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YASKAWA SIEMENS Manuals
Control Systems
CNC Series
Maintenance manual, serviceman handbook
YASKAWA SIEMENS CNC Series Maintenance Manual, Serviceman Handbook
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Safety-Related Symbol Marks
Icons
Table of Contents
Table of Contents
Outline of this Manual
Related Manuals
How to Use this Manual
Trademarks
Safety Precautions
Warning Labels
Part 1 Hardware
Chapter 1 System Configuration
System Configuration
General Wiring Drawing
List of System Components
Meanings of Component Designations
SERVOPACK Designations
Servo Motor Designations
Spindle Motor Designations
Chapter 2 Installing the Control Panels
Designing the Panels
Environmental Conditions for Installing the Control Panels and Other System Components
Thermal Design of the Enclosures
Heat Dissipation
Power Consumption
Protecting against Electric Noise
Separation of Cables
Noise-Proof Devices
Grounding
Cable Shield Clamp
Installation Precautions
Installing the CNC Units
Installing the Feed/Spindle SERVOPACK
Orientation of and Installation Space for the SERVOPACK
Installation Space for the I/O Modules
Installing Lightning-Surge Absorbers
Chapter 3 Installing the Motors
Servo Motors
Spindle Motors
Chapter 4 Connection Method
Arrangement of Connectors and Switches
CNC Unit
Power Supply Module
I/O Module
Converter
Inverter
Servo Unit
Power On/Off Signals
Wiring for Servo Power-On and Other Signals
UPS Module Timer Setting
Time Chart
Wiring Units and Devices
PROFIBUS-DP Address and Termination Setting
Setting the Rotary Switches on the Inverters and Servo Units
Chapter 5 Assembling and Replacing
Installing the CNC Unit
Replacing the Servo Unit Fan
Procedure for Replacing the 0.5-3.0 and 5.0 Kw Servo Unit Fans
Procedure for Replacing the 6.0 and 7.5 Kw Servo Unit Fans
Installing the Servo Unit Optional Board
Procedure for Installing the Board for the 0.5-3.0 and 5.0 Kw Servo Units
Procedure for Installing the Board for the 6.0 and 7.5 Kw Servo Units
Part 2 Software
Chapter 6 Software Configuration
System Software Components
Data Types
Service Screen Directories
How to Archive
Network Settings
YS 840DI Settings
PC Settings
Part 3 PLC
Chapter 8 General Programming Notes
LAD/FBD/STL Compatibility
Program Structure
Address Structure
Address Symbols
Bit Address
Addressing of Input, Output, Bit Memory, and Data Bits
Addressing of Timers and Counters
Interface Structure
General
Signals through the PLC/NC Interface
Data Blocks
Program Components
Chapter 9 SIMATIC Manager and Hardware Configuration
Hardware Configuration
Defining the Hardware
Creating a New Project
Adding a Station
Opening the Hardware Configuration
Adding a Rack
S7-300 Rack
Adding the Power Supply Module
Adding the CPU Module
Cpu's DP Port Setting
Adding a PROFIBUS-DP Node
DP Slave (ET200) Construction and Addressing
Adding the SM Module
Connecting the Racks (Interface)
Saving the Hardware Configuration
Downloading the Hardware Configuration
Uploading Hardware Configuration
Uploading Hardware Configuration (1)
Uploading Hardware Configuration (2)
List of Addresses
Part 4 Setting up and Maintenance
Screen Operation
Basic Concept
Basic Operation
MD Components
Chapter 11 Drive Parameter Screen
Drive Parameter Screen Operation
Startup
Drive Parameter Screen
Screen Configuration
Operation Method
Conditions for the Modified Parameters to be Effective
Protection Level
Drive Diagnosis Function
Drive Diagnosis Screen Initiation
Drive Diagnosis Screen Configuration
Mapping ACC File
ACC File
Timing of Mapping Processing
Error Screen Display and Troubleshooting
Error Screen Display
Troubleshooting
Indication of Parameter Whose Value Can Not be Read
Error Message Display
Chapter 12 How to Use Digital Operation
Basic Operation
Connecting the Digital Operator
Function of Digital Operator
Reset of Servo Alarm
Switching the Basic Mode
Axis Selection Mode
Status Display Mode
User Constant Setting Mode
Operation on the Monitor Mode
Application
Alarm Trace Back Mode
Clearing the Alarm Trace Back Data
Checking the Motor Type
Checking the Software Version
Origin Searching Mode
Initializing the User Constant Setting Value
Manual Zero Adjustment and Gain Adjustment for Analogue Monitor Output
Motor Current Detection Signal Offset Adjustment
Setting the Password (Setting for Write Prohibit)
System Configuration
Specification of Machine Data and Parameters
Structures of Machine Data and Parameters
How to Control Machine Data and Parameters
Activation Condition of Machine Data and Parameters
How to Set Machine Data and Parameters
Fundamental Settings
Control Cycle
NCK Processing Capability
Servo Control Method and Fundamental Operation
Axis Configuration
Motor Encoder
External Encoder
External Encoder
Maximum Number of Motor Revolutions
Various Mask Settings
Software Version Number Check
Parameter Initialization
Alarm Display
Servo Control
Position Control
Speed Control
Spindle Servo Mode
Backlash Compensation
Quadrant Error Compensation
Quadrant Error Compensation
Torque Reference Notch Filter
Speed Feedback Compensation
Predictive Control
Model Following Control
Stop Vibration Suppression
Vibration-Damping Control
Gain Switching
Current Offset Adjustment
Analog Monitor
Motion Control
Feed Rate
Acceleration/Deceleration
Positioning
Emergency Stop
Return to Reference Point
Brake Control
Speed Feedforward
Torque Control and Fixed Stop Function
Absolute Value Detection
Gantry Control
Collision Detection
Spindle Sequence I/O Signals
Spindle Sequence I/O Signals
Spindle Orientation
Spindle Winding Changing
Spindle Gear Changing and Spindle Integrated with C Axis Control
Spindle Gear Changing and Spindle Integrated with
C Axis Control
Rigid Tap
Threading
Spindle Synchronization Control
Skip Function
High-Speed High-Accuracy Cutting
Multi-Block Look-Ahead
Block Compression
Spline Interpolation
Examples of Machine Data Setting
Relevant Machine Data and Parameters
CNC Relevant Machine Data
Servo Drive Relevant Parameter
Spindle Relevant Parameter and Servo Drive Relevant Parameter
Trouble Shooting
Table of Causes/Countermeasures for Troubles
Chapter 15 Error and Troubleshooting
Errors Without Alarm Display and Troubleshooting
Chapter 16 Maintenance and Check
Checking Servo Motor and SERVOPACK
Checking Servo Motor
Checking SERVOPACK
Checking Spindle Motors and Invertors
Items to be Checked Daily
Scheduled Maintenance
Megger Test on Spindle Motor
Periodical Check
Absolute Encoder
Replacing a Battery in the Absolute Encoder
Handling a Battery
Setting up (Initializing) Absolute Encoder
Setting up (Initializing) Absolute Encoder
Analogue Monitor
Appendix A Parameters
Servo Unit Parameter List
List of Servo Unit Parameter Switches
List of Inverter Parameter
List of Parameters Common to All Drives
Appendix B Alarm/Monitor Data
List of Servo Unit Alarms
List of Inverter Alarms
List of Servo Unit Monitor Data
List of Inverter Monitor Data
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Yaskawa Siemens CNC Series
Maintenance Manual
Serviceman Handbook
02-19
NCSIE-SP
MANUAL No.
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Table of Contents
Troubleshooting
Error screen display and troubleshooting
171
Troubleshooting
172
Trouble shooting
322
Chapter 15 Error and Troubleshooting
324
Errors without Alarm Display and Troubleshooting
325
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Control Systems YASKAWA SIEMENS YS 840DI Maintenance Manual, Serviceman Handbook
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