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Summary of Contents for MAVIG GD60D012
- Page 1 Assembly Instructions -Ceiling Substructure GD60D012 GD60D022 GD60D032 DBF01O04.docx (MAVIG #7111730) page 1 of 22...
- Page 2 Please do not hesitate to contact us if you have any questions or comments related to our products. Contact details The contact details for the MAVIG branch in your region can be found at the end of these instructions. Disclaimers Every effort has been made to ensure that the contents of this manual do not contain any errors or omissions.
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Page 3: Table Of Contents
3.2. Fastening the Ceiling Plate ..................12 3.3. Option to Fixate a Connection Plate ............... 13 3.4. Installation of the Middle and Interface Plates ............14 3.4.1 GD60D012 ......................15 3.4.2 GD60D022 ......................16 3.4.3 GD60D032 ......................18 3.5. Fastening of an Assembly Aid ................20 ... -
Page 4: 1 Symbols And Definitions
You must read and understand the precautions before installing the system. NOTE: This provides advice on the use of the system/device and other useful information. Wear protective shoes with steel toe cap. Wear a hard hat. Wear working gloves. DBF01O04.docx (MAVIG #7111730) page 4 of 22... -
Page 5: 2 Components And Scope Of Delivery
OMPONENTS AND COPE OF ELIVERY The ceiling substructure is available in three different length variations (see Fig. 1). MAVIG purchase numbers: Short variation: GD60D012 Medium variation: GD60D022 GD60D032 Long variation: GD60D032 (max. 79kg): GD60D022 (max. 59kg): GD60D012 (max. 41kg): Fig. 1 DBF01O04.docx... - Page 6 6. Interface Plate – weight approx. 15 kg (Fig. 5) 6x DIN 975 M16 class 8.8 threaded rods; Length: 195 mm 24x ISO4032 M16 class 8 hexagon nuts (18x for GD60D012) 7. Anchor point as assembling aid for e.g. monitors ...
- Page 7 Ceiling plate Fig. 3 Middle plate Fig. 4 DBF01O04.docx (MAVIG #7111730) page 7 of 22...
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Page 8: Tools Required
Torque wrench for 200 Nm (±3%) with socket and open-end wrench (SW 24 mm) Metal saw Vice with protective braces (e.g. Aluminum) Measuring tape Spirit level (accuracy: 1mm/m) – digital spirit level strongly recommended Paint Seal Loctite 270 DBF01O04.docx (MAVIG #7111730) page 8 of 22... -
Page 9: Intended Use
Authorised Attachments The ceiling substructure is only authorised for use with MAVIG products. For this purpose, the interface plate of the ceiling substructure is fitted with six M16 threads deployed in a bolt circle of Ø270 mm (see Fig. -
Page 10: 3 Installation
If these instructions are ignored, MAVIG will not assume any warranty for damages of any kind! The determination of the individual fastening elements and their respective tightening torques for mounting on ceiling and wall is the sole responsibility of the respective structural engineer. -
Page 11: Secure Ceiling Anchorage
The maximum Shear load per bolt will not exceed 957N. o The maximum pullout force shall be calculated in accordance with local building codes and it is part of structural analysis done by customer. Fig. 6 DBF01O04.docx (MAVIG #7111730) page 11 of 22... -
Page 12: Fastening The Ceiling Plate
Make sure that the plate is sitting flush to the ceiling in order to ensure optimum load distribution. This can be checked by use of a spirit level (accuracy: 1mm/m). We recommend to use a digital spirit level. Fig. 8 DBF01O04.docx (MAVIG #7111730) page 12 of 22... -
Page 13: Option To Fixate A Connection Plate
Install 2 additional hexagon nuts on the 2 neighboring threaded rods, where the connection plate needs to be fixated (red arrows below) between the middle and interface plate. The additional nuts don’t need to be tightenend. Fig. 10 DBF01O04.docx (MAVIG #7111730) page 13 of 22... -
Page 14: Installation Of The Middle And Interface Plates
NOTE: If this is not the case for your actual installation, adapt the provided dimension and calculations in the following chapters accordingly. DBF01O04.docx (MAVIG #7111730) page 14 of 22... -
Page 15: Gd60D012
3.4.1 GD60D012 Use this configuration only, if the distance between the concrete NOTE: and lower face of the false ceiling is 75mm – 175mm. Calculating the length (L1) of the threaded rods: c=distance from concrete ceiling to lower face of false ceiling; must be measured! Cut L1 to c+20mm / Tolerance: +10mm/-0mm Fig. -
Page 16: Gd60D022
Cut L2 to c-15mm / Tolerance: +10mm/-0mm; (final length L2 will be from 160mm to 195mm) IF c= 210mm up to 610mm: Cut L1 = c-115mm / Tolerance: +10mm/-0mm; (final length L1 will be from 95mm to 495mm) L2= 195mm (don’t cut!) Fig. 14 DBF01O04.docx (MAVIG #7111730) page 16 of 22... - Page 17 Also mark each tube with seal paint from its end to the ceiling plate and the middle plate During installation, use a spirit level (accuracy: 1mm/m) to make NOTE: sure that the middle plate and interface plate are horizontally aligned. DBF01O04.docx (MAVIG #7111730) page 17 of 22...
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Page 18: Gd60D032
Cut L1 to c – 115mm / Tolerance: +10mm/-0mm Cut b to c – 175mm / Tolerance: ±1mm / ±0,5° Fig. 15 DBF01O04.docx (MAVIG #7111730) page 18 of 22... - Page 19 Also mark each tube with seal paint from its end to the ceiling plate and the middle plate During installation, use a spirit level (accuracy: 1mm/m) to make NOTE: sure that the middle plate and interface plate are horizontally aligned. DBF01O04.docx (MAVIG #7111730) page 19 of 22...
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Page 20: Fastening Of An Assembly Aid
The system/device must be disposed of in accordance with the nationally applicable provisions at an appropriate recycling facility for electrical and electronic equipment. You may also return the system/device to MAVIG for disposal. If you have any questions, please contact us at: e-Mail: info@mavig.com... -
Page 21: 5 Technical Data
The ceiling substructures is tested in accordance with UL 60601-1: 2012 CE-Conformance The ceiling substructure complies with the provisions of Directive 93/42/EEC (Medical Device Guidelines). CE-SYMBOL MAVIG GmbH • Stahlgruberring 5 • 81829 Munich • Germany DBF01O04.docx (MAVIG #7111730) page 21 of 22... - Page 22 DBF01O04.docx (MAVIG #7111730) page 22 of 22...
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