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YASKAWA SIEMENS CNC Series Maintenance Manual, Serviceman Handbook (373 pages)

Brand: YASKAWA SIEMENS | Category: Control Systems | Size: 6 MB

Safety-Related Symbol Marks
3
Icons
4
Table of Contents
5
Table of Contents
6
Outline of this Manual
12
Related Manuals
12
How to Use this Manual
13
Trademarks
13
Safety Precautions
14
Warning Labels
24
Part 1 Hardware
26
Chapter 1 System Configuration

28
- System Configuration
  28
- General Wiring Drawing
  28
- List of System Components
  30
- Meanings of Component Designations
  34
- SERVOPACK Designations
  34
- Servo Motor Designations
  36
- Spindle Motor Designations
  37
Chapter 2 Installing the Control Panels

40
Chapter 3 Installing the Motors

59
- Servo Motors
  60
- Spindle Motors
  61
Chapter 4 Connection Method

64
- Arrangement of Connectors and Switches
  64
- CNC Unit
  64
- Power Supply Module
  68
- I/O Module
  68
- Converter
  71
- Inverter
  72
- Servo Unit
  73
- Power On/Off Signals
  76
- Wiring for Servo Power-On and Other Signals
  76
- UPS Module Timer Setting
  79
- Time Chart
  80
- Wiring Units and Devices
  81
- PROFIBUS-DP Address and Termination Setting
  81
- Setting the Rotary Switches on the Inverters and Servo Units
  83
Chapter 5 Assembling and Replacing

86
Chapter 6 Software Configuration

97
- System Software Components
  98
- Data Types
  99
- Service Screen Directories
  100
- How to Archive
  104
- Network Settings
  109
- YS 840DI Settings
  109
- PC Settings
  116
- Part 3 PLC
  122
Chapter 8 General Programming Notes

124
- LAD/FBD/STL Compatibility
  124
- Program Structure
  125
- Address Structure
  126
- Address Symbols
  126
- Bit Address
  126
- Addressing of Input, Output, Bit Memory, and Data Bits
  127
- Addressing of Timers and Counters
  127
- Interface Structure
  128
- General
  128
- Signals through the PLC/NC Interface
  128
- Data Blocks
  129
- Program Components
  130
Chapter 9 SIMATIC Manager and Hardware Configuration

131
- Hardware Configuration
  133
- Defining the Hardware
  134
- Creating a New Project
  134
- Adding a Station
  135
- Opening the Hardware Configuration
  136
- Adding a Rack
  137
- S7-300 Rack
  138
- Adding the Power Supply Module
  138
- Adding the CPU Module
  140
- Cpu's DP Port Setting
  141
- Adding a PROFIBUS-DP Node
  143
- DP Slave (ET200) Construction and Addressing
  144
- Adding the SM Module
  145
- Connecting the Racks (Interface)
  146
- Saving the Hardware Configuration
  147
- Downloading the Hardware Configuration
  148
- Uploading Hardware Configuration
  150
- Uploading Hardware Configuration (1)
  150
- Uploading Hardware Configuration (2)
  151
- List of Addresses
  153
- Part 4 Setting up and Maintenance
  154
- Screen Operation
  156
- Basic Concept
  156
- Basic Operation
  157
- MD Components
  159
Chapter 11 Drive Parameter Screen

162
- Drive Parameter Screen Operation
  162
- Startup
  162
- Drive Parameter Screen
  162
- Screen Configuration
  163
- Operation Method
  164
- Conditions for the Modified Parameters to be Effective
  167
- Protection Level
  167
- Drive Diagnosis Function
  168
- Drive Diagnosis Screen Initiation
  168
- Drive Diagnosis Screen Configuration
  168
- Mapping ACC File
  170
- ACC File
  170
- Timing of Mapping Processing
  170
- Error Screen Display and Troubleshooting
  171
- Error Screen Display
  171
- Troubleshooting
  172
- Indication of Parameter Whose Value Can Not be Read
  172
- Error Message Display
  172
Chapter 12 How to Use Digital Operation

174
- Basic Operation
  174
- Connecting the Digital Operator
  174
- Function of Digital Operator
  175
- Reset of Servo Alarm
  175
- Switching the Basic Mode
  176
- Axis Selection Mode
  177
- Status Display Mode
  177
- User Constant Setting Mode
  180
- Operation on the Monitor Mode
  184
- Application
  189
- Alarm Trace Back Mode
  190
- Clearing the Alarm Trace Back Data
  191
- Checking the Motor Type
  192
- Checking the Software Version
  194
- Origin Searching Mode
  195
- Initializing the User Constant Setting Value
  196
- Manual Zero Adjustment and Gain Adjustment for Analogue Monitor Output
  197
- Motor Current Detection Signal Offset Adjustment
  200
- Setting the Password (Setting for Write Prohibit)
  202
- System Configuration
  206
- Specification of Machine Data and Parameters
  207
- Structures of Machine Data and Parameters
  207
- How to Control Machine Data and Parameters
  208
- Activation Condition of Machine Data and Parameters
  208
- How to Set Machine Data and Parameters
  208
- Fundamental Settings
  215
- Control Cycle
  215
- NCK Processing Capability
  216
- Servo Control Method and Fundamental Operation
  216
- Axis Configuration
  218
- Motor Encoder
  224
- External Encoder
  230
- External Encoder
  233
- Maximum Number of Motor Revolutions
  240
- Various Mask Settings
  241
- Software Version Number Check
  242
- Parameter Initialization
  244
- Alarm Display
  244
- Servo Control
  246
- Position Control
  246
- Speed Control
  248
- Spindle Servo Mode
  249
- Backlash Compensation
  250
- Quadrant Error Compensation
  250
- Quadrant Error Compensation
  252
- Torque Reference Notch Filter
  253
- Speed Feedback Compensation
  254
- Predictive Control
  255
- Model Following Control
  257
- Stop Vibration Suppression
  259
- Vibration-Damping Control
  260
- Gain Switching
  262
- Current Offset Adjustment
  264
- Analog Monitor
  265
- Motion Control
  267
- Feed Rate
  267
- Acceleration/Deceleration
  269
- Positioning
  273
- Emergency Stop
  275
- Return to Reference Point
  278
- Brake Control
  282
- Speed Feedforward
  283
- Torque Control and Fixed Stop Function
  284
- Absolute Value Detection
  288
- Gantry Control
  290
- Collision Detection
  293
- Spindle Sequence I/O Signals
  295
- Spindle Sequence I/O Signals
  296
- Spindle Orientation
  297
- Spindle Winding Changing
  300
- Spindle Gear Changing and Spindle Integrated with C Axis Control
  302
- Spindle Gear Changing and Spindle Integrated with
  302
- C Axis Control
  302
- Rigid Tap
  303
- Threading
  304
- Spindle Synchronization Control
  304
- Skip Function
  306
- High-Speed High-Accuracy Cutting
  307
- Multi-Block Look-Ahead
  307
- Block Compression
  308
- Spline Interpolation
  310
- Examples of Machine Data Setting
  312
- Relevant Machine Data and Parameters
  313
- CNC Relevant Machine Data
  313
- Servo Drive Relevant Parameter
  317
- Spindle Relevant Parameter and Servo Drive Relevant Parameter
  320
- Trouble Shooting
  322
- Table of Causes/Countermeasures for Troubles
  322
Chapter 15 Error and Troubleshooting

324
- Errors Without Alarm Display and Troubleshooting
  325
Chapter 16 Maintenance and Check

331
- Checking Servo Motor and SERVOPACK
  331
- Checking Servo Motor
  331
- Checking SERVOPACK
  332
- Checking Spindle Motors and Invertors
  333
- Items to be Checked Daily
  333
- Scheduled Maintenance
  334
- Megger Test on Spindle Motor
  334
- Periodical Check
  335
- Absolute Encoder
  337
- Replacing a Battery in the Absolute Encoder
  337
- Handling a Battery
  337
- Setting up (Initializing) Absolute Encoder
  338
- Setting up (Initializing) Absolute Encoder
  339
- Analogue Monitor
  340
Appendix A Parameters

344
Appendix B Alarm/Monitor Data

366
- List of Servo Unit Alarms
  366
- List of Inverter Alarms
  368
- List of Servo Unit Monitor Data
  370
- List of Inverter Monitor Data
  371

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YASKAWA SIEMENS CNC Series Maintenance Manual, Serviceman Handbook (373 pages)

Table of Contents

Chapter 1 System Configuration

Chapter 2 Installing the Control Panels

Chapter 3 Installing the Motors

Chapter 4 Connection Method

Chapter 5 Assembling and Replacing

Chapter 6 Software Configuration

Chapter 8 General Programming Notes

Chapter 9 SIMATIC Manager and Hardware Configuration

Chapter 11 Drive Parameter Screen

Chapter 12 How to Use Digital Operation

Chapter 15 Error and Troubleshooting

Chapter 16 Maintenance and Check

Appendix A Parameters

Appendix B Alarm/Monitor Data

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