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CBS A616-23-40-10 Component Maintenance Manual

Liquid soap dispenser
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CBS - Carsten Daus GmbH
Friedberger Str. 35
D - 63452 Hanau (Germany)
CAGE CODE: DL161
LIQUID SOAP DISPENSER
PART NUMBER
A616-23-40-10
COMPONENT MAINTENANCE MANUAL
WITH
ILLUSTRATED PARTS LIST
Issue: A
Date:
May 31/2019
25-40-06
May 31/2019

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Summary of Contents for CBS A616-23-40-10

  • Page 1 CBS - Carsten Daus GmbH Friedberger Str. 35 D - 63452 Hanau (Germany) CAGE CODE: DL161 LIQUID SOAP DISPENSER PART NUMBER A616-23-40-10 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST Issue: A Date: May 31/2019 25-40-06 May 31/2019...
  • Page 2 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES RECORD OF REVISIONS REV. ISSUE INSERTED REASON FOR REVISION DATE DATE MAY 31/2019 MAY 31/2019 First Issue PAGE 1 May 31/2019 25-40-06 Page: 2 of 34...
  • Page 3 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES RECORD OF TEMPORARY REVISIONS TEMP ISSUE DATE PAGE NUMBER DATE REMOVED ROTR PAGE 1 May 31/2019 25-40-06 Page: 3 of 34...
  • Page 4 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES SERVICE BULLETIN LIST INSERTION SERVICE BULLETIN NUMBER MODIFICATION DATE PAGE 1 May 31/2019 25-40-06 Page: 4 of 34...

  • Page 5: Table Of Contents

    No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES TABLE OF CONTENTS INTRODUCTION INTRO 1 1. GENERAL INTRO 1 2. MANUFACTURE INTRO 1 3. MAINTENANCE POLICY INTRO 1 4. REVISION SERVICE INTRO 1 5. SHOP VERIFICATION INTRO 1 6.

  • Page 6: General

    No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES INTRODUCTION INTRO 10001 1. GENERAL INTRO 10001 2. MATERIAL ARRANGEMENT INTRO 10001 NUMERICAL INDEX NI 10001 NI 10006 DETAILED PARTS LIST DPL 10001 INSTALLATION 13001 A.
  • Page 7 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES LIST OF TABLES TITLE TABLE PAGE FAULT ISOLATION CHART TABLE 1001 1001 PAGE 1 May 31/2019 25-40-06 Page: 7 of 34...
  • Page 8 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES LIST OF ILLUSTRATION TITLE FIGURE PAGE LIQUID SOAP DISPENSER FIGURE 1A 10001A-0 PISTON ASSY FIGURE 2A 10002A-0 BOTTLE FIGURE 3A 10003A-0 HOLDER FIGURE 4A 10004A-0 PAGE 1 May 31/2019 25-40-06...

  • Page 9: Manufacture

    The information is prepared in accordance with Air Transport requirements. 2. MANUFACTURER The Soap Dispensers are manufactured by: CAGE CODE: DL161 CBS - Carsten Daus GmbH Telephone: +49 (0) 6181 3040 818 Friedberger Str. 35 Telefax: +49 (0) 6181 3040 885...

  • Page 10: Warning, Caution, Notes

    No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES 6. WARNING, CAUTIONS, NOTES These adjuncts to the text are expressed by the following headings: WARNING: WARNINGS CALL ATTENTION TO THE USE OF MATERIALS, ROCESSES, PROCEDURES, METHODS OR LIMITS WHICH MUST BE ADHERED PRECISELY TO AVOID DEATH OR INJURY TO PERSONS.

  • Page 11: General

    NOT USE INDUSTRIAL SOAPS OR SOAP WITH ABRASIVE OR SOLVENTS. LIQUID SOAP MUST HAVE NACL-SHARE < 1 % AND BE FREE OF ALCOHOL AND AROMATIC COMPOUNDS. WE RECOMMEND TO USE ONLY THE ORIGINAL APPROVED SOAP MANUFACTURED BY CBS - CARSTEN DAUS GMBH. 2. DESCRIPTION A.

  • Page 12: Testing And Fault Isolation

    No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES TESTING AND FAULT ISOLATION 1. GENERAL A. This section contains testing and fault isolation for the Liquid Soap Dispenser. B. The procedures given below must be completed if a failure is found with Liquid Soap Dispenser during use, or to make sure that the unit is serviceable before it is put into or put back into service.

  • Page 13: Cleaning

    No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES CLEANING 1. GENERAL A. List of Materials, Tools and Fixtures WARNING: THE INSTRUCTIONS FOR USING THE MATERIALS HAVE TO BE OBSERVED (REFER TO THE CORRESPONDING MATERIAL SUPPLIER’S INSTRUCTIONS).

  • Page 14: Check

    No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES CHECK 1. GENERAL A. Procedure Check all parts of the unit visually. Parts which are defective, broken or deformed have to be replaced. PAGE 5001 May 31/2019 25-40-06 Page: 14 of 34...
  • Page 15 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES REPAIR 1. GENERAL No special repair procedure is applicable. Defective parts must be re- placed. PAGE 6001 May 31/2019 25-40-06 Page: 15 of 34...
  • Page 16 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES ILLUSTRATED PARTS LIST IPL-TP PAGE 10001 May 31/2019 25-40-06 Page: 16 of 34...
  • Page 17 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES INTRODUCTION 1. GENERAL This IPL contains the complete listing of all replaceable parts of the Liquid Soap Dispenser. 2. MATERIAL ARRANGEMENT A. This IPL comprises the following sections: Introduction The introduction contains all explanatory information for the individual sections as is necessary for use of this IPL.
  • Page 18 Column PART NUMBER The part number column contains the original manufacturer‘s part number. When standard parts are used, the standard part number is listed in this column. CBS - Carsten Daus GmbH’s Part Number Arrangement Example: A616-23-40-10 A616 ---------- Model number 23 -------- Version of installation 40 ----- Piston length 101,6 mm (4.0 in.)
  • Page 19 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES Column EFF CODE The Effectivity Code column establishes a part relationship with units or assemblies which are essentially the same but have minor deviations. These units or assemblies are assigned reference letters such as A, B, C etc.
  • Page 20 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES (f) The term "IND" means that the part is completely equal to other variants listed without any differing specifications. It may be used in any instance where the alternate part is referenced.
  • Page 21 Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES NUMERICAL INDEX PART NUMBER AIRLINE ITEM STOCK NO. A616-102-1-K 002A A616-110-12 002A A616-23-2 001A A616-23-40-10 001A A616-95 001A A616-KEY 005A B822-111-12 004A B822-118-11 001A DIN3017AL20-32W3 003A MS3367-2 007A PAGE 10006 May 31/2019...
  • Page 22 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES DETAILED PARTS LIST PAGE 10001 May 31/2019 25-40-06 Page: 22 of 34...
  • Page 23 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES LIQUID SOAP DISPENSER A616-23-40-10 FIGURE 1A PAGE 10001A-0 May 31/2019 25-40-06 Page: 23 of 34...
  • Page 24 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 001A A616-23-2 PISTON ASSY – SOAP DISPENSER, TABLE MOUNTED 002A A616-102-1-K SHANK ASSY A616 003A DIN3017AL20-32W3 CLAMP 004A B822-111-12...
  • Page 25 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES PISTON ASSY A616-23-2 FIGURE 2A PAGE 10002A-0 May 31/2019 25-40-06 Page: 25 of 34...
  • Page 26 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 001A A616-23-2 PISTON ASSY -002A A616-110-12 TUBE, 8x11 MM, 1140 MM -003A A616-KEY ITEM NOT ILLUSTRATED PAGE 10002A-1 May 31/2019...
  • Page 27 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES BOTTLE A616-95 FIGURE 3A PAGE 10003A-0 May 31/2019 25-40-06 Page: 27 of 34...
  • Page 28 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 001A A616-95 BOTTLE 1000 ML ITEM NOT ILLUSTRATED PAGE 10003A-1 May 31/2019 25-40-06 Page: 28 of 34...
  • Page 29 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES HOLDER B822-118-11 FIGURE 4A PAGE 10004A-0 May 31/2019 25-40-06 Page: 29 of 34...
  • Page 30 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES FIG. PART NUMBER AIRLINE NOMENCLATURE UNIT ITEM STOCK CODE NUMBER ASSY 001A B822-118-11 HOLDER ITEM NOT ILLUSTRATED PAGE 10004A-1 May 31/2019 25-40-06 Page: 30 of 34...
  • Page 31 The diameter of the mounting hole must be 25 mm (1.0 in.) B. Procedure Installation of Unit PN A616-23-40-10 Insert piston assy together with upper part of the shank and tube into the mounting hole of the cabinet.
  • Page 32 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES Install the equipped soap bottle onto large tube and secure with second clamp. Secure the bottle with the cable tie onto the holder. NOTE: For filling the unit refer to chapter SERVICING. PAGE 13002 May 31/2019 25-40-06...
  • Page 33 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES SERVICING 1. REFILLING The unit shall be refilled without removal of the soap bottle. A. Procedure Turn upper part with key counter clockwise until it has been released.
  • Page 34 No.: A616 OMPONENT AINTENANCE ANUAL ISPENSERS Issue: A EIFENSPENDER Date: May 31/2019 A616 S ERIES STORAGE 1. GENERAL A. Storage Instructions Place unit in a suitable cardboard box and identify on the outer surface. Store in a dry room. PAGE 15001 May 31/2019 25-40-06 Page: 34 of 34...

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