Related Manuals for FRÄNKISCHE Quadro Lift
Summary of Contents for FRÄNKISCHE Quadro Lift
- Page 1 Installation manual Quadro®Lift – pump shaft The pump shaft in the Rigofill modular block type structure Drainage Systems www.fraenkische.com...
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Page 2: Contact
Installation manual | QuadroLift Contact Contact persons Königsberg headquarters International Sales Director International Sales Technology Horst Dörr +49 9525 88-2490 Dinah Wächter +49 9525 88-8155 Pedro Simões +49 9525 88-8360 horst.doerr@fraenkische.de dinah.waechter@fraenkische.de pedro.simoes@fraenkische.de European Sales Director European Sales Klaus Lichtscheidel +49 9525 88-8066 Julia Möller +49 9525 88-2394 Jennifer Gernert +49 9525 88-2569 klaus.lichtscheidel@fraenkische.de... -
Page 3: Table Of Contents
Installation manual | QuadroLift Table of contents 1 Contact 2 Shaft design / function 2.1 Quadro®Lift design 2.2 Quadro®Lift integrated into tank 3 Preparatory work 3.1 Incoming material inspection 3.2 Transport and construction site storage 4 Installation of Quadro®Lift Note 4.1.a Installation of the shaft body for designs without pump sump Please read this installation manual 4.1. -
Page 4: Shaft Design / Function
Installation manual | QuadroLift 2 Shaft design / function 2.1 Quadro®Lift design QuadroLift is a versatile and modular pump shaft D 600. You can integrate the sys- tem pump shaft into the Rigofill system. We manufacture and dimension Maintenance does not require entering the shaft – the pump unit can be easily QuadroLift according to each project’s needs. -
Page 5: Quadro®Lift Integrated Into Tank
Installation manual | QuadroLift 2.2 Quadro®Lift integrated into tank Protective geotextile outside Protective Impermeable membrane geotextile pressure-tight heat-sealed inside to the top edge of terrain QuadroControl QuadroLift flushing and Rigofill inspect Pump shaft inspection shaft with pump sump storage/infiltration module QuadroLift Pump shaft without pump sump... -
Page 6: Preparatory Work
Installation manual | QuadroLift 3 Preparatory work 3.1 Incoming material inspection Included in the delivery Shaft base body Extension pipe with connection openings Optional: shaft extension Pump unit (pump, sensor, base) Cable, pressure line and feed-throughs Control cabinet, incl. control system Optional outdoor installation cabinet 3.2 Transport and construction site storage The pump unit, incl. -
Page 7: Installation Of Quadro®Lift
Installation manual | QuadroLift 4 Installation of Quadro®Lift 4.1.a Installation of the shaft body for designs without pump sump For multiple-layer systems, we recommend inserting QuadroLift into the modular block type structure before installing the final layer of Rigofill. ATTENTION Install QuadroLift with its openings facing the direction of the tunnel. -
Page 8: Installation Of The Shaft Body For Designs With Pump Sump
Installation manual | QuadroLift 4.1. b Installation of the shaft body for designs with pump sump QuadroLift with pump sump should be placed as the first component. Carry out the remaining installation starting from this point. ATTENTION Install QuadroLift with its openings facing the direction of the tunnel. - Page 9 Installation manual | QuadroLift Afterwards, position the modules. The installation of the shaft base element has been finished after the final layer has been installed. Note Please observe the respective installation manual for the installation of Rigofill storage/infiltration modules. Install accessories Continue installing the geotextile and impermeable membrane according to specifications, leak-test the seams not yet checked.
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Page 10: Placement Of Extension Pipe With Connection Openings
Installation manual | QuadroLift 4.2 Placement of extension pipe with connection openings 4.2.1 Calculation of the required height Height of shaft cover Use the following formula to calculate the height of the extension pipe: Height of extension pipe = height of cover – height of shaft cover – height of cone (11 cm) Height of cone 11 cm... - Page 11 Installation manual | QuadroLift 4.2.3 Cutting the extension pipe (with extension) To cut the extension pipe with extension to length, measure the height from the top (temporary construction site cover) downwards. ✗ ✗ At least 7 You must always cut the pipe in the corrugation crowns corrugation trough.
- Page 12 Installation manual | QuadroLift The extension pipes are inserted into the cone coupling/coupling by means of sealing rings included in the delivery (please use lubricant). Prior to that, place profile sealing rings into the first or second corrugation trough of the extension pipes.
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Page 13: Backfilling, Compacting Up To The Connection Openings
Installation manual | QuadroLift Please observe the respective installation manual for the installation of Rigofill storage/infiltration modules. Lateral backfilling Cover Tests before backfilling 4.3 Backfilling, compacting up to the connection openings Backfill the excavation pit according to design specifications. Compact the material layer by layer. Adhere to the provisions of DIN EN 1610. -
Page 14: Installing The Conduit
Installation manual | QuadroLift 4.5 Installing the conduit Connect the conduit to the DN/OD 110 spigot. Conduit 4.6 Backfilling up to the lower edge of the shaft cover ATTENTION Do not remove included protective covers from shafts during backfilling. CAUTION Compacting by means of vibratory rollers and explosion rammers is not permissible. -
Page 15: Installing The Shaft Cover
Installation manual | QuadroLift Position the fixture for the lifting bar vertically and centrally over the stainless steel base plate and screw directly into the shaft wall, no primary drilling required. The fixture will later be used to fasten the chain. 4.8 Installing the shaft cover As soon as the road superstructure is being prepared, the bearing for the shaft covers must be created. -
Page 16: Installation Of Pump Unit With Level Gauge
Installation manual | QuadroLift 5 Installation of pump unit with level gauge 5.1 Preparatory work 5.1.1 Calculating the required length of the pressure line Before you can connect the pressure line to the pump, you must calculate the required length. Use the following formula to calculate the length of the pressure line: Length of pressure line = H1 –... - Page 17 Installation manual | QuadroLift 5.1.3 Connecting the pump to the pressure line Use a pipe clamp to connect the pressure line to the pressure outlet of the pump. 5.1.4 Connecting the chain to the pump Use the provided screw connection to attach the chain to the lifting tool at the pump.
- Page 18 Installation manual | QuadroLift Insert the sensor bracket into the fixture at the pump. Align the sensor bracket such that the sensor is flush with the lower edge of the fixture. ✓ Tightly screw together the sensor bracket and the cable gland.
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Page 19: Installing The Pump In The Quadro®Lift Shaft
Installation manual | QuadroLift 5.2 Installing the pump in the Quadro®Lift shaft 5.2.1 Lowering the pump into the shaft ATTENTION CAUTION Since the pump unit is very heavy, Carefully lower the pump unit into The pump must rest flat against the we recommend using a tripod for the shaft. - Page 20 Installation manual | QuadroLift 5.2.2 Connecting the pressure line to the quick coupling Connect the quick coupling to the pre-installed connection. ATTENTION When connecting the pressure line, make sure that the pump still rests flat against the shaft bottom and that the anti-twist protection can be effective during operation.
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Page 21: Installing The Control Cabinet
Installation manual | QuadroLift 5.3 Installing the control cabinet Please observe the separate operating instructions for commissioning and handling the control unit. These are enclosed with the delivery. - Page 22 Installation manual | QuadroLift Notes...
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Page 23: Safety Instructions
Installation manual | QuadroLift 6 Safety instructions Staff responsible for installation, assembly, operation, maintenance and repair must have appropriate ATTENTION qualifications required for this kind of work. The builder is responsible for organising in detail authority, responsibility and supervision of staff. The operational safety of the system components supplied is only guaranteed in case of proper installation and correct use. - Page 24 FRÄNKISCHE Rohrwerke Gebr. Kirchner GmbH & Co. KG | Hellinger Str. 1 | 97486 Königsberg/Germany Phone +49 9525 88-2200 | Fax +49 9525 88-92200 | marketing@fraenkische.de | www.fraenkische.com EN.90141/1.05.22 | Subject to change without notice | Cat. no. 5000-1810-00 | 05/2022 [DE.90139/1]...
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