Hoshizaki F-1001MAH Instruction Manual
Modular flaker
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- Page 1 Reliability is a beautiful thing MODULAR FLAKER INSTRUCTION MANUAL F-1001MAH(-C)(-22C) F-1001MWH(-C) F-1001MRH(-C) F-1001MLH(-C) ISSUED: REVISED: December 30, 2004 February 21, 2001...
- Page 2 HOSHIZAKI provides this manual primarily to assist qualified service technicians in the installation, maintenance and service of the icemaker. Should the reader have any questions or concerns which have not been satisfactorily addressed, please call or write to the HOSHIZAKI Technical Support Department for assistance.
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Page 3: Table Of Contents
• Keep this manual with the icemaker for later reference. I. Specifications ... 4 1. Nameplate Rating ... 4 [a] F-1001MAH, F-1001MAH-C (air-cooled) ... 4 [b] F-1001MWH, F-1001MWH-C (water-cooled) ... 5 [c] F-1001MRH, F-1001MRH-C (remote air-cooled) ... 6 [d] F-1001MLH, F-1001MLH-C (rack system) ... 7 [e] F-1001MAH-22C (air-cooled) ... -
Page 4: Specifications
See the nameplate for electrical and refrigeration specifications. This nameplate is located on the upper right hand side of rear panel. We reserve the right to make changes in specifications and design without prior notice. NOTE: Only the “MODEL NUMBER” is replaced for F-1001MAH-C. -
Page 5: [B] F-1001Mwh, F-1001Mwh-C (Water-Cooled)
[b] F-1001MWH, F-1001MWH-C (water-cooled) See the nameplate for electrical and refrigeration specifications. This nameplate is located on the upper right hand side of rear panel. We reserve the right to make changes in specifications and design without prior notice. NOTE: Only the “MODEL NUMBER” is replaced for F-1001MWH-C. -
Page 6: [C] F-1001Mrh, F-1001Mrh-C (Remote Air-Cooled)
[c] F-1001MRH, F-1001MRH-C (remote air-cooled) See the nameplate for electrical and refrigeration specifications. This nameplate is located on the upper right hand side of rear panel. We reserve the right to make changes in specifications and design without prior notice. NOTE: Only the “MODEL NUMBER”... -
Page 7: [D] F-1001Mlh, F-1001Mlh-C (Rack System)
[d] F-1001MLH, F-1001MLH-C (rack system) See the nameplate for electrical and refrigeration specifications. This nameplate is located on the upper right hand side of rear panel. We reserve the right to make changes in specifications and design without prior notice. NOTE: Only the “MODEL NUMBER”... -
Page 8: [E] F-1001Mah-22C (Air-Cooled)
[e] F-1001MAH-22C (air-cooled) See the nameplate for electrical and refrigeration specifications. This nameplate is located on the upper right hand side of rear panel. We reserve the right to make changes in specifications and design without prior notice. NOTE: Only the “MODEL NUMBER” is replaced for F-1001MRH-C. -
Page 9: Dimensions/Connections
2. Dimensions/Connections [a] F-1001MAH, F-1001MAH-C, F-1001MAH-22C Unit = inches [mm.]... -
Page 10: [B] F-1001Mwh, F-1001Mwh-C
[b] F-1001MWH, F-1001MWH-C Unit = inches [mm.]... -
Page 11: [C] F-1001Mrh, F-1001Mrh-C
[c] F-1001MRH, F-1001MRH-C Unit = inches [mm.]... -
Page 12: [D] F-1001Mlh, F-1001Mlh-C
[d] F-1001MLH, F-1001MLH-C Unit = inches [mm.]... -
Page 13: [E] With Storage Bin
[e] With Storage Bin Unit = inches [mm.]... -
Page 14: [F ] Condenser Unit - Model Urc-6F
[f ] Condenser Unit – Model URC-6F Unit = mm. [inches]... -
Page 15: Installation And Operating Instructions
6) See the nameplate on the rear panel, and check that your voltage supplied corresponds with the voltage specified on the nameplate. 7) This icemaker needs a storage bin. The recommended storage bin is Hoshizaki Ice Storage Bin, Model B-300 series. -
Page 16: Location
3. Location This icemaker is not intended for outdoor use. Normal operating ambient temperature should be within +45°F to +100°F; Normal operating water temperature should be within +45°F to +90°F. Operation of the icemaker, for extended periods, outside of these normal temperature ranges may affect production capacity. -
Page 17: Electrical Connection
5. Electrical Connection 1. Electrical connection must be made in accordance with the instructions on a “WARNING” tag provided with the pig tail leads in the junction box. 2. This icemaker requires a ground that meets the national and local electrical code requirements. -
Page 18: Installation Of Remote Condenser Unit
6. Installation of Remote Condenser Unit [a] Checks Before Installation 1) Unpack and remove shipping carton, tape(s) and packing. 2) Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan blade turns freely. 3) Make sure that the icemaker, line sets and remote condenser unit all use R-404A refrigerant. -
Page 19: [C] Setup
The two copper tubings should be insulated separately. See Fig. 6. • Precharged tubing kits, available as optional equipment from Hoshizaki America, are recommended. 4) Line sets fabricated in the field should be evacuated through the charging ports on the Aeroquip couplings and charged with R-404A refrigerant vapor to a pressure of 15-30 PSIG. -
Page 20: [D] Electrical Connection
3) Connect the fan motor leads in the junction box of the remote condenser unit to the fan motor leads in the junction box of the Hoshizaki remote air-cooled icemaker. 4) Install a ground wire from the icemaker to the remote condenser unit. -
Page 21: [E] Stacking Condenser Unit
[e] Stacking Condenser Unit 1) Secure the lower condenser unit to the legs with eight bolts (not included). 2) Attach the upper condenser unit on the top of the lower. 3) Secure the upper condenser unit with the four screws provided. 4) Install refrigerant lines, and make electrical connection for each fan motor as shown in Items [c] and [d]. - Page 22 F-1001MAH, F-1001MAH-C F-1001MRH, F-1001MRH-C F-1001MLH, F-1001MLH-C F-1001MAH-22C F-1001MWH, F-1001MWH-C Fig. 9...
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Page 23: Final Check List
8. Final Check List 1) Is the icemaker level? 2) Is the icemaker in a site where the ambient temperature is within +45°F to +100°F and the water temperature within +45°F to +90°F all year around? 3) Is there at least 6" clearance at rear and sides and 24" at top for maintenance or service? 4) Have all shipping carton, tape(s) and packing been removed from the icemaker? 5) Are all components, fasteners and thumbscrews securely in place? -
Page 24: Startup
9. Startup 1. All parts are factory-adjusted. Improper adjustments may result in failure. 2. If the unit is turned off, wait for at least 3 minutes before restarting the icemaker to prevent damage to the compressor. 1) Clean the storage bin. (See “III. 2. Maintenance.”) 2) Open the water supply line shut-off valve. -
Page 25: Preparing The Icemaker For Long Storage
10. Preparing the Icemaker for Long Storage See Fig. 10 When shutting off the icemaker for an extended time, drain out all water from the water line and remove the ice from the storage bin. The storage bin should be cleaned and dried. -
Page 26: Cleaning And Maintenance
[a] Cleaning Solution Dilute 4.8 fl. oz. (142 ml) of recommended cleaner Hoshizaki “Scale Away” or “LIME-A-WAY” (Economics Laboratory, Inc.) with 0.8 gallons (3 l) of warm water. This is a minimum amount. Make more solution if necessary. -
Page 27: [B] Cleaning Procedure
[b] Cleaning Procedure The cleaning process will remove lime deposits from the water system. 1) Remove the front panel and top panel, then turn off the power supply. 2) Close the water supply line shut-off valve. 3) Remove all ice from the storage bin. 4) Move the flush switch to the “FLUSH”... -
Page 28: [C] Sanitizing Solution
[c] Sanitizing Solution Dilute 2.5 fl. oz. (74 ml or 5 tbs) of IMS-II Sanitizer or a 5.25% sodium hypochlorite solution (chlorine bleach) with 5 gallons (19 l) of warm water. For safety and maximum effectiveness, use the solution immediately after dilution. -
Page 29: [E] Sanitizing Procedure - Final
14) Replace all parts in their correct positions. When installing the baffles, make sure that the bent surface (the one without the studs) faces the actuator so that the bent surface can guide the ice to the center of the actuator. 15) Move the flush switch to the “ICE”... - Page 30 16) When the gear motor starts, remove the front panel and turn off the power supply. 17) Drain out all water from the water line. See 2) and 3). 18) Move the flush switch to the “ICE” position and run the icemaker. 19) Turn off the power supply after 30 minutes.
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Page 31: Maintenance Instructions
More frequent inspection and maintenance are recommended. Consult with your local distributor about inspection and maintenance service. To obtain the name and phone number of your local distributor, call Hoshizaki Technical Support at 1-800-233-1940 in the USA. 1) Stainless Steel Exterior To prevent corrosion, wipe the exterior occasionally with a clean and soft cloth. - Page 32 HOSHIZAKI HOSHIZAKI AMERICA, INC. 618 HIGHWAY 74 SOUTH PEACHTREE CITY, GA 30269 U.S.A. PHONE: 770-487-2331 www.hoshizakiamerica.com 91A2LA10D...