Charmhigh CHM-T36VA User Manual

Automatic chip mounter

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Operating manual (46 pages)

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2016

Charmhigh Automatic Chip Mounter

（CHM-T36VA

User

Manual

CHM-T48VA

Hunan Charmhigh mechanical and electrical co., LTD

长沙常衡机电设备有限公司

CHM-T48VB）

http://www.charmhigh.net

Charmhigh-V1.0-2016

2016-09-20

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Summary of Contents for Charmhigh CHM-T36VA

Page 1 2016 Charmhigh Automatic Chip Mounter CHM-T48VA CHM-T48VB）（CHM-T36VA User Manual Hunan Charmhigh mechanical and electrical co., LTD http://www.charmhigh.net 长沙常衡机电设备有限公司 Charmhigh-V1.0-2016 2016-09-20...
Page 2: Table Of Contents
9.1.1.By Altium Designer ................. 错误！未定义书签。 9.1.2.By Protel ................... 错误！未定义书签。 ..........................38 9.2.F ONVERT 9.2.1.Material Stack ......................... 39 9.2.2.Components list ....................... 40 9.2.3.Batch ........................... 41 10.LOG..............................43 11.SYSTEM LOG............................45 Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 3 12.QUICK START..........................45 13.MAINTENANCE..........................50 14.WARRANTY.............................51 15.CONTACT US..........................52 Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 4: Sacurity Matters
(9) All the power line only can be used for the machine, otherwise it may cause fire due to the low power. (10) Please read the user manual carefully when using the machine, if you have any question please contact us. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 5: Main Parameters
Vacuum detection, visual detection Need external PC Compatible Windows XP, windows 7 operationg system Compatible software Altium Designer Power AC 220V 50HZ/AC 110V 60HZ Dimension 960mm(L)*705mm(W)*335mm(H) Power 250W Net weight 65Kg Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 6: Chm-T48Va
With good quality industrial PC Controlling PC 7 inch LCD touch screen Embedded Linux system Compatible software Altium Designer Power AC 220V 50HZ/AC 110V 60HZ Dimension 960mm(L)*705mm(W)*335mm(H) Power 250W Net weight 65Kg Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 7: Chm-T48Vb
With good quality industrial PC Controlling PC 7 inch LCD touch screen Embedded Linux system Compatible software Altium Designer Power AC 220V 50HZ/AC 110V 60HZ Dimension 1320mm(L)*705mm(W)*335mm(H) Power 250W Net weight 89Kg Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 8: Machine Profile
(7) Down camera: Used for observing and location, and PCB MARK auto adjust. (8) Ordinary material stack : Place tape packaging materials. (9) Belt receiving wheel : Used for collecting film. (10)Tape placing area : Used for placing tape. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 9: Chm-T48Va
(10)Down camera: Used for observing and location, and PCB MARK auto adjust. (11)Ordinary material stack : Place tape packaging materials. (12)Belt receiving wheel : Used for collecting film. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 10: Chm-T48Vb
(7) Power button: Used for opening or off the machine. (8) Nozzle & Pull needle: Nozzle used for absorbing materials and mount on PCB, pull needle used for pull the material go ahead. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 11 (11)Ordinary material stack : Place tape packaging materials. (12)IC tray area: Used for fixing IC tray. (13)Down camera: Used for observing and location, and PCB MARK auto adjust. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 12: Installtion Machine
(4) Set: For setting the parameters of the machine. (5) Log: Used to view statistics; (6) System record: For checking all the records of the system. (7) Files: Used to manage files and generating work. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 13: Run
6.1. Edit Work File The work file editing screen shown as below, can edit component, material stack, batch, IC tray and PCB calibration respectively. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 14: Component Edit
(start from 0),the arrows on both sides, used for selecting a component before or after, also can click the middle button pop up keyboard to input device line number directly. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 15 2 times, if still get it, the machine will be alarm and stopping, when mounting the cylindrical glass component, please open this function. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 16 (1) Coordinate: the window left upside display the coordinate after movement comparing with previous coordinate. (2) Machine head/Vision: exchange nozzle positioning and vision positioning, we suggest use vision positioning, nozzle position not that accurate. Left-up corner right-down corner Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 17 (7)MHead n(n is MHead number): When use nozzle to positioning, click this button then specified nozzle press down, for the convenience of observation; (8)Apply: Click to apply changes. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 18: Material Stack Edit
(3) Insert: insert a new stack (4) Delete: delete the selected stack, note: delete this stack, the components will be delete as well. (5) Edit: edit selected stack, image as below: Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 21: Batch
Batch list have one record at least, click “Add skip” button to add a skip record, i.e. do not mount added PCB when machine running, click “Edit” button popup window as show below. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 22 (1) PCB ID: Can’t modify while use array mode. (2) X\Y spacing: Two neighboring PCBs’ X\Y coordinate spacing of origin. (3) X\Y number: Number of PCB in X\Y direction. Coordinate mode screen as show below. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 23: Ic Tray Edit
ICs are hold in IC tray clamp area as a array, machine pickup material to mount in sequence from left to right and down to up. Window as show below. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 24 (2) Last IC cent. X\Y: IC center coordinate in the top right of IC array, it can input manually or determine by location; (3) X\Y direction cnt: i.e. IC count in X\Y direction; Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 25: Pcb Calibration
Figure.6 - 15 6.1.5.PCB Calibration In order to eliminate PCB position and angle of deviation, it is necessary to calibrate PCB before mount, screen as show below. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 26 PCB which consist of several same PCB.Window as show below, click in sequence to locate actual position of calibration points. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 28 (12)Vacuum detection: The fourth button in the left bottom of screen, click to open or close vacuum detection, note, if close vacuum detection here, machine will not detect lack of material, also will not discard material due to vacuum insufficient. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 29 (13)Step: I.e. mount as step by step, in order to test. (14)Run: Run normally continuously. (15)Stop: Stop mount. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 30: Test
(13)Machine origin: Click then mount head return to origin; (14)Nozzle 1\2 to up camera: Move nozzle 1\2 to position of up camera. (15)To Far: Move nozzle part to right top. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 31 Note: Change of parameters in this window will not be saved, since it just used for testing if machine is working normally. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 32: Set
Z axis, damage to the device parts; (5) Run Speed: Setting entire running speed of machine. (6) System set: Setting advanced parameters, it’s need code to enter. (7) Time set: Setting system time. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 33: System Set
Screen as show below. Figure. 8- 2 (1) Up camera position calibration: Calibrating position of up camera, process is shown as below: Click button then pop up window as show below. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 35: Vacuum Detection Set
(9) Save: Click to save updates of system set, note, if system parameters were modified without saving, then parameters that before modification will be restored when machine restart. 8.2.Vacuum Detection Set Screen as show below. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 36 2 less 0.3 than detected vacuum value when suck normal material. Prompt, machine will continue paste when machine don’t suck any material and the detected vacuum value is more than threshold 2. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 37: Backup/Restore
(4) USB Load In/Load Out: Screen as show below, button is enabled while USB storage device is connected, note, import parameters will not change system settings directly, only when do execution of restore system set. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 39: File
(2) Set PCB origin, figure as below, note, for top layer setting origin in left bottom corner of PCB, for bottom layer setting origin in bottom right corner of PCB and check mirror image option when converting. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 40 Figure. 9- 2 (3) Figure as below, select “File”-“Assembly Output”-“Generates pick and place for files” in menu bar. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 41: File Convert
Window as show below, all of CSV files in system are displayed in the list. Figure. 9- 5 1、 Open：Open current selected CSV file，Enter file convert page. 2、 Delete：Delete current selected CSV file. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 42: Material Stack
(3) Convert set: Set the conditions for the conversion, select the top of the device, the underlying device (whether the mirror). (4) Convert: Convert CSV file to work file, details see blow. 9.2.1.Material Stack list Window as show below. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 43: Components List
(6) IC Angle compensate: Compensate IC, rotate 90 degree. Some component need angle compensate, e.g. SOPB, QFN, etc. (7) Save: Save converted work file. 9.2.2.Components list Window as show below. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 44: Batch
(6) Use dual nozzle2: Check indicates that take two component in one time by using two nozzle(difference material stack); (7) Save: Save converted work file. 9.2.3.Batch Window as show below. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 45 (2) Delete: Delete selected coordinate. (3) Add: Add a new origin coordinate of PCB; (4) Array\Coordinate: Switching that manage batch by array or by coordinate. (5) Save: Save converted work file. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 46: Log
(1) Log list: Each line records information of one running time of mounting PCB in total and all the components. (2) Record: Show mount count of each material stack in table. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 48: System Log
(3) Place material: Place material in corresponding material stack according to work file, note some points below when placing. See figure below, material disk is fixed by three points, and the tape goes across under bearing. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 49 See figure below, the tape goes across material stack and lead to underside of machine, note that align the round hole of tape to the edge of batten when placing, refer to section “Run”. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 50 Figure. 12- 2 See figure below, the film on tape goes across under bearing, and wound on belt receiving wheel. Figure. 12- 3 Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 51 (6) Edit material stack: Calibrate position of material stack, refer to section “Run”-“Material Stack” for details. Figure. 12- 5 (7) PCB Calibration: E.g. calibrating PCB by components, see figure below, refer to Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 52 (9) Running continuously: Notice if machine is alarming and material feeding is normal when running, if there are any abnormal occurred then pause running immediately until all of trouble are cleared. Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 53: Maintenance
According to condition of using, smear some grease to bearings regularly to  make sure it work smoothly. Cover machine if unused for a long time to avoid the dust.  Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 54: Warranty
Crash or improper placing when using.  Using environment that do not fit for specification.  Wrong power supply.  Earthquake, fire, lightning or accident beyond control.  Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...
Page 55: Contact Us
15.Contact Us Telephone: 0086-0731-85504084 E-mail: charmhigh@163.com Website: http://www.charmhigh.com Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD All Rights Reserved...

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