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Summary of Contents for CBS SD300BU-88
- Page 1 CBS - Carsten Daus GmbH Friedberger Str. 35 D - 63452 Hanau (Germany) CAGE CODE: DL161 LIQUID SOAP DISPENSER PART NUMBER SD300BU-88 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST Issue: A Date: Oct 01/2010 25-40-03 Oct 01/2010...
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Page 2: Ror
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 RECORD OF REVISIONS REV. ISSUE INSERTED REASON FOR REVISION DATE DATE OCT 01/2010 OCT 01/2010 First Issue PAGE 1 Oct 01/2010 25-40-03... -
Page 3: Rotr
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 RECORD OF TEMPORARY REVISIONS TEMP ISSUE DATE PAGE NUMBER DATE REMOVED ROTR PAGE 1 Oct 01/2010 25-40-03... -
Page 4: Sbl
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 SERVICE BULLETIN LIST INSERTION SERVICE BULLETIN NUMBER MODIFICATION DATE PAGE 1 Oct 01/2010 25-40-03... -
Page 5: Table Of Contents
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE SUBJECT PAGE DATE TITLEPAGE DESCRIPTION AND OPERATION TITLE 1 OCT 01/2010 OCT 01/2010 RECORD OF REVISIONS OCT 01/2010 OCT 01/2010... -
Page 6: Subject Page
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 SUBJECT PAGE DATE SUBJECT PAGE DATE SPECIAL TOOLS, FIXTURES AND REMOVAL EQUIPMENT 12001 OCT 01/2010 9001 OCT 01/2010 INSTALLATION ILLUSTRATED PARTS LIST 13001 OCT 01/2010 IPL-TP 10001... -
Page 7: Table Of Contents
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 TABLE OF CONTENTS INTRODUCTION INTRO 1 1. GENERAL INTRO 1 2. MANUFACTURE INTRO 1 3. SPARES SUPPORT INTRO 1 4. LAYOUT OF MANUAL INTRO 3 5. MAINTENANCE POLICY INTRO 3 6. -
Page 8: Toc
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 CLEANING 4001 1. GENERAL 4001 2. PROCEDURE 4001 CHECK 5001 1. GENERAL 5001 REPAIR 6001 1. GENERAL 6001 ASSEMBLY 7001 1. GENERAL 7001 2. PROCEDURE 7001 FITS AND CLEARANCE 8001 1. -
Page 9: General
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 B. GENERAL 13001 C. PROCEDURE 13001 SERVICING 14001 1. REFILLING 14001 STORAGE 15001 1. GENERAL 15001 PAGE 3 Oct 01/2010 25-40-03... - Page 10 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 LIST OF TABLES TITLE TABLE PAGE FAULT ISOLATION CHART TABLE 1001 1001 CLEANING MATERIALS TABLE 4001 4001 TORQUE VALUES TABLE 8001 8001 INSTALLATION MATERIALS TABLE 13001 13001...
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Page 11: Title
AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 LIST OF ILLUSTRATION TITLE FIGURE PAGE DIMENSION OF SD300BU-88 BASE UNIT FIGURE 1 LIQUID SOAP DISPENSER - SD300BU-88 FIGURE 1A 10001A-0 COVER FIGURE 2A 10002A-0 HOLDER FIGURE 3A 10003A-0 SCREW ASSY... -
Page 12: General
The information is prepared in accordance with Air Transport requirements. 2. MANUFACTURER The Soap Dispensers are manufactured by: CAGE CODE: DL161 CBS - Carsten Daus GmbH Friedberger Str. 35 D-63452 Hanau (Germany) Telephone: +49 (0) 6181 3040 818 Telefax:... - Page 13 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 SATAIR A/S Amager Landevej 147A DK-2770 Kastrup (Denmark) CAGE CODE: R1120 Phone: +45 3247 0100 Fax: +45 3251 3434 AOG Phone: +45 4040 1224 SITA: CPHSA7X info@satair.com / http://www.satair.com...
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Page 14: Layout Of Manual
ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 4. LAYOUT OF MANUAL This manual contains 14 chapters. The main chapters are general description and operation followed by data for testing and fault isolation, repair, disassembly and assembly of the Soap Dispenser. This is followed by an Illustrated Parts List which gives detailed breakdown information. -
Page 15: List Of Abbreviations
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 10. LIST OF ABBREVIATIONS ASSY ASSEMBLY CELSIUS CENTIMETER COMPONENT MAINTENANCE MANUAL DESCRIPTION AND OPERATION DETAILS EFFECTIVE FAHRENHEIT FIGURE FORWARD INCH ILLUSTRATED PARTS LIST KILOGRAMM POUND LEFT HAND max. -
Page 16: General
The unit can hold disposable liquid soap dispenser bottles from different manufacturers with a filling capacity of: Manufacturer: CBS - Carsten Daus GmbH A variety of disposable liquid foaming hand soap dispensers, content 0,250 l (8.45 oz.) for approx. 360 washings Manufacturer: Celeste Industries Inc. - Page 17 Weight Disposable Soap Bottles/Dispensers Made by CBS - Carsten Daus GmbH: Liquid Foaming Hand Soaps, 250 ml 0,295 kg (0.650 lb) Dimensions of Soap Dispenser Base Unit SD300BU-88 complete but without disposable soap bottle: Refer to figure 1 PAGE 2 Oct 01/2010...
- Page 18 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 DIMENSION SD300BU-88 BASE UNIT FIGURE 1 PAGE 3 Oct 01/2010 25-40-03...
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Page 19: General
ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 TESTING AND FAULT ISOLATION 1. GENERAL A. This section contains testing and fault isolation for the Liquid Soap Dispenser. B. The procedures given below must be completed if a failure is found with Liquid Soap Dispenser during use, or to make sure that the unit is serviceable before it is put into or put back into service. -
Page 20: Disassembly
For identification of damage or function failures refer to the chapters CHECK and TESTING AND FAULT ISOLATION. 2. PROCEDURE Disassembly of SD300BU-88 (Ref. IPL, Fig. 1A to 4A) Remove cover (10) by turning it counter clockwise from holder approx. 5mm (20). - Page 21 Cleaning must be carried out after 18 months or if obviously necessary. A. Clean the surface of the SD300BU-88 unit with a dampened cloth. B. If you use water with additional cleaners, use only cleaners that are allowed for stainless steel.
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Page 22: General
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 CHECK 1. GENERAL A. Procedure Check all parts of the unit visually. Parts which are defective, broken or deformed have to be replaced. PAGE 5001 Oct 01/2010... -
Page 23: Repair
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 REPAIR 1. GENERAL No special repair procedure is applicable. Defective parts must be re- placed. PAGE 6001 Oct 01/2010 25-40-03... -
Page 24: Assembly
Before assembly, make sure that the CLEANING, CHECK and REPAIR procedures for all component parts have been completed. 2. PROCEDURE Assembly of SD300BU-88 (Ref. IPL, Fig. 1A to 4A) Insert screw (30) into the holder (20) bottom. Install rubber washer (40) onto the screw (30). -
Page 25: Fits And Clearance
AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 FITS AND CLEARANCES 1. GENERAL A. This topic gives torque values. B. Torque values (Ref. Table 8001) All torque values given in this manual are shown in the table of torque values. The parts are identified by the IPL figure and item number. -
Page 26: Special Tools, Fixtures And Equipment
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 SPECIAL TOOLS, FIXTURES AND EQUIPMENT 1. GENERAL No SPECIAL TOOLS, FIXTURES or EQUIPMENT is required. PAGE 9001 Oct 01/2010 25-40-03... - Page 27 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 ILLUSTRATED PARTS LIST IPL-TP PAGE 10001 Oct 01/2010 25-40-03...
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Page 28: Introduction
Date: Oct 01/2010 SD300BU-88 INTRODUCTION 1. GENERAL This IPL contains the complete listing of all replaceable parts of the SD300BU-88 unit. 2. MATERIAL ARRANGEMENT A. This IPL comprises the following sections: Introduction The introduction contains all explanatory information for the individual sections as is necessary for use of this IPL. - Page 29 Column PART NUMBER The part number column contains the original manufacturer‘s part number. When standard parts are used, the standard part number is listed in this column. CBS - Carsten Daus GmbH’s Part Number Arrangement Example: SD300BU-88 SD300 ---------- Model number...
- Page 30 ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 Column EFF CODE The Effectivity Code column establishes a part relationship with units or assemblies which are essentially the same but have minor deviations. These units or assemblies are assigned reference letters such as A, B, C etc.
- Page 31 ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 (f) The term "IND" means that the part is completely equal to other variants listed without any differing specifications. It may be used in any instance where the alternate part is referenced.
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Page 32: Numerical Index
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 NUMERICAL INDEX PART NUMBER AIRLINE ITEM STOCK NO. SD300BU-88 010-030 SD300SP-10 SD300SP-20 SD300SP-30 SD300SP-40 SD300SP-50 SD300SP-60 SD300SP-70 PAGE 10001 Oct 01/2010 25-40-03... -
Page 33: Detailed Parts List
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 DETAILED PARTS LIST PAGE 10001 Oct 01/2010 25-40-03... - Page 34 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 LIQUID SOAP DISPENSER BASE UNIT - P/N SD300BU-88 FIGURE 1A PAGE 10001A-0 Oct 01/2010 25-40-03...
- Page 35 FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 001A SD300BU-88 SOAP DISPENSER COUNTER TOP BASE UNIT SEE FIG. 01A FOR DETAILS 010 SD300SP-10 COVER SEE FIG. 02A FOR DETAILS 020 SD300SP-20 HOLDER SEE FIG. 03A FOR DETAILS...
- Page 36 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 COVER – P/N SD300SP-10 FIGURE 2A PAGE 10002A-0 Oct 01/2010 25-40-03...
- Page 37 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 010 SD300SP-10 COVER - ITEM NOT ILLUSTRATED PAGE 10002A-1 Oct 01/2010 25-40-03...
- Page 38 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 HOLDER – P/N SD300SP-20 FIGURE 3A PAGE 10003A-0 Oct 01/2010 25-40-03...
- Page 39 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 020 SD300SP-20 HOLDER - ITEM NOT ILLUSTRATED PAGE 10003A-1 Oct 01/2010 25-40-03...
- Page 40 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 SREW ASSY - P/N SD300SP-30 FIGURE 4A PAGE 10004A-0 Oct 01/2010 25-40-03...
- Page 41 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 004A SD300SP-30 SCREW ASSY 040 SD300SP-40 SCREW 050 SD300SP-50 WASHER, RUBBER 060 SD300SP-60 WASHER, METAL 070 SD300SP-70...
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Page 42: Special Procedures
No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 SPECIAL PROCEDURES 1. NOT APPLICABLE PAGE 11001 Oct 01/2010 25-40-03... -
Page 43: Removal
EIFENSPENDER Date: Oct 01/2010 SD300BU-88 REMOVAL A. Procedure Removal of Base Unit SD300BU-88 (Ref. Fig. 12001) Unscrew nut (70) from screw (40). Remove metal washer (60) from screw (40). Remove holder unit (20) from cabinet. REMOVAL OF SD300BU-88 FIGURE 12001... -
Page 44: Procedure
The diameter of the mounting hole must be 9 mm (0.36 in.) C. Procedure Installation of Unit PN SD300BU-88 (Ref. Fig. 13001) Place screw (40) through the mounting slot in the bottom of the holder (20). Install rubber washer (50) onto screw (40). - Page 45 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 INSTALLATION OF SD300BU-88 FIGURE 13001 PAGE 13002 Oct 01/2010 25-40-03...
- Page 46 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 SERVICING 1. REFILLING The unit shall be refilled without removal of the soap dispenser base unit. A. Procedure Turn cover counter clockwise approx. 5 mm turn until cover has been released from holder.
- Page 47 (4) Attach cover to the holder. Make sure the 3 pins of the holder fit into the 3 slots of the cover. (5) Secure cover by turning clockwise until it stops (approx. after 5 mm turn). REFILLING OF SOAP DISPENSER SD300BU-88 FIGURE 14001 PAGE 14002 Oct 01/2010...
- Page 48 No.: 25-40-03 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: Oct 01/2010 SD300BU-88 STORAGE 1. GENERAL A. Storage Instructions Place unit in a suitable cardboard box and identify on the outer surface. Store in a dry room. PAGE 15001 Oct 01/2010...