1. Manuals
  2. Brands
  3. Humanetics Manuals
  4. Test Equipment
  5. Q10 2020
  6. User manual

Humanetics Q10 2020 User Manual

10.5 year old child
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Q10 2020
10.5 YEAR
OLD CHILD
012-0000
012-9900 Q10 2020
USER MANUAL [Rev. 1]
H U M A N E T I C S
2 3 3 0 0 H A G G E R T Y R O A D
F A R M I N G T O N H I L L S , M I C H I G A N 4 8 3 3 5 U S A

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Q10 2020 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Humanetics Q10 2020

Summary of Contents for Humanetics Q10 2020

  • Page 1 Q10 2020 10.5 YEAR OLD CHILD 012-0000 012-9900 Q10 2020 USER MANUAL [Rev. 1] H U M A N E T I C S 2 3 3 0 0 H A G G E R T Y R O A D...
  • Page 2 Our Vision Global leadership in occupant safety test & measurement for the development of safer vehicles, ultimately saving lives. Our Mission To achieve our vision and increase enterprise value, our customer focused organization will: » Attract and develop exceptional people »...
  • Page 3 Company & Support Humanetics is the world’s leading supplier in the design and manufacture of sophisticated crash test dummies, associated technical support and laboratory services, development and supply of finite element software dummy models for computerized crash test simulations and specialties in static and dynamic strain measurements.
  • Page 4 Safety Symbols & Description The safety instructions in this manual are structured and defined as follows: DANGER CAUTION TYPE AND SOURCE OF DANGER TYPE AND SOURCE OF DANGER Refers to an immediately dangerous Refers to an immediately dangerous situation, which may lead to minor injuries or situation, which may lead to death or serious material damage if not prevented.
  • Page 5 Safety Symbols & Description Additional safety symbols and descriptions: WARNING WARNING EXPLOSION WEAR EYE PROTECTION Refers to the risks and dangers Refers to a potentially dangerous situation, of explosion. which may lead to death or serious injury if not prevented. WARNING WARNING HAND INJURIES...
  • Page 6 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1] ©2 0 2 0 H U M A N E T I C S...

  • Page 7: Table Of Contents

    List of Figures �������������������������������������������������������������������������������������������������������������������� xiv List of Tables ��������������������������������������������������������������������������������������������������������������������� xvii SECTION 1 Introduction ������������������������������������������������������������������������������������������������������������������������� 1 1.1 Q10 2020 Introduction ..........................1 1.1.1 Development History ..........................2 1.1.2 Application ............................2 1.1.3 Standard Dummy Delivery ........................2 Getting Familiar with the User Manual ....................2 1.2.1...
  • Page 8 Table of Contents SECTION 4 Head Assembly ������������������������������������������������������������������������������������������������������������������ 16 Description of Features ........................16 Assembly of Head ..........................16 4.2.1 Head Assembly Parts List ........................16 4.2.2 Assembly of Head Components ......................17 SECTION 5 Neck Assembly ������������������������������������������������������������������������������������������������������������������� 20 Description of Neck Assembly and Features ..................20 Assembly of the Neck ........................
  • Page 9 Table of Contents SECTION 9 Pelvis Assembly ����������������������������������������������������������������������������������������������������������������� 33 Description of Pelvis Assembly......................33 Assembly of the Pelvis ........................33 9.2.1 Pelvis Assembly Parts List ........................33 9.2.2 Assembly of the Pelvis assembly Components ..................35 SECTION 10 Leg Assembly ���������������������������������������������������������������������������������������������������������������������� 40 10.1 Description of Leg Assembly ......................
  • Page 10 Table of Contents SECTION 14 Certification Equipment �������������������������������������������������������������������������������������������������� 60 14.1 Requirements ............................ 60 14.2 Equipment ............................60 14.2.1 Head Drop ............................60 14.2.2 Neck and Lumbar Spine ........................61 14.2.3 Full Body Pendulum ..........................63 14.2.4 Abdomen Test Rig ..........................64 14.3 Equipment List ........................... 65 SECTION 15 Certification Procedures �������������������������������������������������������������������������������������������������...
  • Page 11 Table of Contents 15.7 Lateral Neck Test ..........................76 15.7.1 Set-up ..............................76 15.7.2 Performing the Test ..........................77 15.7.3 Data Processing ...........................77 15.7.4 Requirements ............................77 15.8 Lumbar Spine Certification ........................ 78 15.8.1 General ..............................78 15.9 Frontal Spine Test ..........................78 15.9.1 Set-up ..............................78 15.9.2 Performing the Test ..........................79...
  • Page 12 Table of Contents 15.15 Side Impact Pelvis Test ........................87 15.15.1 Instrumentation ..........................87 15.15.2 Test procedure ............................87 15.15.3 Data Processing ...........................89 15.15.4 Requirement ............................89 15.16 Abdomen Certification ........................89 15.16.1 General ..............................89 15.16.2 Instrumentation ..........................89 15.16.3 Test Procedure ............................90 15.16.4 Data Processing ...........................90 15.16.5 Requirement ............................90 15.17 Shoulder Lateral Impact Test/Application for Side Impact Shoulder Kit ..........
  • Page 13 20.2.1. Starting Condition with Old SBL A Shoulder Interface Part and Lower Neck Interface Plate ..112 20.2.2 Starting Condition with New Shoulder Interface Part and Lower Neck Interface Plate ....113 20.3 Instrumentation ..........................114 SECTION 21 Q10 2020 Kit ��������������������������������������������������������������������������������������������������������������������� 115 21.1 Introduction ............................. 115 SECTION 22 Reference ��������������������������������������������������������������������������������������������������������������������������...
  • Page 14 List of Figures List of Figures Figure 1.1 Dummy Coordinate System (SAE J1733 Issued DEC94) ..............4 Figure 3.1 Top Level Assembly ......................... 7 Figure 3.2 Top Level Assembly Exploded View ....................8 Figure 3.3 Remove the Skull Cap ........................10 Figure 3.4 Remove the Accelerometer Mounting Bracket ................
  • Page 15 Figure 11.2 Fitting of the Hip Shields ......................47 Figure 11.3 Fitted Hip Shields with Recommended Min. Distance between Shields ........47 Figure 12.1 Q10 2020 Instrumentation Overview ..................48 Figure 12.2 Head Accel Mounts for Type 7264C (034-1201 with ARS & 020-1017 w/o) .......51 Figure 12.3 Head Accel Mounts for Type 7264B (036-1101 with ARS &...
  • Page 16 Figure 20.3 Q10 Side Impact Kit with T1 Ay Accelerometers Installed ............114 Figure 21.1 Q10 2020 Kit..........................115 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1] x v i ©2 0 2 0 H U M A N E T I C S...
  • Page 17 Table 10-2 Left Upper Leg Parts List .......................41 Table 10-3 Right Upper Leg Parts List ......................42 Table 10-4 Lower Leg Parts List ........................43 Table 12-1 Q10 2020 Instrumentation ......................49 Table 12-2 Uni-Axial Accelerometers ......................50 Table 12-3 APTS Component Part Numbers ....................56 Table 13-1 Recommended Spare Parts List ....................
  • Page 18 List of Tables Table 15-8 Abdomen Certification Weights ....................90 Table 16-1 Q10 Assembly Masses........................93 Table 17-2 External Dimensions ........................94 Table 18-1 Markers Head and Neck, Origin: Occipital Condoyle ..............98 Table 18-2 Markers Torso, Origin: Erect Seating, Intersection of Seat Back, Seating & Mid-sagittal-plane 99 Table 18-3 Markers Arms, Origin: Elbow Joint Center, Upper Arm Bone Vertical &...

  • Page 19: Introduction

    010-9900 User Manual Q10. In that manual the history of Q10 hardware updates are listed. In chapter 14.21 of this manual it is described how to modify the standard Q10 into the Q10 2020 by replacing 23 parts in the Q10 2020 Update kit (010-4450) 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V.

  • Page 20: Development History

    Getting Familiar with the User Manual This manual is designed to serve as a reference book for technical people working with the Q10 2020 Crash Test Dummy. Each assembly of the Q10 2020 dummy has been described in great detail to assist the technical personnel in the proper set-up and adjustment of the dummy for testing.

  • Page 21: Section Organization

    • Dummy Setup and Positioning Procedure • IR-TRACC Processing • Q10 Side Impact Shoulder Kit • Q10 2020 Kit 1�2�1 SEC TION ORGANIZ ATION Each segment section of this manual has been divided into the following subsections to provide a complete overview of each assembly.
  • Page 22 SEC T ION 1 Introduction Dummy Coordinate System All references made to the coordinate system of X, Y, and Z will be based on the SAE Information Report J1733 – Sign Convention for Vehicle Crash Testing. This SAE sign convention is provided below: +X is toward the anterior (front) of the dummy +Y is laterally toward the right +Z is toward the inferior (bottom) of the dummy...

  • Page 23: Dummy Preparation And Use

    Dummy Preparation and Use 2�1 General 2�1�1 HARDWARE AND FASTENERS All hardware and fasteners used on the Q10 2020 crash test dummy are standard metric sizes. The following abbreviations are used throughout this manual. Table 2-1 Hardware and Fastener Abbreviations Abbreviation Description...

  • Page 24: Torque Values

    2�1�3 TORQUE VALUES The following table indicates the recommended torque values for the various bolt sized used in the Q10 2020 dummy assemblies. For fastener sizes smaller than those listed, engineering judgment should be used to arrive at a “reasonably snug” torque which will prevent the fastener from vibrating loose during impact.

  • Page 25: Top Level Dummy Assembly

    3�2�1 TOP LEVEL PARTS LIST The following figures refers to the top level Q10 2020 assembly, 012-0000. Figure 3�1 Top Level Assembly 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1]...
  • Page 26 SEC T ION 3 Top Level Dummy Assembly Figure 3�2 Top Level Assembly Exploded View 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1] ©2 0 2 0 H U M A N E T I C S...

  • Page 27: Disassembly Of Body Segments

    SEC T ION 3 Top Level Dummy Assembly The table below lists the parts in the Top level Dummy Assembly, 012-0000. Table 3-1 Top Level Assembly Parts List Item Qty� Part Number Description 010-1000 HEAD ASSEMBLY 010-2000 NECK ASSEMBLY 5001173 M5 X 0.8 X 10 LG.

  • Page 28: Head/Neck Disassembly

    SEC T ION 3 Top Level Dummy Assembly 3�3�2 HEAD/NECK DISASSEMBLY Remove four M5 X 0.8 X 12 LG. BHCS and the skull cap (010-1005). Figure 3�3 Remove the Skull Cap Next, remove the two M4 X 0.7 X 20 LG. SHCS from the mounting bracket (010-1004). Pull the mounting bracket off its location of a single 3mm dowel and remove from the head.
  • Page 29 SEC T ION 3 Top Level Dummy Assembly The four M5 X 0.8 X 10 LG. SHCS which attach the upper neck load cell or its replacement to the neck can be accessed through the four holes in the top of the skull. Remove the four M5 screws and detach the head with upper neck load cell from the neck.

  • Page 30: Neck/Torso Disassembly

    SEC T ION 3 Top Level Dummy Assembly 3�3�3 NECK/TORSO DISASSEMBLY Remove the four M5 x 10 SHCS that attach the neck assembly to the neck torso interface plate assembly 010-2010 with plate 010-2015 and dummy lifting strap. To inspect the neck cable assembly, remove the retaining nut and neck cable from the neck.

  • Page 31: Torso Disassembly

    SEC T ION 3 Top Level Dummy Assembly 3�3�4 TORSO DISASSEMBLY To remove the upper and lower torso, you must first separate the abdomen (010-4300) at the lumbar spine. Remove the two M6 X 1 X 55 LG. SHCS ZINC from the rear of the spine and lumbar. This method of disassembly is preferred so that it does not stress the abdomen by pulling it out of an assembled torso.

  • Page 32: Lumbar Disassembly

    SEC T ION 3 Top Level Dummy Assembly 3�3�6 LUMBAR DISASSEMBLY To remove the lumbar (010-6000) from the pelvis (012-7000), first, unscrew four M5 X 0.8 X 16 LG. SHCS from the load cell or its structural replacement (010-2007). Figure 3�9 Remove M5 X 0�8 X 16 LG� SHCS ZINC to Free the Load Cell Structural Replacement Remove the M5 X 0.8 X 10 LG.

  • Page 33: Pelvis Disassembly

    SEC T ION 3 Top Level Dummy Assembly 3�3�7 PELVIS DISASSEMBLY To remove the pelvis flesh (010-7002), point the hip shafts downwards or remove femur ball assemblies and hip ball retainer plates and lift the iliac wing-Sacrum structure away, out of the flesh part. Figure 3�11 Remove the Pelvis Flesh 3�3�8 LEG DISASSEMBLY...

  • Page 34: Head Assembly

    SEC T ION 4 Head Assembly 4�1 Description of Features The head is largely made from polyurethane synthetics. The head cavity is large enough to allow use of several instruments, including linear accelerometers, angular velocity sensors, data acquisition, and a tilt sensor. 4�2 Assembly of Head 4�2�1...

  • Page 35: Assembly Of Head Components

    SEC T ION 4 Head Assembly Table 4-1 Head Assembly Parts List Item Qty� Part Number Description 010-1002 SKULL MOLDED ASSEMBLY 010-1005 SKULL CAP MOLDED ASSEMBLY 010-1004 ACCELEROMETER MOUNTING BRACKET 5001189 M4 X 0.7 X 20 LG. SHCS ZINC 5000565 M5 X 0.8 X 12 LG.
  • Page 36 SEC T ION 4 Head Assembly 2� Attach the head to neck with four M5 X 0�8 X 10 LG� SHCS� Figure 4�3 Attach the Head to the Neck 3� Attach mounting bracket (010-1004) with two M4 X 0�7 X 20 LG� SHCS� Figure 4�4 Attach the Mounting Bracket to the Head 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V.
  • Page 37 SEC T ION 4 Head Assembly 4� Attach the skull cap with four M5 X 0�8 X 12 LG� BHCS� Figure 4�5 Attach the Skull Cap 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1] ©2 0 2 0 H U M A N E T I C S...

  • Page 38: Neck Assembly

    SEC T ION 5 Neck Assembly 5�1 Description of Neck Assembly and Features The neck is flexible and allows shear and bending in all directions. The segmented design prevents buckling and allows realistic rotational behavior. The neck is fitted with a flexible stainless-steel wire at its core to prevent failure under high load.

  • Page 39: Assembly Of Neck Components

    SEC T ION 5 Neck Assembly 5�2�2 ASSEMBLY OF NECK COMPONENTS The following procedure is a step-by-step description for the assembly procedure of the neck components. All bolts should be tightened to the torque specifications provided in Section 2�1�3 Torque Values. Slide the bushing (010-2004) and the neck cable (010-2200) through the top of the neck.

  • Page 40: Thorax Assembly

    There is a shoulder liner that covers the shoulder rubbers and clavicles as well as the gaps between the shoulders and the upper arms. The neck base at T1 for Q10 2020 has been shifted 20 mm forward and rotated 5.3 degrees nose up relative to the standard Q10.

  • Page 41: Assembly Of Thorax Components

    SEC T ION 6 Thorax Assembly Table 6-1 Thorax Assembly Parts Lists Item Qty� Part Number Description 010-4100 RIBCAGE, Q10 010-4451 SPINEBOX, Q10 010-4104 SPINE RAIL 5001179 M6 X 1 X 20 LG. FHCS ZINC 010-4108 PIVOT SCREW 010-4105 IR-TRACC ADAPTOR 5001188 M3 X 0.5 X 10 LG.
  • Page 42 SEC T ION 6 Thorax Assembly IR-TRACC Position for Lateral Impact Attach the Side Impact IR-TRACC Mount (010-4006) with three M5 X 0.8 X 25 LG. SHCS. Figure 6�2 Attach the Side Impact IR-TRACC Mount Attach the IR-TRACCs with two Pivot Screw (010-4108) each, to the Side Impact Mount. Figure 6�3 Attach the IR-TRACCs to the Side Impact Mount 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V.
  • Page 43 SEC T ION 6 Thorax Assembly IR-TRACC Position for Frontal Impact For frontal impact remove the side impact IR-TRACC mount (010-4106) and attach the Ballast (010-4005) using the same two M5 X 0.8 X 25 LG. SHCS. The upper screw is not required for frontal IR-TRACCs. Insert the IR-TRACCs in the appropriate cavities of the thoracic spine box with the potentiometers downwards as shown below with two Pivot Screw (010-4108) each.

  • Page 44: Arm Assembly

    SEC T ION 7 Arm Assembly 7�1 Description of Lower Arm and Hand Assembly and Features The friction in the elbow joints and the shoulders can be adjusted to a one g setting. The side impact shoulder kit has a more compliant upper arm with no lower arm to improve repeatability. 7�2 Assembly of the Arm 7�2�1...

  • Page 45: Table 7-2 Upper Arm Assembly Parts List

    SEC T ION 7 Arm Assembly Upper Arm Assembly The figure below shows the exploded view of the Upper Arm Assembly, 010-9301. Figure 7�2 Upper Arm Exploded View Table 7-2 Upper Arm Assembly Parts List Item Qty� Part Number Description 010-9307 MOLDED UPPER ARM ASSEMBLY, LEFT 010-9407...

  • Page 46: Table 7-3 Lower Arm Assembly Parts List

    SEC T ION 7 Arm Assembly Lower Arm Assembly The figure below shows the exploded view of the Lower Arm Assembly, 010-9302. Figure 7�3 Lower Arm Exploded View Table 7-3 Lower Arm Assembly Parts List Item Qty� Part Number Description 010-9305 MOLDED LOWER ARM ASSEMBLY, LEFT 010-9405...

  • Page 47: Assembly Of The Arm Components

    SEC T ION 7 Arm Assembly 7�2�2 ASSEMBLY OF THE ARM COMPONENTS The following procedure is a step-by-step description of the assembly procedure for the Arm components. Before fitting the lower arm ensure the rubber end stops are in place. Fit the two plastic washers into their recesses in the elbow and slide the lower arm into the yoke of the upper arm, align and fit the elbow pivot screw.
  • Page 48 SEC T ION 7 Arm Assembly The upper arm is attached to the shoulder using three M5 x 12 SHCS. A rubber washer fits on each screw between the upper arm and the shoulder retainer ring. The user can set the friction in the shoulder by adjusting these three screws evenly.

  • Page 49: Lumbar Assembly

    SEC T ION 8 Lumbar Assembly 8�1 Description of Lumbar Assembly The lumbar spine is a flexible rubber column, which allows shear and bending in all directions. A six-channel load cell can be mounted between the lumbar spine and the pelvis. 8�2 Assembly of the Lumbar 8�2�1...

  • Page 50: Assembly Of The Lumbar Assembly Components

    SEC T ION 8 Lumbar Assembly 8�2�2 ASSEMBLY OF THE LUMBAR ASSEMBLY COMPONENTS The following procedure is a step-by-step description of the assembly procedure for the lumbar components. Push the cable back into the lumbar as shown below. Fit the washer and nut, tighten until there is no clearance on the washer.

  • Page 51: Pelvis Assembly

    SEC T ION 9 Pelvis Assembly 9�1 Description of Pelvis Assembly The Q10 dummy pelvis has a different design from other Q-dummies. Its design is similar to the WorldSID dummy with an option to fit a single channel pubic symphysis load cell, two sacro-iliac load cells and ASIS load cells. The pelvis therefore has a more compliable design for side impact with plastic bones and a flexible rubber pubis.

  • Page 52: Table 9-1 Pelvis Assembly Parts List

    SEC T ION 9 Pelvis Assembly Table 9-1 Pelvis Assembly Parts List Item Qty� Part Number Description 010-7302 ILIAC WING, RIGHT 010-7301 ILIAC WING, LEFT 010-7002 PELVIC FLESH 010-7003 HIP CUP 010-7005 HIP BEARING 010-7004 HIP BALL RETAINING PLATE 010-7006 FEMUR BALL ASSEMBLY 010-7012 PUBIC BUFFER, MOLDED...

  • Page 53: Assembly Of The Pelvis Assembly Components

    SEC T ION 9 Pelvis Assembly 9�2�2 ASSEMBLY OF THE PELVIS ASSEMBLY COMPONENTS The following procedure is a step-by-step description of the assembly procedure for the pelvis components. 1� Assemble the Sacrum Top Plate (010-7211) to the Sacrum, Central Support Assembly (010-7250) with two M6 X 1 X 16 LG�...
  • Page 54 SEC T ION 9 Pelvis Assembly 2� Assemble the Nut Plate (010-7024) and two Sacro Iliac Load Cell Structural Replacement (010-7023) to the Sacrum, Central Support Assembly (010-7250) with six M5 X 0�8 X 35 LG� SHCS as shown below� Figure 9�3 Attach the Sacro Iliac Load Cell Structural Replacement 3�...
  • Page 55 SEC T ION 9 Pelvis Assembly 4� Attach the DAS, Ballast Pelvis (010-7021 to the Sacrum, Front Plate (010-7203) with three M3 X 0�5 X 20 LG� SHCS� Then position the dowel pins on the Sacrum, Front Plate (010-7203) to the dowel pin holes on the sacrum bottom plate�...
  • Page 56 SEC T ION 9 Pelvis Assembly 6� Attach the Load Cell Structural Replacement with four M5 X 0�8 X 16 LG� FHCS� Secure the Iliac Wings with the Retaining plate (010-7214) and three M3 X 1 X 30 LG� FHCS on each side� Figure 9�7 Attach the Retaining Plate and the Load Cell 7�...
  • Page 57 SEC T ION 9 Pelvis Assembly If the hip balls have play or feel lose, the hip joints will need re-adjusting. The hip adjusters 010-7020 are located at the back of the hip cups inside the pelvis cavity. See figure below. These are locked with low strength thread lock on assembly to prevent them loosening, so should be stiff to undo.

  • Page 58: Leg Assembly

    SEC T ION 10 Leg Assembly 10�1 Description of Leg Assembly Six axis femur load cells can be fitted. The friction in the knee joints can be adjusted to a one g setting. The lower legs use the same part both sides. The thigh flesh is made from solid urethane compared to standard Q10 and the feet are made 30 mm shorter relative to the standard Q10.

  • Page 59: Table 10-2 Left Upper Leg Parts List

    SEC T ION 10 Leg Assembly Upper Leg Assembly The figure below shows the exploded view of the Upper Leg Assembly, Left, 012-9101. Figure 10�2 Left Upper Leg Exploded View Table 10-2 Left Upper Leg Parts List Item Qty� Part Number Description 010-9230 UPPER LEG FLESH, LEFT...

  • Page 60: Table 10-3 Right Upper Leg Parts List

    SEC T ION 10 Leg Assembly The figure below shows the exploded view of the Upper Leg Assembly, Right, 012-9201. Figure 10�3 Right Upper Leg Exploded View Table 10-3 Right Upper Leg Parts List Item Qty� Part Number Description 010-9231 UPPER LEG FLESH, RIGHT 010-9206 FEMUR BONE, RIGHT...

  • Page 61: Table 10-4 Lower Leg Parts List

    SEC T ION 10 Leg Assembly Lower Leg Assembly The figure below shows the exploded view of the Lower Leg Assembly LH and RH, 010-9222. Figure 10�4 Lower Leg exploded view Table 10-4 Lower Leg Parts List Item Qty� Part Number Description 010-9209 LOWER LEG BONE WELDMENT ASSEMBLY...

  • Page 62: Assembly Of The Leg Components

    SEC T ION 10 Leg Assembly 10�2�2 ASSEMBLY OF THE LEG COMPONENTS The following procedure is a step-by-step description of the assembly procedure for the leg components. Before fitting the lower leg, ensure the knee buffers are in place. Fit the two plastic washers (010-9216) into their recesses in the knee and slide the lower leg yoke over the knee of the upper leg, align and fit the knee pivot SHSS M10 X 35 (010-9217).

  • Page 63: Assembly Of The Upper Leg To The Pelvis

    SEC T ION 10 Leg Assembly 10�2�3 ASSEMBLY OF THE UPPER LEG TO THE PELVIS Attach the legs to the pelvis with one 5/16 washer and one M8 X 1.25 16 LG. SHCS each side. Figure 10�6 Attach Legs to Pelvis 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V.

  • Page 64: Dummy Suit And Hip Shield

    SEC T ION 11 Dummy Suit and Hip Shield 11�1 Description of the Suit and Hip Shield Features The dummy is dressed in a tight-fitting neoprene suit (010-8000) split with an upper and lower part connected with a zipper at abdomen level. This suit is an integral part of the dummy and should be worn by the dummy during all tests.

  • Page 65: Assembly Of The Hip Shields

    See Figure 11�3 below. The shields must be replaced after a maximum of 20 tests or when the dummy is being re-certified. Humanetics recommends they are replaced every 5 tests.

  • Page 66: Instrumentation

    12�2 Transducers The Q10 2020 dummy can be fitted to measure the following parameters: Figure 12�1 Q10 2020 Instrumentation Overview 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1]...

  • Page 67: Table 12-1 Q10 2020 Instrumentation

    SEC T ION 12 Instrumentation Table 12-1 Q10 2020 Instrumentation Location Instrumentation Description Head Standard 3 uni-axial accelerometers in head (Ax, Ay, Az) Optional DTS ARS 3 uni-axial angular velocity sensors (ωx, ωy, ωz) IES tilt sensor (for static measurement during dummy positioning)

  • Page 68: Accelerometers Mounts

    OC joint� The (theoretical) OC joint coincides with the neutral axis of the moment measurement of the load cell� 12�3 Accelerometers Mounts Humanetics supports these brands/models of accelerometers: • Endevco 7264A, 7264B & 7264C type • Kyowa ASM Series • MS 64C •...
  • Page 69 SEC T ION 12 Instrumentation Figure 12�2 Head Accel Mounts for Type 7264C (034-1201 with ARS & 020-1017 w/o) Figure 12�3 Head Accel Mounts for Type 7264B (036-1101 with ARS & I�AD w/o) for T1 Accelerometer 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1] ©2 0 2 0 H U M A N E T I C S...
  • Page 70 SEC T ION 12 Instrumentation Figure 12�4 Thorax Accel mounts at T4 for Type 7264C (034-1201 with ARS & 020-1017 w/o) Figure 12�5 Thorax Accel Mounts at T4 for Type 7264B (036-1101 with ARS & I�AD w/o) 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1] ©2 0 2 0 H U M A N E T I C S...
  • Page 71 SEC T ION 12 Instrumentation Figure 12�6 Pelvis Accel Mounts for Type 7264C (034-1201 with ARS & 020-1017 w/o) Figure 12�7 Pelvis Accel Mounts for Type 7264B (036-1101 with ARS and I�AD w/o) 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1] ©2 0 2 0 H U M A N E T I C S...

  • Page 72: Cable Routing

    SEC T ION 12 Instrumentation 12�4 Cable Routing The general guideline is that all cables should be routed towards the thoracic spine of the dummy. Cables should run from the top, to the base of the thoracic spine. At the lumbar spine/thorax interface, the cables go either towards the left or the right side.

  • Page 73: Abdomen Pressure Twin Sensor (Apts)

    SEC T ION 12 Instrumentation 12�5 Abdomen Pressure Twin Sensor (APTS) 12�5�1 PURPOSE To measure belt pressure on abdomen, particularly for submarining. Injury criteria has been established under regulation R129. 12�5�2 DESCRIPTION The sensors are polyurethane bladders closed with an aluminum cap and filled with fluid. The pressure generated in the bladder is measured via a sensor in the cap.

  • Page 74: Table 12-3 Apts Component Part Numbers

    SEC T ION 12 Instrumentation The APTS have a higher density than the removed standard foam so there is an increase to the abdomen of around 184 grams that is added to the R129 mass distribution. Figure 12�10 Q10 Abdomen APTS Sleeves Assembled w/o Sensors & Foam Plugs for Certification For information on biofidelity, sensitivity, performance, repeatability, reproducibility and injury criteria development refer to EEVC document number 661.

  • Page 75: Pretest Checks

    SEC T ION 13 Pretest Checks Before performing a test, a visual inspection of the dummy should be performed. Special attention should be paid to the following items. Neck 9 The rubber-molded parts of the neck should not be damaged, that is: it should not show any tear and wear�...
  • Page 76 SEC T ION 13 Pretest Checks Pelvis 9 Check the legs rotate freely in the hip socket there should be a light friction feel� Arms 9 Check the friction setting of the shoulder and elbow regularly� Legs 9 Check the leg attachment bolts are tight� Check the friction setting of the knees regularly� Cable Routing 9 Always provide sufficient slack in the cables to allow the dummy to deform without putting any strain on the cables�...

  • Page 77: Recommended Spare Parts

    SEC T ION 13 Pretest Checks 13�1 Recommended Spare Parts During operation dummy parts can fail. When the dummy is exposed to extreme pulses a failure can suddenly occur. Normally, however, an early warning for a part that may fail is noticed during the certification procedures. It is recommended that the dummy is inspected as described above before each test and certify the dummy regularly as described in Section 15, Certification Procedures.

  • Page 78: Certification Equipment

    SEC T ION 14 Certification Equipment 14�1 Requirements The frequency of the Q10 certification and the number of tests that can be performed between certifications strongly depends on the type and severity of the tests in which the dummy is used, as well as the test frequency. Which certification tests have to be carried out depends on the dummy application (UNECE-Regulation, Full Scale NCAP, Airbag), and is different for frontal and side impact tests.

  • Page 79: Neck And Lumbar Spine

    SEC T ION 14 Certification Equipment 14�2�2 NECK AND LUMBAR SPINE A pendulum which meets the requirements of CFR 49 part 572.33(c) is needed to perform the certifications of the neck and lumbar spine, see below. The spine or neck are mounted upside down on the pendulum arm using an interface plate which replaces the standard part 572 pendulum mounting plate.
  • Page 80 SEC T ION 14 Certification Equipment The total mass of the neck headform should be 2.736 ± 0.05 kg, including the high capacity load cell. The total mass of the lumbar headform should be 2.48 ± 0.05 kg. The interface to the part 572 pendulum should weigh 0.95 ± 0.02 The neck or lumbar spine is attached upside down to this pendulum.

  • Page 81: Full Body Pendulum

    SEC T ION 14 Certification Equipment 14�2�3 FULL BODY PENDULUM The full body pendulum, part number TH-010-9920 “Q10 Probe Assembly” (see figure below), consists of a hollow metal tube closed at both ends, two axles with suspension pulleys and a speed vane. An accelerometer which measures the longitudinal acceleration must be mounted on the rear end.

  • Page 82: Abdomen Test Rig

    SEC T ION 14 Certification Equipment The impactor is suspended as a guided pendulum by six 7 x 7 stainless steel wires (2 mm diameter). The figure below shows a front view of the impactor and four of the suspension wires in the required cross configuration. At the rear pulleys four suspension wires are used: two wires forming a trapezoid and two crossing wires.

  • Page 83: Equipment List

    SEC T ION 14 Certification Equipment 14�3 Equipment List The table below shows the equipment required for certification. Table 14-2 Equipment Parts List Part Number Description Test TE-010-1007 HEAD CERTIFICATION MASS HEAD DROP TE-2651 HEAD POSITIONING BASKET HEAD DROP TE-2650 HEADFORM Q DUMMIES NECK AND LUMBAR SPINE TE-010-2015...
  • Page 84 SEC T ION 14 Certification Equipment Figure 14�6 TE-2650-Q10KIT Neck and Lumbar Headform 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1] ©2 0 2 0 H U M A N E T I C S...
  • Page 85 SEC T ION 14 Certification Equipment Figure 14�7 From Left, Neck Adaptor Plate, Head Drop Ballast, and Lumbar Central Block 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1] ©2 0 2 0 H U M A N E T I C S...

  • Page 86: Certification Procedures

    SEC T ION 15 Certification Procedures 15�1 Head Certification 15�1�1 GENERAL No tears or cracks in the skin and skull are allowed. The head is suspended above a rigid, thick, metal plate. The properties of this plate are described in Section 14�2�1 Head Drop under the heading “Head Drop”...

  • Page 87: Data Processing

    SEC T ION 15 Certification Procedures Figure 15�1 Frontal Impact Test Procedure 15�2�2 DATA PROCESSING 1� All three accelerations should be filtered at CFC1000� 2� Determine the resultant head acceleration� 15�2�3 REQUIREMENT 1� The maximum resultant head acceleration response should be between 124�2 – 151�8 g’s� 2�...

  • Page 88: Lateral Impact Head Certification

    SEC T ION 15 Certification Procedures 15�3 Lateral Impact Head Certification 15�3�1 TEST PROCEDURE 1� The head is suspended above a Part 572 metal plate� Users are advised to use a thin wire basket (TE- 2651) to position the head� The net has a piece of steel attached to it, which allows the use of a magnet to keep the head in place�...

  • Page 89: Data Processing

    SEC T ION 15 Certification Procedures 15�3�2 DATA PROCESSING 1� All three accelerations should be filtered at CFC1000� 2� Determine the resultant head acceleration� 15�3�3 REQUIREMENT 1� The maximum resultant head acceleration response should be between 128�7 – 157�3 g’s� 2�...

  • Page 90: Flexion Neck Test

    SEC T ION 15 Certification Procedures 15�5 Flexion Neck Test 15.5.1 SET-UP 1� Assemble the complete neck, as described in Section 5, Neck Assembly� 2� Attach the IF-217-HC 6 Axis Load Cell to the top of the neck with four M5 x 10 SHCS with wires aligned with cut outs in neck plate�...

  • Page 91: Performing The Test

    SEC T ION 15 Certification Procedures 15�5�2 PERFORMING THE TEST 1� To stop the pendulum, attach honeycomb material to the pendulum anvil� Use 152�4 mm (6”) thick aluminum Hexcel density 28�8 Kg/m3 (1�8 lb/ft3) with a number of cells appropriate to meet the pulse requirement in Table 15-2 Pendulum Velocity�...

  • Page 92: Extension Neck Test

    SEC T ION 15 Certification Procedures 15�6 Extension Neck Test 15.6.1 SET-UP 1� Assemble the complete neck, as described in Section 5, Neck Assembly� 2� Attach the IF-217-HC 6 Axis Load Cell to the top of the neck with four M5 x 12 SHCS with wires aligned with cut outs in neck plate�...

  • Page 93: Performing The Test

    SEC T ION 15 Certification Procedures 15�6�2 PERFORMING THE TEST 1� To stop the pendulum, attach honeycomb material to the pendulum anvil� Use 152�4 mm (6”) thick aluminum Hexcel density 28�8 Kg/m3 (1�8 lb/ft3) with a number cells appropriate to meet the pulse requirement in Table 15-3 Pendulum Velocity�...

  • Page 94: Lateral Neck Test

    SEC T ION 15 Certification Procedures 15�7 Lateral Neck Test 15.7.1 SET-UP 1� Assemble the complete neck as described in Section 5, Neck Assembly� 2� Attach the IF-217-HC 6 Axis Load Cell to the top of the neck with four M5 x 12 SHCS with wires aligned with cut outs in neck plate�...

  • Page 95: Performing The Test

    SEC T ION 15 Certification Procedures 15�7�2 PERFORMING THE TEST 1� To stop the pendulum, attach honeycomb material to the pendulum anvil� Use 152�4 mm (6”) thick aluminum Hexcel density 28�8 Kg/m3 (1�8 lb/ft3) with a number cells appropriate to meet the pulse requirement in Table 15-4 Pendulum Velocity�...

  • Page 96: Lumbar Spine Certification

    SEC T ION 15 Certification Procedures 15�8 Lumbar Spine Certification 15�8�1 GENERAL The lumbar spine is tested with the same device as the neck. The direction of central block of the headform must be changed. To certify the lumbar spine, separate tests are defined for side and frontal impact. In each test the angle between the base and the headform is measured.

  • Page 97: Performing The Test

    SEC T ION 15 Certification Procedures 6� Attach the headform-spine system to the Part 572 pendulum arm� The front of the headform should point in the direction of motion of the pendulum� See figure below� 7� Install the potentiometers to the mounting interface and on the headform� Mount the balance weight for the potentiometer on the other side of the head�...

  • Page 98: Data Processing

    SEC T ION 15 Certification Procedures 15�9�3 DATA PROCESSING 1� Filter the pendulum acceleration at CFC180� 2� Filter the potentiometer readings at CFC600� 3� Determine time zero of the impact by finding the 1 g deceleration level in the pendulum signal (after filtering)�...

  • Page 99: Performing The Test

    SEC T ION 15 Certification Procedures 5� Attach the headform-spine system to the part 572 pendulum arm� The side of the headform should point in the direction of motion of the pendulum� See figure below� 6� Install the potentiometers to the mounting interface and on the headform’s central block� Mount the balance weight for the potentiometer on the side of the headform’s central block�...

  • Page 100: Data Processing

    SEC T ION 15 Certification Procedures 15�10�3 DATA PROCESSING 1� Filter the pendulum acceleration at CFC180� 2� Filter the potentiometer readings at CFC600� 3� Determine time zero of the impact by finding the 1 g deceleration level in the pendulum signal (after filtering)�...

  • Page 101: Frontal Impact Thorax Test

    SEC T ION 15 Certification Procedures 15�12 Frontal Impact Thorax Test 15�12�1 INSTRUMENTATION The dummy must be equipped with two IF-372 IR-TRACCs to measure frontal chest deflection. Use the 8.76 kg test probe as described in Section 14�2�3 Full Body Pendulum, equipped with an accelerometer to measure the impact deceleration.

  • Page 102: Requirement

    SEC T ION 15 Certification Procedures 15�12�4 REQUIREMENT To pass the certification requirements for frontal thoracic impact, requirements 2 and 3 are provisional until final corridors are established. It can be anticipated that due to the 1.4 kg mass shift from pelvis to thorax the corridors for the maximum averaged upper and lower IR-TRACC deflection and the peak force should be re-established.

  • Page 103: Data Processing

    SEC T ION 15 Certification Procedures 4� Measure and record the following signals: * Impact velocity with the speed vane on the probe� * Impactor acceleration * Upper and lower IR-TRACC displacements 5� The minimum time interval to observe between tests on the thorax is 30 minutes� 15�13�3 DATA PROCESSING 1�...

  • Page 104: Test Procedure

    SEC T ION 15 Certification Procedures 15�14�2 TEST PROCEDURE 1� This test should be performed with the dummy in the frontal configuration (with upper and lower arms installed) and with the neck shield installed� 2� Dummy positioning * The dummy should be seated on a clean dry surface, consisting of two sandwiched flat plates of 2 mm Teflon sheet, with the legs stretched forward perpendicular to the impact direction�...

  • Page 105: Side Impact Pelvis Test

    SEC T ION 15 Certification Procedures 15�15 Side Impact Pelvis Test 15�15�1 INSTRUMENTATION Use the 8.76 kg test probe as described in Section 14�2�3 Full Body Pendulum equipped with an accelerometer to measure the impact deceleration. The impact velocity must be measured and recorded. This can be done with the speed vane on the test probe.
  • Page 106 SEC T ION 15 Certification Procedures Figure 15�9 Side View of Pelvis Certification Setup 2� Impactor alignment * Let the impactor hang in its lowest position� Check that the Impactor is in a horizontal position (within ± 2 degrees)� * The impactor front surface should be within 5 mm distance of the most lateral pelvis surface� * The height of the center line of the impactor over the seating surface should be chosen in such a way, that the center line of the impactor is aligned with the H-point�...

  • Page 107: Data Processing

    SEC T ION 15 Certification Procedures 15�15�3 DATA PROCESSING 1� All data channels should be filtered at CFC600� 2� Set the time zero at the 1 g deceleration level in the impactor signal (after filtering with CFC600 software filter)� 3� Software zero all transducer readings by averaging the part of the signal before time zero and subtracting this from the transducer reading�...

  • Page 108: Test Procedure

    SEC T ION 15 Certification Procedures Figure 15�11 Abdomen Certification Test set-up Table 15-8 Abdomen Certification Weights Description Q10 Weight FLAT PLATE MASS 2.05 ± 0.025 kg. ADDITIONAL MASS 8.05 ± 0.025 kg. TOTAL MASS 10.10 ± 0.050 kg. ABDOMEN SUPPORT PART NUMBER TE-010-9910 15�16�3 TEST PROCEDURE...

  • Page 109: Shoulder Lateral Impact Test/Application For Side Impact Shoulder Kit

    SEC T ION 15 Certification Procedures 15�17 Shoulder Lateral Impact Test/Application for Side Impact Shoulder Kit 15�17�1 INSTRUMENTATION Use the 8.76 kg test probe as described in Section 14�2�3 Full Body Pendulum equipped with an accelerometer to measure the impact deceleration. The impact velocity must be measured and recorded. This can be done with the speed vane on the test probe.

  • Page 110: Requirement

    SEC T ION 15 Certification Procedures 15�17�4 REQUIREMENT To pass the certification requirements for the Shoulder lateral impact test for Side Impact Shoulder Kit, requirements 2 and 3 are provisional until final corridors are established. It can be anticipated that due to the 1.4 kg mass shift from pelvis to thorax the corridors for the T1 acceleration and the impactor force should be re- established.

  • Page 111: Mass Measurement

    Masses specified are based on anthropometry requirements, but the values are adapted to a practical grouping of parts. Humanetics controls the actual total mass of the basic dummy to a much tighter tolerance than specified below which allows for wiring, customer DAS integrations and extended instrument options.

  • Page 112: External Measurement

    SEC T ION 17 External Measurement Figure 17�1 External Dimension Table 17-2 External Dimensions Symbol Description Spec� (mm) Tolerance ± (mm) Total Sitting Height (head tilt forward 22°) 738.7 Sitting Height (erected measured via T1) 750.4 Sitting Height (erected measured via mid neck) 740.5 Shoulder Height (top of arm) 472.6...
  • Page 113 SEC T ION 17 External Measurement Symbol Description Spec� (mm) Tolerance ± (mm) Head Back from Back-line 37.6 Shoulder to Elbow Length 291.6 Elbow Rest Height 181.0 Buttock Popliteal Length 414.9 Popliteal Height 405.7 Floor to Top of Knee 451.0 Buttock to Knee Length 485.4 Chest Depth at Nipples...

  • Page 114: Dummy Setup And Positioning Procedure

    SEC T ION 18 Dummy Setup and Positioning Procedure 18�1 Guidelines for set-up and positioning This chapter provides some guidelines for setting up and positioning the dummy in the crash test environment. The outline presented here will be verified in a setup and positioning workshop to be organized by stakeholders from regulatory bodies, consumer organizations and car as well as child restraint system manufacturers.

  • Page 115: General

    This is a quick and accurate way to position the dummy. See DPS on Humanetics website. 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1]...

  • Page 116: Table 18-1 Markers Head And Neck, Origin: Occipital Condoyle

    SEC T ION 18 Dummy Setup and Positioning Procedure Figure 18�1 Marker Positions on Dummy Table 18-1 Markers Head and Neck, Origin: Occipital Condoyle Point Description X (mm) Y (mm) Z (mm) Remark OCCIPITAL CONDYLE (OC) (UPPER NECK LOAD CELL CENTER) CENTER OF GRAVITY (CoG) 16.0 -50.9...

  • Page 117: Table 18-2 Markers Torso, Origin: Erect Seating, Intersection Of Seat Back, Seating & Mid-Sagittal-Plane

    SEC T ION 18 Dummy Setup and Positioning Procedure Table 18-2 Markers Torso, Origin: Erect Seating, Intersection of Seat Back, Seating & Mid-sagittal-plane Point Description X (mm) Y (mm) Z (mm) Remark BALL CENTERS SHOULDER JOINTS 75.0 (±130.1) (-443.8) SCREW HEAD RECESS UPPER IR-TRACC TO RIB ATTACHMENT (154.7) (-381.3)

  • Page 118: Instrumentation Location Coordinates And Relevant Dimensions

    SEC T ION 18 Dummy Setup and Positioning Procedure Table 18-4 Markers Legs, Origin: Knee Joint Center, Upper Leg Bone Horizontal & Vertical Point Description X (mm) Y (mm) Z (mm) Remark MARKER BALL (D=3mm) H-POINT (359.5) (-68.8) (8.5) BC - BALL SCREW HEAD RECESS BC - D = 3.5 mm (LHS) KNEE...
  • Page 119 SEC T ION 18 Dummy Setup and Positioning Procedure Point Description X (mm) Y (mm) Z (mm) Remark UPPER IR-TRACC HINGE POINT AT RIB SIDE (136.2) (-386.0) (FRONTAL) UPPER IR-TRACC HINGE POINT AT SPINE SIDE 30.0 (-386.0) (FRONTAL) UPPER IR-TRACC DISTANCE 91.8 mm LENGTH (LATERAL) UPPER IR-TRACC...

  • Page 120: Ir-Tracc Processing

    SEC T ION 19 IR-TRACC Processing 19�1 2D IR-TRACC ‘Absolute Length’ Verification Euro NCAP implemented the WorldSID dummy with 2D IR-TRACCs in their 2015 protocols. The Euro NCAP injury parameter is based on the lateral compression of the ribs. This requires calculation of the rib position in a co- ordinate system fixed with respect to the thoracic spine.
  • Page 121 SEC T ION 19 IR-TRACC Processing The length calibration factors are also given in inverse units: the Inverse CF (slope) in [V/mm] and the Absolute Intercept Voltage [V]. The relation between Intercept in mm and Volts is given in figure below. Figure 19�2 Relation Between Absolute Intercept in mm and Volts &...
  • Page 122 SEC T ION 19 IR-TRACC Processing in right hand and frontal quadrant of the dummy, and the angle is 0 when aligned with the positive x-axis and increasing according the right-hand rule (corkscrew). The figure below shows an example of the IR-TRACC in frontal impact mounting position.
  • Page 123 SEC T ION 19 IR-TRACC Processing The IR-TRACC orientation is reflected in two parameters: the Polarity of the angle sensor defines the positive direction of the angle and the Orientation Angle φORIENT defines the IR-TRACC orientation angle with respect to the spine box (In the figure above, the IR-TRACC is in frontal impact orientation, φORIENT = 0°).
  • Page 124 SEC T ION 19 IR-TRACC Processing Based on the values obtained in the standard orientation, the verification sheet gives Reference Angle φREF and Polarity for all possible IRTRACC orientations in the dummy. When you implement a sensor in the dummy and the data acquisition system, or change the orientation of the sensor inside the dummy, apply the following sequence: a�...

  • Page 125: Data Post Processing

    SEC T ION 19 IR-TRACC Processing 19�3 Data Post Processing Figure 19�3 above shows the 2D IR-TRACC in the frontal orientation in the local spine co-ordinate system. The formulas to calculate the position of the rib in x and y co-ordinates from the sensor Radius and Angle are given below.

  • Page 126: Table 19-2 Example Iso Codes For Upper And Lower 2D Ir-Traccs In Si Units

    SEC T ION 19 IR-TRACC Processing Table 19-2 Example ISO codes for Upper and Lower 2D IR-TRACCs in SI Units PARAMETER CHANNEL DESCRIPTION ISO CODE (EXAMPLE FOR FRONTAL) ?? CHST UP 00 QA VO 0 P VIRT [V] Raw IR-TRACC output ?? CHST LO 00 QA VO 0 P VIRT [LSB] Raw IR-TRACC output...

  • Page 127: Checking Polarity

    SEC T ION 19 IR-TRACC Processing 19�4 Checking Polarity After implementation of the verification and calibration parameters and channel post processing according the calibration sheet, it is important to check the polarities and output of sensors in the dummy with a live Data Acquisition System (DAS) and active post processing of data channels.

  • Page 128: Table 19-3 Dummy Manipulations & Parameter Responses (After Post Processing)

    SEC T ION 19 IR-TRACC Processing Table 19-3 Dummy Manipulations & Parameter Responses (after post processing) STARTING VALUE* UPPER LOWER PARAMETER POSITION MANIPULATION EXPECTED OUTPUT IR-TRACC IR-TRACC PUSH RIB CAGE FRONTAL ANGLE INCREASES (TO ZERO) RIGHT Angle φIRT LEFT ANGLE INCREASES (TO ZERO) ~-99 ~-99 [degrees]...

  • Page 129: Q10 Side Impact Shoulder Kit

    SEC T ION 20 Q10 Side Impact Shoulder Kit For improved biofidelity a side impact shoulder kit was developed, ref. Carroll et. al. ‘Side impact shoulder for the Q10 dummy – design and evaluation’, proceedings of the 2014 IRCOBI Conference, 10-12 September 2014, Berlin. The kit is recommended to be used in full scale side impact testing.

  • Page 130: Assembly And Disassembly

    SEC T ION 20 Q10 Side Impact Shoulder Kit Table 20-1 Side Impact Kit Shoulder Parts List Item Qty� Part Number Description 010-4503 SHOULDER PIVOT - SIDE IMPACT 010-4504 SHOULDER WASHER - SIDE IMPACT 5000743 M5 X 0.8 X 8 LG. LHCS 5000995 M6 X 1 X 6 LG.

  • Page 131: Starting Condition With New Shoulder Interface Part And Lower Neck Interface Plate

    SEC T ION 20 Q10 Side Impact Shoulder Kit 6� Install the lower neck interface plate (with mount provisions for a T1 accelerometer) by: a. Attaching the four FHCS of lower neck load cell to interface plate. b. Attaching the four SHCS of lower neck load cell to thoracic spine c.

  • Page 132: Instrumentation

    SEC T ION 20 Q10 Side Impact Shoulder Kit 20�3 Instrumentation The Q10 side impact shoulder kit facilitates provisions for three sensors: 1. Three axis (Fx, Fy and Fz) shoulder joint load cell (capacity: 2000N, 4000N, 2000N) (Caution: This load cell is not suitable for use in frontal impact tests) 2.

  • Page 133: Q10 2020 Kit

    The Q10 2020 configuration is designed as a kit that can be implemented to the Q10 production version dummy produced since 2012. To change a standard production version Q10 in to a Q10 2020 the following parts have to be removed and added.

  • Page 134: Table 21-1 Parts Removed And Added For Kit

    SEC T ION 21 Q10 2020 Kit Table 21-1 Parts Removed and Added for Kit Remove Mass Mass Delta Description Description Part # (Gram) Part # (Gram) (Gram) THORAX NECK SHIELD 010-3800 SHOULDER LINER 010-3513 SHOULDER JOINT HOUSING SCAPULA, LEFT 010-3301 88.5...
  • Page 135 SEC T ION 22 Reference i� Waagmeester, C�D�, Been, B�W�, Burleigh, M�, Lakshminarayana, A�, Q10 2020 Test Results Certification, Sled and Full Scale Vehicle, Protection of Children in Cars Conference, Munich, Germany, December 2019 ii� Lakshminarayana, A�, Jagadish, R�, Manjarekar, V� Q10 Euro NCAP 2020 FEA Model Development, Protection of Children in Cars Conference, Munich, Germany, December 2019 iii�...
  • Page 136 23�3 Notice of Lead Content in Product The product referred to in this manual may contain lead. A list of components that may contain lead is being maintained on the Humanetics website by ATD (test dummy) type and subcomponents. The list includes items that Lead Disclosure may currently or in the past have contained or a lead-based alloy.

  • Page 137: Table 24-1 Update Log

    SEC T ION 24 Update Log Table 24-1 Update Log Revision Level Revision Date Revision Author Revision Description OCT 2020 MB, MGT Initial Release 0 1 2- 9 9 0 0 Q 1 0 2 0 2 0 U S E R M A N U A L [ R E V. 1] 1 1 9 ©2 0 2 0 H U M A N E T I C S...
  • Page 138 humaneticsgroup�com...

Table of Contents