the closed position. The RIFT® 400 will allow the calibration to be carried out in either the CLOSED or the OPEN positions.
- Page 7 The selection of actuator or solenoid is made when the factory default settings are programmed into the RIFT® 400 at the RIFT Actuators factory or authorized distribution center. When configured as an electric actuator, a three wire supply system with a switchable live/+v must be connected as, in this configuration, the RIFT®...
- Page 8 RIFT App will be needed to install the App and update the features for the actuator. Search the Google Play Store for the RIFT Actuators App. Install the App and the Icon will be placed on the front screen of the device.
- Page 9 A suitable Android Device (Tablet or Mobile) will be required to configure and set-up the RIFT® 400 Electric Actuator running Android 7.0 or greater, RIFT Actuators advise using the latest release or supported versions of Android. (Download the RIFT Legacy app from the Google play store if using a device prior to Android 7.0)
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Page 10: Torque Limit
Version 1.2 Buttons Enabled - This setting removes Local/Manual control via the Touch Pads. • The operation of the Actuator this can be re-instated through the Android App when paired via Bluetooth to the RIFT® 400 and the electronics will need to be manually Re-Set on completion of this feature being enabled or disabled. -
Page 11: Speed Control
Version 1.2 MODULATING. This function will allow the RIFT® 400 Actuator to move the Valve to a desired proportional working position via an analogue input control signal either 4—20mA, 0—20mA or 10—10v. Loss of Signal Mode - On Loss of Signal the RIFT® 400 Actuator will move to either: Low Signal Position (Closed) High Signal Position (Open) Low Signal... - Page 12 Version 1.2 OFF GRID TIMER This is a Factory only enabled function. This, when enabled will allow the User to programme the Actuator and allow operating settings to control the actuator, when separated from an external source of control. Off Grid Settings. •...
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Page 13: Control System
Version 1.2 CONTROL SYSTEM This allows the actuator to be programmed to operate and move in a nonlinear movement when control from an external source requires the actuator to manage the flow with the position of the valve. VALVE PROFILE This function allows the actuator to be programmed to operate and move in a pattern similar to the design profile of specialised valves. - Page 14 Version 1.2 ELECTRICAL CONNECTION - RECOMMENDED SEQUENCE The RIFT® 400 has 2 power sources, external power connected via the 10 position terminal strip, and internal power provided by the 4 cell lithium ion battery pack. We recommend that the external connection be made first, ensuring compliance with local electrical codes and correct tightness of the cable gland around the cable to prevent ingress of water or moisture via the cable gland, followed by plugging in the internal battery.
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Page 15: Local Controls
Version 1.2 LOW VOLTAGE EXTERNAL POWER SUPPLY CONNECTION WIRING DIAGRAM - ON OFF FUNCTION FOR 24V AC /1ph OR 12-30V DC EXTERNAL POWER SUPPLY 10-way Molex Plug Connector Pin No Connection Input / Output Pin No Connection Input / Output 90 –... - Page 16 Version 1.2 RIFT® 400 PCB 10 Way Power/Control Connector Analogue 8 x Bi-Colour LED’s (Red & Green) Input Circular orientation displaying direction of rotation and open/closed position. 12 O'clock Manual “Flashing Red” at the 8 O’clock posi- tion indicating the Actuator is in Manual Manual Re-Set Mode, external control signal will be ignored Button...
- Page 17 Version 1.2 SWITCHING RIFT® 400 ‘ON’ (CONTINUED) This is achieved on the RIFT® 400 when external power is available and a remote command signal is being received (Auto), the actuator will respect the remote command signal being applied and if not already in the commanded position, and will move to it.
- Page 18 Version 1.2 MANUALLY RE-SETTING THE ACTUATOR ON FAILURE TO OPERATE If the actuator is powered and fails to respond to either an open or closed command the electronics can be soft re-set (similar to a computer via Ctrl/Alt/Del. You will either need to access the PCB or via the Android App.
- Page 19 Version 1.2 WAY BALL VALVES - DEFAULT FLOW PATTERNS (CONTINUED) Side entry, 90° operation - Default flow pattern T Port 3 way valves - Diverting LED Indication Side entry, 90° operation - Default flow pattern T Port 3 way valves - Mixing LED Indication BLUETOOTH Settings can only be accessed by via the Bluetooth User...
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Page 20: Method Of Operation
Version 1.2 METHOD OF OPERATION: Whilst external power is available the actuator responds to open and close command signals whilst the internal Battery Voltage remains above 12.2v, this is to protect the recharge capability of the internal 16.4v lithium ion battery. Should the external power fail, and failsafe is activated and the internal batteries set the actuator to the pre-designated position, if not already in that position. - Page 21 Version 1.2 MODULATION CONNECTION FOR VOLT FREE SWITCH MODE When connecting to a volt free switch (float switch for example) that requires the actuated valve to close on the switch circuit connection made, and open when the switch connection is broken, it can be configured through the modulation feature when activated and simple 2 core wiring connection from the volt free switch connected back to the Analogue input connec- tions...
- Page 22 Version 1.2 UNDER DEVELOPMENT The RIFT® 400 will be capable of being configured to be used with the more commonly used field bus communication systems. A separate PCB is installed to provide the functionality and connectivity. Options: Profibus Modbus Fieldbus Device Net Pack scan Profi Net...
- Page 23 Version 1.2 DOCUMENT REVISION TABLEDOCUMENT REVISION TABLE Date Name Revision Details 25/10/2019 Brown 1st revision for RIFT® 400 Sub-Sea and Android App 06/05/2020 Fabio Musio Change all SmartAct to RIFT...
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