MAVIG CT Exprès Service Manual
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MAVIG CT Exprès Service Manual

Carrier system
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Bracco Injector Holder CT Exprès®
CARRIER SYSTEM
Service Manual
Page 1 of 54
BND01O03.docx

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Summary of Contents for MAVIG CT Exprès

  • Page 1 Bracco Injector Holder CT Exprès® CARRIER SYSTEM Service Manual Page 1 of 54 BND01O03.docx...
  • Page 2 Please do not hesitate to contact us if you have any questions or comments related to our products. Contact details The contact details for the MAVIG branch in your region can be found at the end of these instructions. Disclaimers The content of this manual is for information purposes only.

  • Page 3: Table Of Contents

    Table of Contents Use and Ready Availability of the User Instructions Warranty Symbols and Definitions Safety Instructions Transport, Storage and Operational Conditions 5.1. When in Operation 5.2. Transport and Storage Standards Initial Commissioning Product Specification 8.1. Specified Use 8.2. Component Description 8.2.1.
  • Page 4 10.2. Substructure TS1524 (optional) 10.3. Installation of Ceiling Column 10.4. Installation of the Extension Arm 10.5. Installation of the Spring Arm 10.6. Assembly of the Injector Holder 10.7. Installation of the Injector Holder 10.8. Installation of Injector with Handle 10.9. Cable Routing 10.10.
  • Page 5 11.5. Lubricating the brake screws 11.5.1. Lubricating the brake screws for the Extension 11.5.2. Lubricating the brake screws for the Spring Arm 11.5.3. Lubricating the brake screws for the Injector Column Disposal Technical Description 13.1. Ceiling Column Length 13.2. Weights 13.3.

  • Page 6: Use And Ready Availability Of The User Instructions

    Only original authorized replacement parts or accessories as specified and approved • by MAVIG are to be used. The use of unauthorized parts entails unknown risks and must be avoided at all times. No structural changes are to be made to the device. Unauthorized changes or •...
  • Page 7 If collision occurs, immediately have the arm inspected by a qualified service technician. CE SYMBOL With this symbol, MAVIG declares that the products comply with the relevant regulations set forth in the applicable European Directives. RECOGNIZED UL COMPONENT...

  • Page 8: Safety Instructions

    MAVIG is not responsible for unauthorized or incorrect handling of or changes to the system. Modifications to the system require written approval from MAVIG as improper modifications could compromise its correct operation, safety or reliability.

  • Page 9: Transport, Storage And Operational Conditions

    Avoid collisions between the system and other devices, walls, ceilings, etc. as these may cause serious damage to the system. WARNING – Risk of injury! The manufacturer must be immediately informed of any damage to the system. Stop all use of the device until the damage is rectified: Disconnect the system from the mains.

  • Page 10: Transport And Storage

    Laboratories Inc.. Representative spot checks have been performed by UL and meet the relevant requirements. With this symbol, MAVIG declares that the products comply with the regulations in the applicable EU directives. The CE symbol on the label indicates conformity.

  • Page 11: Product Specification

    Product Specification 8.1. Specified Use The system is a rotating and swiveling carrier system. Its purpose is carrying and positioning the CT Exprès® injector in climate-controlled rooms in medical facilities. Furthermore, it can be used to route power and data cables. It is the responsibility of the operator to ensure the device is safe for use and to provide the user with the instructions for use and information about the intended purpose.

  • Page 12: Canopy

    8.2.1. Canopy The canopy covers the electrical connections routed through the carrier system. For this reason, only qualified technicians are authorized to uninstall it. 8.2.2. Ceiling Column Different ceiling column lengths compensate for different room heights, so that the system is always positioned at working height.

  • Page 13: Service Life

    8.3. Service Life It is of MAVIG’s utmost interest to satisfy our customers, and therefore we have carefully tested and validated all our products. Consequently, besides the warranty period following your purchase of new systems, please be advised that in case our products are properly handled and serviced according to the then respective operation manual, we expect them to have a lifespan of 8 years as of their purchase.
  • Page 14 Figure 2 Position of the Type Label for the Figure 3 Position of the Type Labels for the Ceiling Column Injector Holder Figure 4 Position of the Type Label for the Figure 5 Position of the Type Label for the Extension Arm Spring Arm Page 14 of 54...
  • Page 15 ② ① ⑩ ③ ② ① ④ ③ ⑧ ⑨ ④ ⑨ ⑤ ⑤ ⑥ ⑦ ⑩ ⑪ Figure 7 Type Label 2 Figure 6 Type Label 1 Content of Type Label: ① TYPE Name ② Article Number ③ SN Type Label 1 Serial Number: mmyy: Month of Production, Year of Production •...

  • Page 16: Manufacturer And Contact Information

    8.6. Customer Care and Service MAVIG GmbH only distributes its products via authorized distributors. These distributors have the required technical knowledge for the servicing, maintenance and repair of the product. Your first point of contact should therefore be your Bracco affiliate or legal agent depending on your country.

  • Page 17: Installation

    Installation It is strongly recommended that at least two persons perform the installation! 10.1. Tools required for Assembly The following tools are not included in the scope of delivery: Protective gloves • Work platform (e.g. ladder) according to the local occupational safety regulations. •...

  • Page 18: Substructure Ts1524 (Optional)

    10.2. Substructure TS1524 (optional) MAVIG can provide the substructure TS1524, if desired. Adaptable length between 100 and 626 mm • Total Weight of 22 kg • Certified for more weight and momentum than • necessary for the Bracco CT Exprès® Carrier...
  • Page 19 Figure 10 Graphical display of the system in maximum dimensions configuration, considering maximum load to be attached to the injector column. Page 19 of 54 5100054 BND01O03.docx...
  • Page 20 Center of Gravity in respect to Components Weight the Ceiling Column axis Ceiling Column 215 mm 4.1 kg 0 mm Ceiling Column 415 mm 6.2 kg 0 mm Ceiling Column 815 mm 10.5 kg 0 mm Canopy 0.7 kg 0 mm Extension Arm 9.5 kg 403.5 mm...

  • Page 21: Installation Of The Extension Arm

    10.4. Installation of the Extension Arm 1. Route the cables back through the spindle aperture ③, so they protrude out of the front and rear cable apertures ①/②, (Figure 12) and the cables are not obstructing the installation. 2. Slide the Decorative Sleeve ⑦ onto the Ceiling Column tube.

  • Page 22: Installation Of The Spring Arm

    WARNING – Falling parts. Check that all screws are properly tightened: Countersunk screw ISO 10642 M4x6 ② to 2 Nm • Allen cylinder screw ISO 4762 M6x10 ⑤ to 10 Nm • 10.5. Installation of the Spring Arm 1. Place the end-stop ② onto the spring arm spindle ①.

  • Page 23: Assembly Of The Injector Holder

    10.6. Assembly of the Injector Holder 1. Install the Tablet ② to the Holding ① ③ Plate with countersunk screws ① (Allen Key Size 3) ② 2. Tighten the screws to a torque of 5 ③ 3. Screw in the component grounding screw ⑥...

  • Page 24: Installation Of The Injector Holder

    10.7. Installation of the Injector Holder 1. Loosen the brake screw, so it does not block the insertion of the Injector Holder. Section 10.15.3. ③ 2. Rotate securing sleeve approximately 90 degrees to the right, route it slightly downwards and then remove both opposite securing elements ④...

  • Page 25: Installation Of Injector With Handle

    10.8. Installation of Injector with Handle The Handle and the Injector are not part of the delivery. The NOTE: responsibility for these components lies with Bracco Injeneering. 1. Place the CT Exprès® Handle ① on the Injector Holder taking care to align the positioning holes together.

  • Page 26: Cable Routing

    10.9. Cable Routing Ceiling column, extension arm, spring • arm and injector column have to be installed according to Sections 10.1, 10.4, 10.5 and 10.6. All covers have to be disassembled • according to Sections 10.16, 10.17 and 10.18. The cables ③ are pre routed through the •...
  • Page 27 The spring arm has to be positioned at • an angle of 0° (horizontally). 3. Take off the three cable clips ①. 4. Route the cables ③ towards the parallel guide ② at the bottom of the spring arm and then route them through the spring arm next to each other and without twisting as illustrated in Figure 21.

  • Page 28: Installation Of Connection Plate

    10.10. Installation of Connection Plate Communication Cable: 1. Connect the communication cable routed through carrier system connection plate. The connector is a male D-Sub connector ①. ② 2. Connect the communication cable routed from the control room to the connection plate.

  • Page 29: Installation Grounding Cable

    10.11. Installation Grounding Cable 1. Make sure, ceiling column ① is grounding cable adequately installed at the depicted position next to ② the PE-Symbol ②. ① grounding cable provides • grounding for every component of the carrier system. Figure 25 Grounding Cable at Ceiling Column 2.

  • Page 30: Adjusting The Spring Force

    10.12. Adjusting the Spring Force The spring arm is preset to a force of 18.5 ±1.5 kg. It is critical to check the spring arm does not move up or down unsolicitedly, when liquid is added to or removed from the injector.

  • Page 31: Adjust The Upward Height Stop Point

    10.13. Adjust the Upward Height Stop Point The upward height stop point can be adjusted from approximately 0 degrees to +45 degrees. 1. If needed, disassemble the front spring arm cover according to Section 10.18.1, page 35. 2. Insert a size 5 Allen key into the adjustment hole ①...

  • Page 32: Adjusting The Rotation End-Stop At Axis A

    10.14. Adjusting the Rotation End-Stop at Axis A If needed, remove the Extension Arm • Covers according to Section 10.16, except for the Bottom Cover. Unscrew both Allen cylinder screws ISO • 4762 M6x8 ① (Allen Key Size 5). Rotate the Extension Arm in a way that the •...

  • Page 33: Adjusting The Friction Brakes

    10.15. Adjusting the Friction Brakes Make sure the extension arm is horizontally aligned to ±0.2° as described in Section 10.4, so the friction brakes do not have to be tightened too much to avoid drifting. 10.15.1. Adjusting the Brakes for the Extension Arm The extension arm brake screws at axis A provide friction brakes for the extension arm 3: They are positioned as shown in Figure 30.

  • Page 34: Installation/Disassembly Of Extension Arm Covers

    10.16. Installation/Disassembly of Extension Arm Covers In the following section, the disassembly of the extension arm cover 5 is described. To mount the covers follow the instructions in reverse order. Left Cover Halve: Installation: Follow the disassembly instructions in reverse order. Disassembly: 1.

  • Page 35: Installation/Disassembly Of Socket Covers

    10.17. Installation/Disassembly of Socket Covers Installation: 1. Screw the socket cover ② onto the extension arm 6 with two cross- recessed head screws M4x10 ① (Torx T10). 2. Place the second socket cover ② in a way, that the locking pins ③ are interlocking and screw in two cross- recessed head screws M4x10 ①...

  • Page 36: Decorative Spring Arm Covers ④

    10.18.2. Decorative Spring Arm Covers ④ See Figure 38. Installation: 1. Insert the strap ③ of the decorative cover into the cutout ①. 2. Hook the locking pins ② of the decorative cover ④ into the mounting fixture ⑭. 3. Repeat both steps for the other decorative cover. Disassembly: 1.

  • Page 37: Side Panels

    10.18.5. Side Panels See Figure 38. Installation: 1. Place both side panels ⑨. 2. Carefully engage the latches ⑩ on the side panels 3. Check, that the side panels ⑨ are securely in place: The side panels ⑨ must sit against each other without gaps. •...

  • Page 38: Installation Of Canopy

    10.19. Installation of Canopy Preparing the Installation: 1. From the inside of the canopy halves ① insert two square nuts DIN 562 - M6 ② into the holes ③. 2. From the outside of the canopy halves ① slightly screw in two setscrews DIN 916 - M6x10 ④...

  • Page 39: Maintenance

    Maintenance WARNING – Risk of injury If components have become loose or you are not sure whether the components are still in good order, please advise the relevant service technician of the company responsible for the installation. Stop all use of the device until the damage is rectified: Disconnect the system from the mains.
  • Page 40 The securing ring ① on the bottom extension arm towards the spindle is undamaged and sealed. See Section 11.4. ① Check the securing sleeve on the front spring arm joint for damage. All end-stop components are undamaged. The carrier system parts are free of deformation. •...
  • Page 41 All welded joints are undamaged. • At least one identification label is available and clearly legible. See positions in • Section 8.4. Functional Inspection: Free rotation, rotation end-stops correctly mounted and functional. • The spring arm moves freely up and down and is correctly balanced. •...

  • Page 42: Checking The Securing Elements For Axis B

    11.2. Checking the Securing Elements for Axis B Disassembly of Covers 1. Disassemble covers according Section 10.17, page 35. WARNING – falling parts Do not remove both securing elements simultaneously avoid the device crashing. Checking the Securing Elements 2. Pull the latch pin ① upwards and remove the securing element ②.

  • Page 43: Checking The Securing Elements On The Spring Arm

    11.3. Checking the Securing Elements on the Spring Arm Adjusting the height stop point 1. Set the spring arm 5 to its lowermost horizontal position (0 degree) height stop point as described in Section 10.13, page 31. 2. Check that the spring arm is safely locked in place.

  • Page 44: Checking The Securing Ring At Axis

    The cutout ③ in the securing sleeve ① must protrude over the brake screw ④. • 10. Check, that the securing element ② is securely in place and the injector column rotates freely. Checking the second securing element 11. Dismantle, check and remount the second securing element according to steps 3 to 10.

  • Page 45: Lubricating The Brake Screws

    11.5. Lubricating the brake screws 11.5.1. Lubricating the brake screws for the Extension Arm 1. Disassemble the covers according Section 10.16, page 34. 2. Unscrew both brake screws as described in Section 10.15.1, page 33. 3. Lubricate the brake screws with Microgleit GP360 and screw them back into place.

  • Page 46: Disposal

    The system/device must be disposed of in accordance with the nationally applicable provisions at an appropriate recycling facility for electrical and electronic equipment. If you have any questions please do not hesitate to contact either your Bracco affiliate or legal agent depending on your country or MAVIG at/on: e-Mail: info@mavig.com...

  • Page 47: Technical Description

    3. Choose either a ceiling column with an appropriate length or a combination of a substructure with a ceiling column: Components Length Ceiling Column 200 mm 230 mm Ceiling Column 400 mm 430 mm Ceiling Column 800 mm 830 mm Substructure MAVIG TS1524 100-626 mm Page 47 of 54 5100054 BND01O03.docx...

  • Page 48: Weights

    13.2. Weights Components Weight Ceiling Column 200 mm 4.1 kg Ceiling Column 400 mm 6.2 kg Ceiling Column 800 mm 10.5 kg Canopy 0.7 kg Extension Arm 9.5 kg Spring Arm 7.8 kg Injector Holder 4.5 kg Connection Plate 0.3 kg 13.3.

  • Page 49: List Of Spare Parts

    List of Spare Parts To order spare parts, please contact sales within your Bracco affiliate or the legal agent in your country. Pos. Spare Part Art.No. Description Picture Extension Arm 1050S, IF50 E-7110617 incl. Cover, Mounting Material, Cabling Injector Holder IF50, ML19 E-GD40030-BO-INJ incl.
  • Page 50 Rear Cover Panel Screws M4x10, 4x Front Cover Panel, both sides Screws M4x10, 2x E-7110140 Cover Plates, 4x 5 ml Microgleit GP 360 Lubricant E-7110141 E-GD40030-BO- Kit Joint Covers Axis B for Extension Arm 1050S, IF50 SET3 Socket Covers, both sides Screws M4x10, 4x Decorative Covers, 2x E-GD40030-BO-...
  • Page 51 Extension Arm Ceiling Column Bottom Cover Screws M4x10 Cover blade rear E-7110133 Securing Element Axis C E-7110134 Brake Screws Axis B & C, M10, 10x E-7110129 Brake Screws Axis A M10, 10x E-7110130 Securing Elements Axis B, 10x E-7110124 Securing Element Axis A, 10x Installation Kit TS152X 4x Screw M10x35 DIN 912 type 10.9 E-TS152X...

  • Page 52: Spare Part Replacement

    Spare Part Replacement 15.1. Extension Arm 1. Remove all cables from the system according to Section 10.9 and Section 10.10. 2. Uninstall the injector and the handle according to Section 10.8. 3. Uninstall the injector holder according to Section 10.7. 4.

  • Page 53: Lubricant Microgleit Gp 360

    7. Install the spring arm, injector holder, handle and injector according to the specified sections. Route the cables back through the system. 15.17. Installation Kit TS152X The installation kit is used to install the MAVIG substructure TS1524 to the ceiling column according to Section 10.2. Page 53 of 54 5100054 BND01O03.docx...
  • Page 54 Copyright 2021 5100054 BND01O03.docx © MAVIG GmbH, Munich, Germany Technical amendments reserved.

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