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CBS 644-0027 Component Maintenance Manual With Illustrated Parts List

Liquid soap dispenser
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CBS - Carsten Daus GmbH
Friedberger Str. 35
D - 63452 Hanau (Germany)
CAGE CODE: DL161
LIQUID SOAP DISPENSER
PART NUMBER
644-0027
COMPONENT MAINTENANCE MANUAL
WITH
ILLUSTRATED PARTS LIST
Issue: A
Date:
Oct 01/2013
25-40-04
Oct 01/2013

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  • Page 1 CBS - Carsten Daus GmbH Friedberger Str. 35 D - 63452 Hanau (Germany) CAGE CODE: DL161 LIQUID SOAP DISPENSER PART NUMBER 644-0027 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST Issue: A Date: Oct 01/2013 25-40-04 Oct 01/2013...
  • Page 2 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 RECORD OF REVISIONS REV. ISSUE INSERTED REASON FOR REVISION DATE DATE OCT 01/2013 OCT 01/2013 First Issue PAGE 1 Oct 01/2013 25-40-04...
  • Page 3 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 RECORD OF TEMPORARY REVISIONS TEMP ISSUE DATE PAGE NUMBER DATE REMOVED ROTR PAGE 1 Oct 01/2013 25-40-04...
  • Page 4 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 SERVICE BULLETIN LIST INSERTION SERVICE BULLETIN NUMBER MODIFICATION DATE PAGE 1 Oct 01/2013 25-40-04...

  • Page 5: Table Of Contents

    No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE SUBJECT PAGE DATE TITLEPAGE DESCRIPTION AND OPERATION TITLE 1 OCT 01/2013 OCT 01/2013 RECORD OF REVISIONS OCT 01/2013 OCT 01/2013...

  • Page 6: Subject Page

    No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 SUBJECT PAGE DATE SUBJECT PAGE DATE SPECIAL TOOLS, FIXTURES AND REMOVAL EQUIPMENT 12001 OCT 01/2013 9001 OCT 01/2013 INSTALLATION ILLUSTRATED PARTS LIST 13001 OCT 01/2013 IPL-TP 10001...

  • Page 7: Table Of Contents

    No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 TABLE OF CONTENTS INTRODUCTION INTRO 1 1. GENERAL INTRO 1 2. MANUFACTURE INTRO 1 3. SPARES SUPPORT INTRO 1 4. LAYOUT OF MANUAL INTRO 3 5. MAINTENANCE POLICY INTRO 3 6.

  • Page 8: Toc

    No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 CLEANING 4001 1. GENERAL 4001 2. PROCEDURE 4001 CHECK 5001 1. GENERAL 5001 REPAIR 6001 1. GENERAL 6001 ASSEMBLY 7001 1. GENERAL 7001 2. PROCEDURE 7001...
  • Page 9 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 B. GENERAL 13001 C. PROCEDURE 13001 SERVICING 14001 1. REFILLING 14001 STORAGE 15001 1. GENERAL 15001 PAGE 3 Oct 01/2013 25-40-04...

  • Page 10: Title

    No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 LIST OF TABLES TITLE TABLE PAGE FAULT ISOLATION CHART TABLE 1001 1001 CLEANING MATERIALS TABLE 4001 4001 TORQUE VALUES TABLE 8001 8001 INSTALLATION MATERIALS TABLE 13001...

  • Page 11: List Of Illustration

    ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 LIST OF ILLUSTRATION TITLE FIGURE PAGE DIMENSION OF P/N 644-0027 BASE UNIT FIGURE 1 LIQUID SOAP DISPENSER - P/N 644-0027 FIGURE 1A 10001A-0 COVER FIGURE 2A 10002A-0 HOLDER FIGURE 3A...

  • Page 12: Introduction

    The information is prepared in accordance with Air Transport requirements. 2. MANUFACTURER The Soap Dispensers are manufactured by: CAGE CODE: DL161 CBS - Carsten Daus GmbH Friedberger Str. 35 D-63452 Hanau (Germany) Telephone: +49 (0) 6181 3040 818 Telefax:...

  • Page 13: Description And Operation

    ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 4. LAYOUT OF MANUAL This manual contains 14 chapters. The main chapters are general description and operation followed by data for testing and fault isolation, repair, disassembly and assembly of the Soap Dispenser. This is followed by an Illustrated Parts List which gives detailed breakdown information.

  • Page 14: List Of Abbreviations

    No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 10. LIST OF ABBREVIATIONS ASSY ASSEMBLY CELSIUS CENTIMETER COMPONENT MAINTENANCE MANUAL DESCRIPTION AND OPERATION DETAILS EFFECTIVE FAHRENHEIT FIGURE FORWARD INCH ILLUSTRATED PARTS LIST KILOGRAMM POUND LEFT HAND max.

  • Page 15: General

    The unit can hold disposable liquid soap dispenser bottles from different manufacturers with a filling capacity of: Manufacturer: CBS - Carsten Daus GmbH A variety of disposable liquid foaming hand soap dispensers, content 0,250 l (8.45 oz.) for approx. 360 washings Manufacturer: Celeste Industries Inc.
  • Page 16 P/N 644-0027 Manufacturer: various All disposable liquid hand soap dispensers, that fits inside the unit. B. Weight and Dimensions Weight Soap Dispenser Base Unit P/N 644-0027 complete but without disposable soap bottle: P/N 644-0027 0,188 kg (0.414 lb) Weight Disposable Soap Bottles/Dispensers Made by CBS -...
  • Page 17 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 DIMENSION P/N 644-0027 BASE UNIT FIGURE 1 PAGE 3 Oct 01/2013 25-40-04...

  • Page 18: Testing And Fault Isolation

    ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 TESTING AND FAULT ISOLATION 1. GENERAL A. This section contains testing and fault isolation for the Soap Dispenser. B. The procedures given below must be completed if a failure is found with Liquid Soap Dispenser during use, or to make sure that the unit is serviceable before it is put into or put back into service.

  • Page 19: Disassembly

    For identification of damage or function failures refer to the chapters CHECK and TESTING AND FAULT ISOLATION. 2. PROCEDURE Disassembly of P/N 644-0027 (Ref. IPL, Fig. 1A to 4A) Remove cover (10) by turning it counter clockwise from holder approx. 5mm (20) and lift it off.
  • Page 20 NOTE: Cleaning must be carried out after 18 months or if obviously necessary. A. Clean the surface of the P/N 644-0027 base unit with a dampened cloth. B. If you use water with additional cleaners, use only cleaners that are allowed for stainless steel.
  • Page 21 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 CHECK 1. GENERAL A. Procedure Check all parts of the unit visually. Parts which are defective, broken or deformed have to be replaced. PAGE 5001 Oct 01/2013...
  • Page 22 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 REPAIR 1. GENERAL No special repair procedure is applicable. Defective parts must be re- placed. PAGE 6001 Oct 01/2013 25-40-04...
  • Page 23 Before assembly, make sure that the CLEANING, CHECK and REPAIR procedures for all component parts have been completed. 2. PROCEDURE Assembly of P/N 644-0027 base unit (Ref. IPL, Fig. 1A to 4A) Insert screw (40) throught washer rosette (50) into the holder (20) bottom.

  • Page 24: Fits And Clearances

    AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 FITS AND CLEARANCES 1. GENERAL A. This topic gives torque values. B. Torque values (Ref. Table 8001) All torque values given in this manual are shown in the table of torque values. The parts are identified by the IPL figure and item number.
  • Page 25 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 SPECIAL TOOLS, FIXTURES AND EQUIPMENT 1. GENERAL No SPECIAL TOOLS, FIXTURES or EQUIPMENT is required. PAGE 9001 Oct 01/2013 25-40-04...
  • Page 26 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 ILLUSTRATED PARTS LIST IPL-TP PAGE 10001 Oct 01/2013 25-40-04...

  • Page 27: Intro

    Date: Oct 01/2013 P/N 644-0027 INTRODUCTION 1. GENERAL This IPL contains the complete listing of all replaceable parts of the P/N 644-0027 unit. 2. MATERIAL ARRANGEMENT A. This IPL comprises the following sections: Introduction The introduction contains all explanatory information for the individual sections as is necessary for use of this IPL.

  • Page 28: Intro

    Column EFF CODE 2 Cage (Vendor) Code Parts manufactured by companies other than CBS-Carsten Daus GmbH are identified by an appropriate cage (vendor) code following the nomenclature. Vendor codes are in accordance with current issues of Federal Supply Codes for Manufacturers Cataloguing Handbooks H4-1, H4-2 and H4-3, and are preceded by the letter „V“.
  • Page 29 ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 Column EFF CODE The Effectivity Code column establishes a part relationship with units or assemblies which are essentially the same but have minor deviations. These units or assemblies are assigned reference letters such as A, B, C etc.
  • Page 30 ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 (f) The term "IND" means that the part is completely equal to other variants listed without any differing specifications. It may be used in any instance where the alternate part is referenced.
  • Page 31 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 NUMERICAL INDEX PART NUMBER AIRLINE ITEM STOCK NO. 644-0027 010-030 644-0028 644-0029 644-0030 644-0031 644-0032 644-0033 644-0034 644-0035 644-0036 PAGE 10001 Oct 01/2013 25-40-04...
  • Page 32 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 DETAILED PARTS LIST PAGE 10001 Oct 01/2013 25-40-04...
  • Page 33 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 LIQUID SOAP DISPENSER BASE UNIT - P/N 644-0027 FIGURE 1A PAGE 10001A-0 Oct 01/2013 25-40-04...
  • Page 34 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 001A 644-0027 BOTTLE RETAINER ASSY SEE FIG. 01A FOR DETAILS 010 644-0028 COVER SEE FIG. 02A FOR DETAILS...
  • Page 35 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 COVER – P/N 644-028 FIGURE 2A PAGE 10002A-0 Oct 01/2013 25-40-04...
  • Page 36 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 010 644-0028 COVER - ITEM NOT ILLUSTRATED PAGE 10002A-1 Oct 01/2013 25-40-04...
  • Page 37 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 HOLDER – P/N 644-0029 FIGURE 3A PAGE 10003A-0 Oct 01/2013 25-40-04...
  • Page 38 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 020 644-0029 HOLDER 022 644-0031 ROTATION LOCK, SILICONE - ITEM NOT ILLUSTRATED PAGE 10003A-1 Oct 01/2013...
  • Page 39 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 SCREW ASSY - P/N 644-0032 FIGURE 4A PAGE 10004A-0 Oct 01/2013 25-40-04...
  • Page 40 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 04A 644-0032 SCREW ASSY 040 644-0033 SCREW 050 644-0034 WASHER ROSETTE 060 644-0035 WASHER, METAL...
  • Page 41 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 SPECIAL PROCEDURES 1. NOT APPLICABLE PAGE 11001 Oct 01/2013 25-40-04...
  • Page 42 EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 REMOVAL A. Procedure Removal of Base Unit 644-0027 (Ref. Fig. 12001) Unscrew nut (70) from screw (40). Remove metal washer (60) from screw (40). Remove holder unit (20) from cabinet. REMOVAL OF 644-0027 FIGURE 12001...
  • Page 43 The diameter of the mounting hole must be 5,5 mm (0.22 in.) C. Procedure Installation of Unit P/N 644-0027 (Ref. Fig. 13001) Place screw (40) through washer rosette and through the mounting slot in the bottom of the holder (20).
  • Page 44 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 INSTALLATION OF 644-0027 FIGURE 13001 PAGE 13002 Oct 01/2013 25-40-04...
  • Page 45 ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 SERVICING 1. REFILLING The unit shall be refilled without removal of the soap dispenser base unit (bottle retainer assy). The special foam inlets can be used for adjusting the bottle retainer assy for different disposable soap dispenser bottles.
  • Page 46 (4) Attach cover to the holder. Make sure the 3 pins of the holder fit into the 3 slots of the cover. (5) Secure cover by turning clockwise until it stops (approx. after 5 mm turn). REFILLING OF SOAP DISPENSER 644-0027 FIGURE 14001 PAGE 14002 Oct 01/2013...
  • Page 47 No.: 25-40-04 OMPONENT AINTENANCE ANUAL ISPENSER Issue: A EIFENSPENDER Date: Oct 01/2013 P/N 644-0027 STORAGE 1. GENERAL A. Storage Instructions Place unit in a suitable cardboard box and identify on the outer surface. Store in a dry room. PAGE 15001...

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