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Humanetics Q6 User Manual

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Q6 (Advanced 6 year old child)
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Summary of Contents for Humanetics Q6

  • Page 1 Q6 (Advanced 6 year old child) User Manual...
  • Page 2 Notice: This product may contain lead A list of components that may contain lead is being maintained on the Humanetics website. The list, organized by dummy type, shows subcomponents that may currently or in the past have contained lead or a lead based alloy.

  • Page 3: Table Of Contents

    Torso ......................32 Lumbar Spine and Abdomen ................40 Pelvis......................44 Legs ......................46 Arms ......................48 Abdomen ...................... 51 Page 3 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 4 Certification of the Abdomen................. 84 Certification of the Thorax ................85 Markers Location Coordinates and Relevant Dimensions ........92 Manual Update Log ..................94 Page 4 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 5 List of Figures Figure 1. Q0 – Q6 dummies: from left to right Q1.5, Q3, Q0, Q6 and Q1 ......7 Figure 2. Accelerometer mounts for Q6 ..................18 Figure 3. Thorax uni-axial acceleration mounts I.AO (left) and I.AN (right) ......18 Figure 4.
  • Page 6 ............................93 Table 22. Markers Legs, Origin: Knee joint centre, Upper leg bone horizontal, Lower leg bone vertical ............................93 Page 6 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 7: Introduction

    Figure 1. Q0 – Q6 dummies: from left to right Q1.5, Q3, Q0, Q6 and Q1 CREST. “Child Restraint System for Cars”, EC-contract number C-RTD SMT4-CT95-2019. CHILD. “Child Injury Led Design”, EC-contract number G3RD-CT-2002-0079 CASPER.

  • Page 8: General Description And Features

    Child-restraint Systems (NPACS) adopted the Q dummies for their test protocols. Applications The Q6 dummy is suitable for frontal as well as side impact CRS evaluations, to be used for both homologation, consumer rating and research purposes. Applications include: ...

  • Page 9: Features

     Consumer rating tests. The dummy has been designed to withstand impact with closing velocities up to an average Euro NCAP level. Since January, the Q6 is being used in the Euro NCAP protocols together with the Q10 dummy. Other NCAP organizations like A-NCAP will follow at a later point in time.
  • Page 10 A six channel load cell can be mounted between the lumbar spine and the pelvis. Page 10 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 11 Note that the dummy does not have the ability to stand without support. It must be placed against some object, such as the dashboard. Page 11 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 12: Instrumentation Options

    Measurements are valid for the dummy without suit. **) Chest depth is measured at the center line of the fixation hole for the displacement transducer. Page 12 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 13: Mass Distribution

    - Structural replacements in the location of the load cells; - One set of mounting blocks for use with uni-axial accelerometers. Page 13 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 14: Instrumentation

    IES1402. Part Numbers are 033-1110 head, 033-4110 thorax, and 033-7110 pelvis. Transducers The Q6 dummy can be fitted to measure any or all of the following parameters (see also notes below): Head Standard - 3 uni-axial accelerometers in head (Ax, Ay, Az)
  • Page 15 - Lower neck 6 channel load cell, 3 forces, 3 moments (Fx, Fy, Fz, Mx, My, Mz). Humanetics Model IF-217 (350 Ohm) or IF-218 (120 Ohm). Thorax Standard - 3 uni-axial accelerometers (or tri-axial accelerometer) in upper spine (Ax, Ay, Az).
  • Page 16 At 4.3 m/s initial impact velocity the error is approximately 10%. At 6.7 m/s it is approximately 20%. 5. ASIS load-cells for the Q6 dummy are currently under development. Prototypes are available and evaluation testing is ongoing. Page 16 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev.

  • Page 17: Accelerometer Mounts

    Thorax and Pelvis locations will ONLY accept tri-axial transducers with a side-entry cable. The uni-axial accelerometers and mounts that can be used for the Q6 dummy are listed Table 3. The mounts and their orientation are depicted in figure 2 to 5.

  • Page 18: Figure 2. Accelerometer Mounts For Q6

    Pelvis uni-axial acceleration mounts I.AO (left) and I.AN (right) Figure 5. Head uni-axial acceleration mounts I.AD (left) and I.AM (right) Page 18 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 19: Angular Velocity Sensor Mounting

    Figure 5. The ATA ARS sensor blanks should not be removed if there are no sensors to replace them. Figure 6. ATA ARS-01 (left) and ARS-06 (flanged version) (right) Page 19 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 20: Figure 7. Dts Ars's On The Special Mount (Dts Drawing Triax-M2D-1168)

    Q6 Head instrumentation Both accelerometer bracket arrangements 020-1013A (standard) and Note: 020-1014 (optional for ATA-ARS version) are shown in overlay. Page 20 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 21: Abdomen Pressure Twin Sensor (Atps)

    The abdomen assembly is delivered with foam plugs to facilitate ECE/TRANS/WP.29/GRSP/59/Add., Report of the Working Party on Passive Safety on its fifty-ninth session, Addendum 1. Geneva, 9-13 May 2016. Page 21 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 22: Figure 10. Cad Picture Of Q6 Abdomen Showing Atps Sleeves Assembled Without Sensors And With Foam Plugs For Certification

    The ATPS have a higher density than the removed standard foam so there is an increase to the abdomen of around 90 grams. Figure 10. CAD Picture of Q6 Abdomen showing ATPS sleeves assembled without sensors and with foam plugs for certification For information on biofidelity, sensitivity, performance, repeatability, reproducibility and injury criteria development refer to EEVC document number 661 (to be submitted summer 2016).

  • Page 23: Cable Routing And Protection

    These cables do not need much space and ensure minimum interference with the kinematics of the dummy. In the design of the Q6 dummy, paths for the transducer cables have been defined. The general guideline is that all cables should be routed towards the thoracic spine of the dummy.

  • Page 24: Assembly - Disassembly

    The dummy is dressed in a tight-fitting suit. This suit is an integral part of the dummy and should be worn during all tests. A full description of the instrumentation capabilities is given in section 3. The tools needed for assembly and disassembly of the Q6 dummy are: Screwdrivers. ...

  • Page 25: Head

    3 uni-axial accelerometers to measure the linear head accelerations. Optionally a bracket for combined accelerometer-angular rate sensor application (020-1014) can be used. Page 25 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 26: Figure 11. Q6 Head Assembly (Standard And Optional Instrumentation Brackets Shown)

    Figure 11. Q6 Head assembly (standard and optional instrumentation brackets shown) Page 26 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 27 Mount the interface inside the head front assembly. 5. Replace the head rear assembly and tighten the four bolts. Page 27 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 28: Neck

    Alternative Instrumentation The cavity in a Q6 dummy head is large enough to accept an array of angular velocity sensors, type -01 or ARS-06 (flanged version) (Applied Technologies – ATA Sensors). To mount these sensors, the use of an alternative accelerometer mounting base is required (part No.

  • Page 29: Figure 12. Q6 Neck Assembly

    The neck cable will act as a safety measure in case of rubber failure. Figure 12. Q6 Neck assembly Page 29 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 30 3. Remove the load cell structural replacement and install the load cell (Humanetics type IF-217 or IF-218). The round base plate should be facing up, and the cable exits facing downward at the rear and the back of the neck.
  • Page 31 Always mount the upper neck load cell on to the neck BEFORE the head accelerometers, as the accelerometer array will block the top access to the screws through the head. Page 31 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 32: Torso

    Screw BHCS M3 x 12 5000415 Screw FHCS M5 x 8 5000662 Screw BHCS M5 x 14 5000684 Screw FHCS M4 x 16 5000447 Page 32 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 33: Figure 13. Q6 Thorax Assembly

    Figure 13. Q6 Thorax assembly Page 33 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 34 Remove these screws by turning the aluminum arm retaining ring (033-3003) until the screws become visible. Page 34 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 35 1. The uni-axial accelerometer must first be mounted onto the specified mounting block. The tri-axial accelerometer should be mounted using a mounting base (Endevco type 23898). Page 35 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 36: Table 9. Ir-Rtracc Attachment: Part List Frontal Impact Configuration

    Figure 14 show the attachment parts for spine and rib side. Table 9. IR-RTRACC attachment: part list frontal impact configuration Page 36 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 37: Figure 14. Ir-Tracc Attachment Hardware Spine Frontal (Top Left And Right) And Rib Cage Side (Bottom)

    Screw FHCS M5 x 8 5000662 Figure 14. IR-TRACC attachment hardware spine frontal (top left and right) and rib cage side (bottom) Page 37 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 38: Figure 15. Ir-Tracc Should Swing Freely

    These parts are not included in the standard dummy. The side impact IR-TRACC mounting bracket assembly is listed in Table 10 below. Page 38 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 39: Figure 16. Q6 Side Impact Ir-Tracc Arrangement

    1. To use the IR-TRACC (IF-362) for side impacts the IR-TRACC should first be equipped with its attachment hardware as shown in Figure 16. Page 39 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 40: Lumbar Spine And Abdomen

    (protection in case of lumbar spine damage or failure). The abdomen is full foam part covered by a plastic skin. Page 40 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 41: Table 11. Spine And Abdomen Assembly Parts

    Load cell structural replacement 020-2007 Screw SHCS M5 x 12 5000002 Screw FHCS M5 x 10 5000084 Abdomen foam part 033-5000 Page 41 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 42 Perform steps 1 to 4 under “Disassembly” in reverse order. If the cable is removed from the lumbar spine, it must not protrude more than 10 mm to fit the certification headform. Page 42 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 43: Figure 17. Lumbar Spine Assembly And Abdomen

    Lumbar spine assembly and abdomen Instrumentation Load Cell A Humanetics IF-217 or IF-218 6-Axis Load cell may be mounted between the lumbar spine and pelvis. 1. To do so, first remove the upper torso from the lumbar spine by removing the two M6 x 43 screws.

  • Page 44: Pelvis

    5. Hip joint assemblies can be removed from the legs through separation of the upper and lower hip joint. Do so by removal of the four button head M4 screws (see Figure 18). Page 44 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 45: Figure 18. Pelvis And Hip Joint Assembly

    In order to use accelerometers in the pelvis, first mount them onto the mounting block. The tri-axial Page 45 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 46: Legs

    Lower Leg Assembly L or R 9102 9202 Rubber end stop 020-9903 Shoulder Screw SHSS M6 x 35 modified 033-9907 Stop Screw 020-9901 Page 46 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 47: Figure 19. Leg Assemblies

    3. Before inserting the motion stop screw, place upper and lower leg in a 90º angle with respect to each other. Page 47 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 48: Arms

    The main joint is of the ball-and socket type, with a limited range of motion. The upper arm can rotate around its vertical axis. Furthermore, the entire arm can rotate around the shoulder lateral axis. Page 48 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 49: Figure 20. Arm Assemblies

    020-9901 Click Stop screw 5000328 Screw BHCS M4 x 12 5000005 Washer 033-3008 Friction washer 033-3007 Figure 20. Arm Assemblies Page 49 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 50 Note: It is not possible to change the friction setting of the elbow joint. The positioning is done by means of the fixed “click stop” positions in the joint. Page 50 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 51: Abdomen

    M6 x 43 screws at the lumbar spine. Instrumentation No instrumentation is used in the standard abdomen. See ATPS section 3.5 for abdomen with pressure sensors. Page 51 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 52: Neck Shield

    Figure 21. Neck Shield Installed: Left, Rear view; Right, Front view Instrumentation No instrumentation is used on the neck shield. Page 52 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 53: Suit

    The additional nominal weight of the insert is 327 grams. Figure 22. Hip insert fitted on Q6: sitting position (left), straight legs (right) Page 53 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc.

  • Page 54: Pre-Test Checks

    There is no pretension required, the nut should be tightened up to the play is eliminated. Page 54 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 55: Click Stops And Arm Adjustment

    The spring plungers (click stops) in the elbow joint should keep the lower arm in one of two defined positions when a torque exerted by the lower arm mass and Page 55 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 56: Time Interval Between Tests

    30 minutes between tests on the same impact location. Page 56 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 57: Dummy Parts List And Recommended Spare Parts

    Shoulder Spine Interface Ass’y RH (rubber) 033-3011 Shoulder Spine Interface Ass’y LH (rubber) 033-3015 Clavicle Moulding Frontal 033-3200 Clavicle Retainer 033-4200 Shoulder Ball 033-3004 Page 57 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 58 Right Leg Assembly 033-9200 Upper Right Leg Assembly 033-9201 Lower Right Leg Assembly 033-9202 Shoulder Bolt, modified 033-9907 Stop Screw 020-9901 Page 58 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 59 Screw BHCS M5 x 0.8 x 10 (neck-torso) 5000003 Screw FHCS m4 x 0.7 x 12 (arm-shoulder) 5000005 Friction Washer (shoulder) 033-3007 Shoulder Washer 033-3008 Page 59 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 60: Recommended Spare Parts

    5 before each test and certify the dummy regularly as described in chapter 8. To safeguard continuous operation with the Q6 dummy it is recommended to take and maintain the following spare parts in stock are listed in Table 16.

  • Page 61: Certification Equipment

    7. Certification Equipment Requirements The frequency of the Q6 certification and the number of tests that can be performed between certifications strongly depends on the type and severity of the tests in which the dummy is used, as well as the test frequency. Which certification tests have to be carried out depends on the dummy application (ECE-R44, NCAP, Airbag), and is different for frontal and side impact tests.

  • Page 62: Equipment

    To load the part, a head form is used, which is shown Figure 23 and Figure 24. Figure 23. Neck and lumbar spine head form test set-up for frontal test Page 62 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 63: Figure 24. Neck And Lumbar Spine Head Form Test Set-Up For Lateral Test

     For testing the lumbar spine the discs need to be removed and mounted on the central block upside down. Consequently the large end of the central Page 63 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 64 Full Body Pendulum The full body pendulum, part number 033-9920 “Q6 Probe Assembly” (see Figure 25), consists of a hollow metal tube closed at both ends, two axles with suspension pulleys and a speed vane. An accelerometer which measures the longitudinal acceleration must be mounted on the rear end.

  • Page 65: Figure 25. Q6 Full-Body Impactor (Accelerometer Not Shown)

    A flat, horizontal surface should be available to sit the dummy on. The impact velocity of the impactor must be measured and recorded. Page 65 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 66: Figure 26. Full Body Pendulum Impactor Suspension Wire Diagram

    Full body pendulum impactor suspension wire diagram Abdomen Test Rig The abdomen test compresses the abdominal insert between a Q6 abdomen certification support block (Part number TE-033-9910) and a flat plate. The support block shape matches the shape of the inside of the abdomen. The support is placed on a horizontal surface, and the abdomen is placed on the block with the front outer surface facing up.

  • Page 67: Equipment Parts List

    Q6KIT and screws TE-033- Abdomen Certification Support Abdomen Test Q6 9910 TE-033- Full Body Probe Q6 Thorax Test Q6 9920 Page 67 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 68: Certification Tests

    In this chapter the certification procedures are described. Head Certification General To certify the Q6 head, remove it from the neck. The parts list for the head assembly is shown below. Description Part No.
  • Page 69 3. The lowest point of the head should be 130 ± 1mm above the impact surface. 4. Release the head. 5. The minimum time interval to observe between tests on the head is 30 minutes. Page 69 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 70: Figure 27. Frontal Head Drop Certification Set-Up

    Users are advised to use a thin wire basket (TE-2651) to position the head. The net has a piece of steel attached to it, which allows the use of a Page 70 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 71: Figure 28. Lateral Impact Head Certification Set-Up - Rear View Of Head

    Lateral Impact Head certification set-up – rear view of head Data Processing 1. All three accelerations should be filtered at CFC1000. Page 71 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 72: Certification Of The Neck

    Certification of the Neck General The neck test is a component test, which is performed using a pendulum as defined in CFR49 part 572. To certify the Q6 neck, remove it from the dummy. The complete neck consists of the following parts: Description Parts No.
  • Page 73 7. The minimum time interval to observe between tests on the neck is 30 minutes. Page 73 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 74: Figure 29. Q6 Neck Certification Test Set-Up For Frontal Test

    4. Determine time zero of the impact by finding the 1 g deceleration level in the pendulum signal (after software filtering). Page 74 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 75 (see Figure 31). Also, make sure that the bending direction of the neck in the Page 75 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 76: Figure 30. Q6 Neck Certification Test Set-Up For Lateral Test

    The minimum time interval to observe between tests on the neck is 30 minutes Figure 30. Q6 neck certification test set-up for lateral test Page 76 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 77 3. The maximum head angle (first maximum) should be between 41.6 and 51.6 degrees. The peak moment shall be between 21.6 and 26.9 Nm. Page 77 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 78: Certification Of The Lumbar Spine

    The lumbar spine test is a component test, which is performed using a pendulum as defined in CFR49 part 572. To certify the Q6 lumbar spine, remove it from the dummy. The complete Lumbar Spine consists of the following parts: Description Parts No.
  • Page 79 7. The minimum time interval to observe between tests on the lumbar spine is 30 minutes. Page 79 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 80: Figure 31. Q6 Lumbar Spine Certification Test Set-Up For Frontal Test

    4. Software zero all transducer readings by averaging the part of the signal before time zero and subtracting this from the transducer reading. Page 80 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 81 (LHS or RHS). Page 81 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 82: Figure 32. Q6 Lumbar Spine Certification Test Set-Up For Lateral Test

    7. The minimum time interval to observe between tests on the lumbar spine is 30 minutes. Figure 32. Q6 lumbar spine certification test set-up for lateral test Page 82 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 83 4. The minimum head angle (first minimum) should be between -33.0 and - 23.0 degrees. This value should occur between 165 and 195 ms from the time-zero point. Page 83 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 84: Certification Of The Abdomen

    8.05 ± 0.025 kg “Total mass” 10.10 ± 0.05 kg Abdomen support part TE-033-9910 Figure 33. Abdomen certification test set-up Page 84 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 85: Certification Of The Thorax

    2. Place the “additional mass” (8.05 ± 0.025 kg.) on the top plate. This mass differs for the Q1, Q1.5 and Q3, Q6 dummies. Let the force exerted by this mass apply as indicated in Figure 33. This must be done within 10 seconds after placing the initial load.

  • Page 86: Figure 34. Neck Shield Installed And Removed

    The impact velocity must be measured and recorded. This can be done with the speed vane on the test probe. Page 86 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 87 CFC600 software filter). 3. Calculate the Impactor force by multiplying the impactor acceleration (in m/s with the impactor mass. Page 87 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 88 V-shape. The angle between the feet is not important, but slightly passed shoulder length apart tends to improve dummy stability. Page 88 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 89 IR-TRACC attachment point. Moving the pendulum forward from the 20 mm position will lower the impact force and moving back will increase impact force. Page 89 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 90 2. Set the time zero at the 1 g deceleration level in the impactor signal (after filtering with CFC600 software filter). Page 90 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 91 1. The impactor velocity should be between 4.2 and 4.4 m/s. 2. The maximum impact force should be between 1.65 and 1.95 kN. Page 91 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 92: Markers Location Coordinates And Relevant Dimensions

    (Blue dot on head is a dimple) Blue lines - Datum’s Red dots – Dimple locations Figure 36. Marker Positions on the Dummy Page 92 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 93: Table 19. Markers Head, Origin: Occipital Condoyle

    BC - Dimple Distance between Knee centres Distance 168.0 mm and Tibia centre lines Gap between Knees Distance 102.0 mm Page 93 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

  • Page 94: Manual Update Log

    Rev. G, Jul. 2015 Page 2: Added lead material statement Updated exploded views, was unaligned. Rev. H, Nov. 2015 Fix reference figure errors Page 94 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...
  • Page 95 QTY 5 was 4, added Screw FHCS M5 x 8 5000662 QTY 1, Screw BHCS M5 x 14 5000684 QTY 2, and Screw FHCS M4 x 16 5000447 QTY 2; Figure 7: Q6 Thorax assembly: Added missing call out 5000447, 5000684 was 5000084, 5000662 was 5000096 Figure 9: IR-TRACC attachment hardware: 5000662 was 5000096 Side Impact IR-TRACC mounting bracket assembly table, Item No.
  • Page 96 R129 In thorax certification section added ATPS and hip insert must not be fitted. Page 96 of 96 033-9900 User Manual Q6 (Advanced 6 year old) Rev. M ©2016 Humanetics Innovative Solutions Inc. ©...

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